Monterey Sport Cruiser 260SCR Owner'S Manual Download Page 4 | Manualshive

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Table of Contents

Cruiser

iii

Trailer Brakes  .................................................................................  9-3
Trailering Guidelines .......................................................................  9-4
Launching .......................................................................................  9-6
Loading Guidelines .........................................................................  9-7

General Care and Maintenance

........................................................ 10-1

Engine ..........................................................................................  10-1
Fuel System ..................................................................................  10-1
Electrical System  ..........................................................................  10-2
Steering System  ...........................................................................  10-4
Corrosion Protection .....................................................................  10-5
General Maintenance and Cleaning  .............................................  10-7
Raw Water System .....................................................................  10-12
Freshwater System .....................................................................  10-12
Head and Waste Containment System  ......................................  10-13
Safety Equipment  .......................................................................  10-13
General Boating Equipment  .......................................................  10-13
Trailer .........................................................................................  10-13

Winterization and Storage

................................................................ 11-1

Winterization and Storage Preparation .........................................  11-1
Storing on a Cradle or Blocks .......................................................  11-2
Storing on a Trailer  .......................................................................  11-2
Recommissioning After Storage  ...................................................  11-3
Lifting ............................................................................................  11-4

Troubleshooting

................................................................................ 12-1

Wiring Diagrams

................................................................................ 13-1

Wiring Diagrams and Harnesses .................................................. 13-1

Warranty

.............................................................................................. W-1

Glossary of Nautical Terms

............................................................... G-1

Index

...................................................................................................... I-1

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Summary of Contents for Sport Cruiser 260SCR

Page 1: ......

Page 2: ...ing Accidents 3 2 Operation by Minors 3 2 Boating Under the Influence 3 2 Operator s License and Education 3 2 Emergency Assistance 3 3 Protecting the Environment 3 3 Fishing 3 3 Foreign Species Trans...

Page 3: ...Engine Cooling System 8 1 Engine Exhaust System 8 2 Engine Lubrication System 8 2 Electrical System 8 2 Steering System 8 6 Shift and Throttle Controls 8 6 Propellers 8 8 Gauges Instruments 8 9 Helm a...

Page 4: ...g 10 7 Raw Water System 10 12 Freshwater System 10 12 Head and Waste Containment System 10 13 Safety Equipment 10 13 General Boating Equipment 10 13 Trailer 10 13 Winterization and Storage 11 1 Winter...

Page 5: ...iv Cruiser This Page Intentionally Left Blank...

Page 6: ...ur warranty responsibilities you must perform periodic maintenance inspections as outlined in this manual the engine owner s manual and other information supplied in the owner s important papers packe...

Page 7: ...visible and may not be removed altered or tampered with in any way as regulated by federal law In case of collision theft or damage report these numbers to the local authorities your insurance agent...

Page 8: ...rmation concerning safe boating navigational rules and other boating topics Publications Bottomley Tom Boatman s Handbook Hearst Marine Book Morrow Brotherton Miner Twelve Volt Bible Seven Seas Chapma...

Page 9: ...oast Guard for an emergency while on the water always use your on board VHF FM radio Channel 16 Use cell phones only as a secondary means of communication Call 9 1 1 to reach rescue personnel U S Coas...

Page 10: ...ses Stereo Radio CD remote control Bilge Pumps Auto float switch Air Conditioner Heater operation components secure Water pressure system let pressure stand 15 minutes to see if pump goes on heater St...

Page 11: ...E and PROPELLER Engine Make Engine Model Number Port Single Engine Serial Number Port Single Stbd Stbd Drive Make Drive Model Number Port Single Drive Serial Number Port Single Stbd Stbd Propeller s M...

Page 12: ...9 8 m BEAM 8 6 2 6 m 9 2 2 8 m 9 6 2 9 m 9 8 2 9 m BRIDGE CLEAR W ARCH 8 10 2 69 m 8 11 2 72 m 8 0 2 4 m 8 3 2 5 m DEAD RISE 17 17 22 22 DRAFT DRIVE UP 27 68 58 cm 29 74 cm 27 68 58 cm 27 68 58 cm DR...

Page 13: ...Section 1 1 8 Cruiser This Page Intentionally Left Blank...

Page 14: ...severe personal injury or death to you or to others Use caution and common sense when operating your boat Do not take unnecessary chances Failure to adhere to these warnings may result in severe inju...

Page 15: ...slowly in congested areas such as marinas and mooring areas The bow may be slippery Do not go forward while the engine is running Slow down when crossing waves or wake in order to minimize the impact...

Page 16: ...minor or moderate injury Used to address practices not related to personal injury Safety Precautions DANGER The safety messages that follow have DANGER level hazards These safety messages describe ha...

Page 17: ...e compartment do not open the hatch for at least 15 minutes after the fire extinguisher system operates Oxygen from the open hatch can feed the fire and cause a flashback WARNING Runaway Boat Hazard T...

Page 18: ...y illuminated Install wire cages on portable safety lamps CAUTION Tool Hazard Use tools appropriate for the current task Use the correct size tool for loosening or tightening machine parts Slip and Tr...

Page 19: ...llowing illustrations show some potential causes of CO poisoning while underway Figure 2 2 Figure 2 2 Figure 2 3 Figure 2 3 Figure 2 4 Figure 2 4 Figure 2 5 Figure 2 5 Figure 2 6 Figure 2 6 Figure 2 7...

Page 20: ...alled Vessel is 26 ft 7 9 m or more in length One B II OR two B I type USCG approved A fixed extinguishing system is equal to one B I One B II AND one B I OR three B I type USCG approved A fixed extin...

Page 21: ...nd get off the boat CAUTION Extinguishing agent cylinders must be accurately weighed periodically according to the manufacturer s specifications to ensure that they are adequately charged Engine Emerg...

Page 22: ...wing in emergency situations Life jackets may include inherently buoyant designs do not require inflation or inflatable manual and manual with automatic backup Life jacket sizes generally correspond t...

Page 23: ...ket fits the child s chin and ears will not slip through Children weighing between 30 and 50 pounds may like the freedom of movement that a Type III life jacket provides however a Type I or Type II li...

Page 24: ...udible for 1 2 nautical mile and maintain a continuous four to six second sound duration The diameter of the bell s mouth must be a minimum of 7 9 inches 241 centimeters Ensure all passengers understa...

Page 25: ...od and water Emergency Position Indicating Radio Beacon EPIRB Engine lubricant Extra drain plug Extra keys First aid kit and manual Flashlight Flashlight and radio batteries Foul weather gear clothing...

Page 26: ...al activities can lead to any or all of the following as well as other dangers not listed here Carbon monoxide poisoning Severe injury from a rotating propeller Drowning or entrapment under the water...

Page 27: ...people and objects in and on the water Always look in the direction you plan to turn before turning your boat to pick up a fallen skier Never retrieve any object from the water while the engine is run...

Page 28: ...Safety Cruiser 2 15 Figure 2 16 Figure 2 17 CIRCLE SPEED OK TURN LEFT TURN RIGHT BACK TO DOCK STOP SKIER IN WATER WATER SPORT HAND SIGNALS SPEED FASTER CUT ENGINE SPEED SLOWER SKIERS O K KC 0016 A...

Page 29: ...Section 2 2 16 Cruiser This Page Intentionally Left Blank...

Page 30: ...oating regulations include but are not limited to boat regulations boat equipment regulations and navigational regulations You must have on board at all times all mandatory safety and boat equipment a...

Page 31: ...or drugs and authorities actively enforce these regulations If the operator s blood alcohol content is 0 08 or above violators are subject to civil and criminal penalties and imprisonment Operating a...

Page 32: ...an area that is crowded with other fishing boats it may be difficult to follow the rules of the road This situation can become especially difficult when many boats are trolling Being courteous and ex...

Page 33: ...of 1990 was passed by Congress to prevent further oil spills from occurring in the U S As a boat owner be familiar with your liability under this act as you may be liable for the cost of actions in t...

Page 34: ...riety of components used on this vessel contain or emit chemicals known to the state of California to cause cancer birth defects and other reproductive harm Examples include Engine and generator exhau...

Page 35: ...Section 3 3 6 Cruiser This Page Intentionally Left Blank...

Page 36: ...udible distress signaling devices radios first aid kits and all related information that could assist you or others in the event of an emergency CARBON MONOXIDE POISONING DANGER Carbon Monoxide CO is...

Page 37: ...uscgboating org FIRE AND EXPLOSION DANGER Gasoline is extremely flammable and highly explosive under certain conditions Do not smoke or allow open flames or sparks nearby when refueling Do not store...

Page 38: ...rd loudly yell Man overboard and state the position of the person in relation to the boat Example Man overboard port Set the engine s throttles at idle and place the gear controls in the NEUTRAL posit...

Page 39: ...ady to call for emergency assistance if needed Even if your boat and engine appear to be in good operating condition after running aground have the boat inspected by a qualified marine technician BEFO...

Page 40: ...ing end and a heavier towing line secured to the other end Never attempt to tow a boat larger or heavier than your own Never attempt to tow a grounded damaged or capsized boat Use a tow line that is r...

Page 41: ...Section 4 4 6 Cruiser This Page Intentionally Left Blank...

Page 42: ...waves to strike the side of your boat may cause it to capsize or swamp If you lose power keep your boat headed into the waves by rigging a sea anchor off the bow Fog Conditions Avoid operating your b...

Page 43: ...eller Stay out of the water in highly congested vegetative areas which can severely restrict your mobility and create a life threatening situation NOTICE Vegetation can sometimes be removed by shiftin...

Page 44: ...ards associated with operating in these conditions Figure 5 3 KC 0015 A USED BY RECREATIONAL DIVERS INDICATES DIVER S POSITION WORLDWIDE VESSELS ENGAGED IN DIVING OPERATIONS DOES NOT INDICATE DIVER S...

Page 45: ...Section 5 5 4 Cruiser This Page Intentionally Left Blank...

Page 46: ...of way to large commercial boats in narrow channels A boat with right of way is sometimes referred to as the privileged boat The General Prudential Rule The general prudential rule regarding right of...

Page 47: ...you are responsible for maintaining your boat under control at a safe speed Many state and local boating authorities enforce speed limits Regulations may vary from state to state Contact your local a...

Page 48: ...sing situations the boat to the right from the 12 o clock to the 4 o clock position has the right of way and must hold course and speed The boat without right of way must yield and pass to the stern o...

Page 49: ...e both an audible and a visual signal Lights bells and horns on buoys aid in night boating or poor visibility conditions Buoys with unique light flashing characteristics are identified on nautical cha...

Page 50: ...re stable platforms to increase visibility Most minor lights are part of a series to mark a channel river or harbor and fairways Range Lights Range lights are usually visible in one direction and help...

Page 51: ...lay information Following are the various orange geometric shapes used on these markers Diamond Indicates danger Diamond with cross marks inside Indicates that a boater must keep away Circle Indicates...

Page 52: ...of water inland or to a smaller body of water When traveling seaward keep red markers to your port left and green markers to your starboard right When returning from seaward keep red markers to your s...

Page 53: ...est shore Do not pass between the buoy and the shore Figure 6 13 Figure 6 13 Other Special Signs and Markers Various signs and markers are used throughout U S waterways for different purposes In Flori...

Page 54: ...ety equipment to be on board at all times Responsible boaters carry additional equipment in case of emergency Float Plan Complete a float plan before departure and leave it with a reliable person who...

Page 55: ...tenance has been performed Boarding Helpful guidelines when boarding a boat Always step rather than jump into a boat Avoid stepping on fiberglass or other potentially slippery surfaces Always board on...

Page 56: ...equipped before attempting to start the engine NOTICE To prevent unwarranted engine damage see your Engine Operator s Manual for manufacturer recommended fuel and oil specifications Figure 7 4 When re...

Page 57: ...boat Getting into and out of your vehicle might build up a static charge that could ignite the fumes at the fill pipe If a fire occurs do not panic and do not remove the nozzle from the gas tank Evac...

Page 58: ...ped long enough to fully evacuate the engine and bilge compartments of explosive fumes Attach the engine emergency stop switch lanyard to the boat operator Check that all passengers are seated properl...

Page 59: ...throttles in IDLE Reverse the direction of the engine on the side you want to turn If you want to turn starboard for example shift the starboard engine into REVERSE The forward speed of the port engin...

Page 60: ...ng to drive and control your boat can be challenging take this matter seriously and spend plenty of time practicing WARNING When accelerating the boat in the forward direction the bow can rise and res...

Page 61: ...m other boats Avoid collisions at high speeds your boat will require more time and distance to stop or slow Checks During and After Operation Check gauges frequently for signs of abnormal conditions C...

Page 62: ...d WARNING Improper use of trim tabs or moving them DOWN at high speeds can cause an accident or injury See Safety Precautions at the beginning of this section for more details Figure 7 7 Figure 7 8 Fi...

Page 63: ...r s Manual for information on your power trim operation adjustment and maintenance The engine s power trim allows you to raise and lower the lower drive unit and propeller to adjust the planing and ru...

Page 64: ...ally causes the boat to rise up and plane The boat begins accelerating without adjusting the throttle as less of the boat is dragging in the water Trimming up causes the engine RPM to increase It is v...

Page 65: ...en possible approach slowly from a 45 degree angle and then steer parallel to the dock Have fenders mooring lines and assistance ready WARNING Never use your hand arm or any other part of your body to...

Page 66: ...eady A strong current can pull a boat anchored by the stern under the water and keep it there Figure 7 12 Figure 7 13 Helpful guidelines when anchoring Make sure the anchor line is tied to the anchor...

Page 67: ...d Learn and become familiar with tying and using knots Knowing how to use knots and lines properly can prevent personal injury and property damage Practice tying lines to docks cleats and anchors and...

Page 68: ...ow shutoff to the engines The fuel valves can be used to help maintain even weight distribution in the fuel tanks for proper boat load distribution or to shut off contaminated fuel from the system Ref...

Page 69: ...e powered alternating current AC system Most systems have a main load panel which serves as the main distribution panel DC System Most boats use a 12 volt common negative ground DC system DC systems a...

Page 70: ...fy or repair a boat s AC power system or components Always consult a qualified electrician and ensure that repairs or modifications are in compliance with ABYC guidelines and National Electrical Codes...

Page 71: ...s overload protection for all circuits on the panel and allows the connection and disconnection of generator AC power to all individual circuits Never switch the breaker while the generator is running...

Page 72: ...re details Generators can be used to supply AC electrical power to the boat s electrical system Generators typically use the same type of fuel as the propulsion unit Follow the generator manufacturer...

Page 73: ...the pump holds extra fluid and maintains a pressure head to prevent air from entering the system SHIFT AND THROTTLE CONTROLS Knowing how to operate the shift and throttle controls of your boat is ess...

Page 74: ...ardous and may cause sudden loss of control Make sure all shift throttle hardware and cables are regularly inspected and maintained Improper maintenance may result in a loss of control resulting in se...

Page 75: ...systems are usually replaced out of the water to prevent loss of parts and to ensure correct installation Although propeller replacement can be completed with the boat in the water it is not recommen...

Page 76: ...icates engine speed in revolutions per minute rpm Monitor engine rpm at all times to keep the engine within the proper rpm operating range See the Engine Operator s Manual for the rpm operating range...

Page 77: ...Operator s Manual for the normal operating range Figure 8 14 Engine Oil Pressure Gauge The engine oil pressure gauge is used on 4 stroke engines to indicate the oil pressure of the engine A drop in oi...

Page 78: ...s detected in the area of the detector Carbon Monoxide CO gas is colorless odorless and extremely dangerous All engines and fuel burning appliances produce CO as exhaust CO detectors are recommended i...

Page 79: ...gnition switch Battery Switch Battery switches are used to control battery power distribution and disconnect the batteries from the boat s electrical system Battery switches are designed in many style...

Page 80: ...ch controls power to the engine starter circuit of the ignition switch The engine gear shift control lever must be in the NEUTRAL position to allow the ignition switch to activate the engine starter T...

Page 81: ...nder way The tilt feature positions the drive unit up beyond the power trim range and is used for trailering launching or beaching Never use power tilt when the engine is running Figure 8 21 Trim Tab...

Page 82: ...at switch in the bilge area NOTICE DO NOT allow the bilge pump to operate after all the water has been cleared from the bilge area damage to the pump will occur if you operate it without water BOAT VE...

Page 83: ...shwater Tank Freshwater tanks are usually filled through a deck plate filler marked WATER A hull vent allows air to enter and escape the tank as the water level rises and falls The tank is full when w...

Page 84: ...r pump breaker Remove the threaded plug from the female swivel hose connector of the city water inlet fitting Clean the strainer Only connect a sanitary drinking water hose to the water inlet fitting...

Page 85: ...the system Some water heaters are equipped with a high temperature limit switch to protect the heating elements if the heater is activated with no water in the tank If the system does not operate for...

Page 86: ...cially formulated to prevent odor permeation and resist chemical actions Regularly add approved waste treatment chemicals to your tank by flushing them through the head The chemicals help to control o...

Page 87: ...rate the flush handle next to the head at the same time Operate the handle until all waste is removed To empty the bowl of excess water operate the flush button until water decreases to the desired le...

Page 88: ...fails to start after three attempts contact an authorized dealer for repairs Failure to do so may result in serious damage to the starter motor Failure to do so may allow the muffler to overfill with...

Page 89: ...ooting information CAUTION Only replace fuses with fuses of the same type ABC or AB ceramic and ampere rating Do not use clear glass fuses Engine Shutdown Switches The generator set engine is protecte...

Page 90: ...gularly for obstructions If the strainer gets clogged it can prevent adequate water flow to the units causing severe damage The strainers are equipped with a clear top for easy visual inspection In or...

Page 91: ...m it supplies When the handle is in the horizontal position the seacock is closed and no water can flow into the unit Always keep the seacock closed when not in use Also verify it is open before start...

Page 92: ...are intended to give you the boat owner a brief overview of your new boat These illustrations are a representation and may not reflect all options or layouts Your Monterey dealer or their representat...

Page 93: ...be additional or differently worded labels Please be aware and use appropriate caution Volvo Engine WARNING GASOLINE VAPORS CAN EXPLODE BEFORE STARTING ENGINE CHECK ENGINE COMPARTMENT FOR GASOLINE OR...

Page 94: ...Boat Features and Options Cruiser 8 27 260SCR Cockpit Figure 8 15...

Page 95: ...Section 8 8 28 Cruiser 260SCR Interior Cabin Figure 8 16...

Page 96: ...Boat Features and Options Cruiser 8 29 260SCR Exterior Figure 8 17...

Page 97: ...Section 8 8 30 Cruiser 260SCR 280SCR Helm Figure 8 18...

Page 98: ...Boat Features and Options Cruiser 8 31 260SCR 280SCR Electrical Figure 8 19...

Page 99: ...Section 8 8 32 Cruiser 260SCR 280SCR Engine Room Figure 8 20...

Page 100: ...Boat Features and Options Cruiser 8 33 280SCR Cockpit Figure 8 21...

Page 101: ...Section 8 8 34 Cruiser 280SCR Interior Cabin Figure 8 22...

Page 102: ...Boat Features and Options Cruiser 8 35 280SCR Exterior Figure 8 23...

Page 103: ...Section 8 8 36 Cruiser 300SCR Cockpit Helm Figure 8 24...

Page 104: ...Boat Features and Options Cruiser 8 37 300SCR Cockpit Helm Figure 8 25 Port Side Switch Panel Stbd Side Switch Panel Engine Gauges Bidata Display Helm Breaker Panel...

Page 105: ...Position Move to Off before switching to Auto Position Panel Circuit Breaker Push to Reset Starboard engine will charge the house battery if the engine is running and the engine battery voltage exceed...

Page 106: ...Boat Features and Options Cruiser 8 39 300SCR Interior Figure 8 27...

Page 107: ...Section 8 8 40 Cruiser 300SCR Interior Figure 8 28 Q...

Page 108: ...Boat Features and Options Cruiser 8 41 300SCR Exterior Figure 8 29...

Page 109: ...Section 8 8 42 Cruiser 300SCR Engine Room Figure 8 30...

Page 110: ...Boat Features and Options Cruiser 8 43 328SS Bow Cockpit Figure 8 31...

Page 111: ...Section 8 8 44 Cruiser 328SS Cockpit Figure 8 32...

Page 112: ...Boat Features and Options Cruiser 8 45 328SS Helm Figure 8 33...

Page 113: ...Section 8 8 46 Cruiser 328SS Helm Figure 8 34...

Page 114: ...Boat Features and Options Cruiser 8 47 328SS Interior Cabin Figure 8 35...

Page 115: ...Section 8 8 48 Cruiser 328SS Head Figure 8 36...

Page 116: ...Boat Features and Options Cruiser 8 49 328SS Exterior Figure 8 37...

Page 117: ...Section 8 8 50 Cruiser 328SS Electrical Figure 8 38...

Page 118: ...Boat Features and Options Cruiser 8 51 328SS Engine Figure 8 39...

Page 119: ...Section 8 8 52 Cruiser This Page Intentionally Left Blank...

Page 120: ...TRAILER TYPE Trailers are designed for many applications and can vary in style To prevent damage to your boat and or personal injury always use the appropriate trailer for your boat Contact your deal...

Page 121: ...that is underrated or improperly installed can lead to loss of control of the trailer and or vehicle causing serious personal injury or even death Hitches are divided into classes that specify the tra...

Page 122: ...t be rated at the same or greater weight capacity as the trailer s GVWR Never allow the chains to drag on the ground when trailering Attach the chains properly and securely between the towing vehicle...

Page 123: ...ur boat to the trailer from the stern eyes Fasten the bow of your boat to the trailer with the bow winch line connected to the bow eye and bow safety chains Figure 9 5 If travel conditions require use...

Page 124: ...k the trailer would follow in a straight line and prevent the coupler from dragging on the road Make sure the trailer emergency brake cable or chain is also installed to the tow vehicle frame Figure 9...

Page 125: ...s from the car If applicable trim or tilt the engine outdrive up to avoid damage Make sure the bow winch and strap are securely locked and fastened Make sure the bow winch safety chains if equipped ar...

Page 126: ...ed to the vehicle Back the trailer slowly down the ramp until it is positioned so that your boat can be loaded Stop the vehicle and shift into PARK automatic transmission or REVERSE manual transmissio...

Page 127: ...Section 9 9 8 Cruiser This Page Intentionally Left Blank...

Page 128: ...procedures and dates completed Always consult your local marine dealer for assistance with periodic maintenance Before performing any general care and maintenance procedures within this section see Sa...

Page 129: ...terminals and remove the battery from your boat Recharge the battery according to the directions enclosed with your battery and battery charger When installing the battery in your boat make sure the...

Page 130: ...nnected to it Wait a minimum of one minute for the breaker switch to cool and then push the breaker switch to ON Turn the breaker switch to OFF immediately if it trips and consult qualified personnel...

Page 131: ...end for tightness See the Engine Operator s Manual or the steering manufacturer s information for the appropriate torques Make sure hydraulic hoses are tight and leak free Check cylinder seals for da...

Page 132: ...our stainless steel with soap water and GEMLUX Cleaning Wax will help maintain the finish Always rinse the metal thoroughly with clean water and dry completely Clean soft cloths or pads should be used...

Page 133: ...duced much like a battery As current flows between the two metals the softer or sacrificial metal deteriorates If you operate in salt polluted or brackish waters your boat should be equipped with a tr...

Page 134: ...ue Special cleaning products are available from your local marine dealer Hull When washing your boat use a mild detergent with a warm water solution Never use abrasive cleaners solvents ammonia or chl...

Page 135: ...arance longer Easy Maintenance Enables most common stains like dirt and smudges to wipe off easily Many difficult stains like ballpoint ink also can be cleaned with active solvents such as nail polish...

Page 136: ...a registered trademark of Dow Consumer Products Inc Cockpit Vinyl Upholstery without PreFixx Coating Regular washing with mild detergent and warm water or non solvent type automotive vinyl cleaner is...

Page 137: ...w Wet canvas must be allowed to dry thoroughly before storage Never allow canvas to dry loose since shrinkage can occur Install and stretch all canvas fully on your boat when drying Never allow the ca...

Page 138: ...cleaned occasionally with a teak cleaner available at a local marine dealer The best way to keep teak in top condition is to oil it regularly with teak oil Follow the manufacturer s instructions and w...

Page 139: ...g all faucets showers etc Refill tank with at least 20 gallons of clean fresh water and drain again Clean freshwater pump inlet filter screen if equipped Replace freshwater system filter s if equipped...

Page 140: ...e anything into the water SAFETY EQUIPMENT Periodically check the safety equipment for damage general condition and operation when applicable Always replace safety equipment that is in question or in...

Page 141: ...Section 10 10 14 Cruiser This Page Intentionally Left Blank...

Page 142: ...ll in the water fill fuel tank s with fresh fuel and add the proper amount of fuel stabilizer conditioner according to the engine manufacturer s recommendations Operate your boat for at least 15 minut...

Page 143: ...s for your system Clean all interior upholstery furniture appliances etc Pest rodent repellents may help prevent damage to your boat during storage STORING ON A CRADLE OR BLOCKS When storing a boat on...

Page 144: ...erator s Manual and all equipment manufacturer s information for periodic and annual maintenance procedures Check the engine s cooling water intake areas and screens for obstructions If the engine use...

Page 145: ...of if you need to lift your boat and or engine See Safety Precautions in the Safety section of this manual for more details If your boat is to be removed from the water without a trailer follow these...

Page 146: ...edures within this section see the Safety Section in this manual NOTICE Certain problems may require specialized skills and tools Always consult qualified personnel before making any repairs or modifi...

Page 147: ...ems Blown fuse breaker or open circuit Loose or corroded wiring connections Defective switch or gauge Weak or discharged battery Loose shore power connection No power to AC outlets Ground fault circui...

Page 148: ...14Ga BLK OUTLT 10Ga GREEN 10Ga WHITE NEUT BUSS 10Ga WHITE SHORE 10Ga BLACK SHORE 10Ga BLACK GEN 10Ga WHITE GEN P 10Ga WHITE SHORE 10Ga BLACK SHORE 10Ga BLACK GEN 10Ga WHITE GEN 10Ga GREEN 10Ga WHITE...

Page 149: ...LU NEUT BUSS 12Ga LT BLU SHORE 12Ga BROWN SHORE 12Ga BROWN GEN 12Ga LT BLU GEN P 12Ga LT BLU SHORE 12Ga BROWN SHORE 12Ga BROWN GEN 12Ga LT BLU GEN 12Ga GREEN 12Ga LT BLU NEUT BUSS 12Ga BRN STOVE 14Ga...

Page 150: ...120V Shore Inlet Panel Figure 13 3 SHORE 10G BLK 10Ga GREEN 10G WHT G W 10Ga BLK 10G WHT 10G GREEN 10G BLK 10Ga WHT 2 1 3 10Ga GREEN 10Ga GREEN 10G GREEN 10G GREEN 10G GREEN 10G WHT 10G BLK 10G GREEN...

Page 151: ...nel Figure 13 4 SHORE 12G BRN 12Ga GRN YEL 12G LT BLU N 12Ga LT BLUE 12G BROWN 12G GRN YEL 12G LT BLUE 12Ga BROWN 2 1 3 12Ga GRN YEL 12Ga GRN YEL 12G GRN YEL 12G GRN YEL 12G GRN YEL 12G LT BLU 12G BRO...

Page 152: ...14Ga BLACK 14Ga GREEN 14Ga WHITE G 140 3WAY PLUG LOAD F 140 3WAY CAP LINE 2 3 1 3 1 2 240 01509 A BLACK GFCI RECEPT 2LEADS LINE LOAD LINE LOAD E 14Ga BLACK 14Ga GREEN 14Ga WHITE D 140 3WAY PLUG LOAD...

Page 153: ...2Ga LT BLUE 12Ga BROWN 12Ga GRN YEL 12Ga LT BLUE G 140 3WAY PLUG LOAD F 140 3WAY CAP LINE 2 3 1 3 1 2 LINE LOAD E 12Ga BROWN 12Ga GRN YEL 12Ga LT BLUE D 140 3WAY PLUG LOAD 2 1 3 3 1 2 MICRO WAVE OUTLE...

Page 154: ...4Ga YELLOW STERN LT D 6WAY DEUT DT FEMALE LOCKOUT SWITCH 14Ga RED WHITE 1 TRANS DOOR 14Ga RED WHITE 2 TRANS DOOR TRANSOM DOOR 36 14Ga BRN YEL PORT BLWR 14Ga YEL BLK PORT BLWR 2 1 E 2WAY DEUT DT FEMALE...

Page 155: ...T D 6WAY DEUT DT FEMALE 50 LOCKOUT SWITCH 14Ga RED WHITE 1 TRANS DOOR 14Ga RED WHITE 2 TRANS DOOR TRANSOM DOOR 36 14Ga BRN YEL PORT BLWR 14Ga YEL BLK PORT BLWR 2 1 E 2WAY DEUT DT FEMALE 48 45 1 4 E 1...

Page 156: ...8 HORN 14Ga ORANGE 14Ga YEL HORN HORN 14Ga ORANGE DBL 14Ga YEL HORN DBL 12 56 1 2 PORT NAV LT 14Ga GRY GRN 14Ga YEL NAV LT 16GA RED BLK WIND 16GA RED YEL WIND UP 16GA RED GREEN WND DN 14GA ORANGE HORN...

Page 157: ...1 4 42 1 2 10 3 8 10 3 8 10 3 8 BLU WHT 6 24 200 COAX COAX PORT OVH LT 14Ga BLUE WHITE WHITE LT 14GA BLUE RED RED LT 14Ga YELLOW STBD OVH LT 14Ga BLUE WHITE WHITE LT 14GA BLUE RED RED LT 14Ga YELLOW B...

Page 158: ...a BLU WHT ENG LT 14Ga YELLOW ENG LT 14Ga GRY BLU STERN LT 14Ga YELLOW STERN LT A 6WAY DEUTSCH DT CAP ENG ROOM LT 1 14Ga BLU WHT ENG LT 14Ga YELLOW ENG LT 12 10 3 8 12 10 3 8 BLU WHT ENG 6 YELLOW ENG 3...

Page 159: ...2 1 C 3 4 1 2 FRONT REAR FRONT REAR 10GA YELLOW GROUND 1 4 10GA RED POWER 16GA BLUE TURN ON 1 4 10 16GA WHITE BLACK 16GA WHITE 16GA GREEN BLACK 16GA GREEN 16GA GRAY 16GA GRAY BLACK 16GA PURPLE 16GA P...

Page 160: ...BOY 16GA BLACK YELLOW 16GA PURPLE TO IGNITION SW TO 12V REC 16GA ORN BLK 2 12V 2 16GA YELLOW 3 16GA ORN BLK 1 12V 1 16GA YELLOW 3 ORN YEL BLOW 2 SPLC 3 EE 16GA PINK 16GA BLUE PAN LTS SPLC 14GA YEL RED...

Page 161: ...CABIN FRIG 16GA ORN BRN 1 WASTE FLOAT CAVIT Y PLUG CAVIT Y PLUG U 18WAY HDP24 MALE TO DC PANEL TO GALLEY HRN 24 TV COAX 76 16 8 7 1 2 3 4 5 6 DEUTSCH 1 2 3 4 5 6 7 8 16GA RED BLK WIND 16GA RED YEL WIN...

Page 162: ...5 FUEL SENDER 16GA PINK 16GA YELLOW 27 60 28 8 8 FIRE BOTTLE 10GA YEL BLACK 16GA BLACK YELLOW 12GA YELLOW 25 20 12 6 H HIGH WATER ALARM H 2WAY DEUTSCH DT PLUG 16GA ORANGE ALARM 2 1 1 2 2 1 1 2 3 2 1 A...

Page 163: ...REBOY 16GA BLACK YELLOW 16GA PURPLE TO IGNITION SW TO 12V REC 16GA ORN BLK 2 12V 2 16GA YELLOW 3 16GA ORN BLK 1 12V 1 16GA YELLOW 3 ORN YEL BLOW 2 SPLC 3 EE 16GA PINK 16GA BLUE SPLC 14GA YEL RED 14GA...

Page 164: ...56 14GA RED TV DVD SPLC 3 6 5 4 3 2 1 1 2 3 4 5 6 DEUTSCH 2 1 12GA YELLOW 34 GND 12GA BLU RED ENTRY LTS 1 2 DEUTSCH V W 2WAY DEUTSCH DTP PLUG 14GA BLU WHT V BIRTH 14GA RED 12V PWR 14GA BLU WHT OVER H...

Page 165: ...60 28 8 8 FIRE BOTTLE 10GA YEL BLACK 16GA BLACK YELLOW 12GA YELLOW 25 20 12 6 H HIGH WATER ALARM H 2WAY DEUTSCH DT PLUG 16GA ORANGE ALARM 2 1 1 2 2 1 1 2 3 2 1 A B C 14GA BRN BLU 1 FLOAT 14GA YELLOW...

Page 166: ...10Ga RED YELLOW YELLOW RED BLACK 10Ga RED BLK BLK RED RED ORN ORN 10Ga RED 10Ga RED LT BLUE RED RED CABIN PUMP WATER TV DVD LIGHTING COCKPIT CABIN HEAD REFRIG REFRIG SYSTEM 12V ACC STEREO MACERATOR 1...

Page 167: ...U 2 C PIT LTS 16Ga ORN GRN WIPER 12Ga ORANGE TRIM 12GA ORN YEL 2 BLW 2 16Ga RED BLK WINDLASS 14Ga YELLOW GND 8Ga RED 1 7 9 15 8 13 6 12 14 11 18 2 17 3 5 4 10 16Ga WHITE WIPER PARK 14Ga ORN RED HATCH...

Page 168: ...WHITE 6 10AWG BLACK 6 10AWG WHITE 6 14AWG BLACK 6 14AWG BLACK 20 10AWG WHITE 20 10AWG 53853 BATTERY CHARGER WATER HEATER HEAD OUTLET STOVE 1 3 2 REFRIG BLK 18 GRN 31 WHT 31 3 PIN PLUG 53773 53773 PLUG...

Page 169: ...Section 13 13 22 Cruiser 300SCR 220V AC Panel Figure 13 22...

Page 170: ...TE BLACK GREEN 3 2 1 WHITE BLACK GREEN 3 2 1 WHITE BLACK GREEN 3 2 1 WHITE BLACK GREEN 3 2 1 WHITE BLACK GREEN 3 2 1 WHITE BLACK GREEN 3 2 1 WHITE BLACK GREEN 3 2 1 WHITE BLACK GREEN 3 2 1 WHITE BLACK...

Page 171: ...MAKER COCKPIT RECEPT GENERATOR 10 RINGS BAT CHARGER 10 RINGS SHORE 2 INLET SHORE 1 INLET USE BLACK CONDUIT WITH BLUE STRIPE TO MAIN AC PANEL ATTACH DUPLEX OUTLET ATTACH DUPLEX OUTLET GALLEY GFCI TO F...

Page 172: ...P U M P C O M O N I T O R P O R T C H A R G E S T E R E O M E M O R Y P U M P C A B I N B I L G E P O R T I G N S T B D I G N S T E R E O G E N C H A R G E A M P S T B D C H A R G E C A B I N M A I N...

Page 173: ...5 BLACK 7 BLACK 4 BLACK 15 RED 15 GREEN 7 GREEN 7 RED 4 RED 4 GREEN CABIN MAIN 1 6AWG RED DEUTSCH SOC 53733 PLUG 53731 HELM MAIN 1 8AWG RED DEUTSCH PIN 53584 CAP 53581 15A 9933 5A 5A 9930 9930 40A 1A...

Page 174: ...LACK TEMP C B A F E C D E F A B VOLT OIL FUEL BLUE TAN 53101 PIN 53798 CAP 6 PIN 53101 PIN 53241 CAP 4 PIN B C D A 54213 BLUE YELLOW GRAY PURPLE TACH HOUR BUZZER 9589 BLACK RED PURPLE TAN BLUE PORT AL...

Page 175: ...Section 13 13 28 Cruiser 300SCR Port Switch Panel Figure 13 28...

Page 176: ...Wiring Diagrams Cruiser 13 29 300SCR Starboard Switch Panel Figure 13 29...

Page 177: ...Section 13 13 30 Cruiser 300SCR Breaker Panel Figure 13 30...

Page 178: ...RED 1 8AWG 26 RED 14AWG 94 52 BLU BLK 14AWG 93 52 GRAY 14AWG 92 52 BLUE 14AWG 91 52 ORG BLU 14AWG 90 RED 14AWG 81 RED 14AWG 80 RED 12AWG 12 58 RED 14AWG 84 58 ORG WHT 14AWG 82 58 WHITE 14AWG 83 WHITE...

Page 179: ...LLOW RED PUR ORG BLU GRY RED 11 PIN 52517 CAP 52513 LOCK 52515 MDC2 HEAD SYS GROUND GEN STOP HEAD FAN BLWR 1 C LOAD BLWR 2 C LOAD GEN START GEN RMT GND 14AWG 14AWG 14AWG 14AWG 6 12 10 8 14AWG 14AWG 14...

Page 180: ...ROOM LT 2 GND 47 1G 47 2G HH6B HH6A HEAD FAN SWITCH BLUE BLUE 14AWG 14AWG ENG ROOM LT 2 PWR ENG ROOM LT 1 PWR 47 1 47 2 STBD FUEL TANK BOND STBD FUEL FILL BOND 96 GRN 10AWG PORT FUEL SIG PORT FUEL GN...

Page 181: ...TABS 15 15G AFT AUTO BILGE FLOAT SWITCH 22 22G MACERATOR 45 45G 95 PORT FUEL 46 4 46G 4 COCKPIT LT 4 DC PANEL 60 60G CABIN SWITCH 34 34G DC FRIDGE 54 54G GALLEY LIGHT 36 36G CO MON DETECTOR 52 PHONE...

Page 182: ...PWR 10 WHT NEUTRAL BUSS SEALING PLUG SEALING PLUG TO BB SE 021 HULL HARNESS 12 8 USE 0 75 BUSS ON CENTER FOR BREAKER LINKS 9 USE DREMEL TO TAKE OFF PAINT FOR GROUNDING WIRE 3 USE ONLY HEAT SHRINK TER...

Page 183: ...ND PWR 10 WHT NEUTRAL BUSS SEALING PLUG SEALING PLUG TO BB SE 021 HULL HARNESS 12 8 USE 0 75 BUSS ON CENTER FOR BREAKER LINKS 9 USE DREMEL TO TAKE OFF PAINT FOR GROUNDING WIRE 3 USE ONLY HEAT SHRINK T...

Page 184: ...GE PMP FLT 14Ga BRN ORG BILGE PMP SWT ENG BATT ENG BATT ENG BATT ENG BATT 14 ORG AFT SEAT PWR VSR GND VSR GND 10 YEL JUMP START GND COIL WIRE 38R NOTES 1 LABEL ALL CONNECTORS WITH PROPER LETTER 2 USE...

Page 185: ...Section 13 13 38 Cruiser 328SS Twin MERC DTS Battery Wiring Diagram Figure 13 36...

Page 186: ...Wiring Diagrams Cruiser 13 39 328SS Twin Volvo EVC Battery Wiring Diagram Figure 13 37...

Page 187: ...LIGHT IS ACTIVATED IMMEDIATELY DISCONNECT CABLE 4 DISCONNECT SHORE CABLE AT SHORE OUTLET FIRST 5 CLOSE SHORE POWER INLET COVER TIGHTLY FURRION 30 Amp 125V OFF 30A 10Ga GRN SHORE GND 10Ga GRN INLET GN...

Page 188: ...GRN WIPER TBRE14 156 x3 PORT NAV LT 16GA YEL PORT NAV LT GND 16GA GRY GRN PORT NAV LT TBRE14 156 x2 NAV SPLC 2 TBRE14 156 x2 16GA GRY GRN STBD NAV LT 16GA YEL STBD NAV LT GND 14GA YEL HORN GND w 14GA...

Page 189: ...Y PLUG 11 12 16GA BLU WHT S FWD CKPT LT SOCKETS LOOSE POS 1 0462 209 16141 EBB2 10 SDGB STBD DECK GND BUSS PDGB PORT DECK GND BUSS EBB2 10 10GA YEL BUSS LINK 10GA YEL BUSS LINK 14GA YEL STBD FWD 12V A...

Page 190: ...CKPIT LIGHTS CIRCUIT CONSISTS OF PLATFORM LIGHT AND SHOREPOWER LIGHT 14GA ORG WHT AFT SEAT 14GA ORG BLU AFT SEAT CONN DT04 6P H HATCH REEL PINS 1060 14 0122 WEDGELOCK W6P 16GA YEL CKPT LTS GND HATCH 1...

Page 191: ...PORT SPKR 16GA GRN PORT OVHD SPKR 16GA GRN BLK PORT OVHD SPKR 16GA VIO STBD OVHD SPKR 16GA VIO BLK STBD OVHD SPKR 16GA GRAY FWD STBD SPKR 16GA GRAY BLK FWD STBD SPKR 210 MAIN AMP REAR RCA MAIN AMP FR...

Page 192: ...2 1 3 2 1 3 TYCO 3 POS 140 PLUG CONN A1 350346 0 W14 3 B BOAT CABLE SOCKETS A350200 1 GRILL OUTLET 3 2 1 14Ga WHT NEU 14Ga GRN GND 14GA BLK HOT INVERTER POWER SOCKETS A350200 1 W14 3 B BOAT CABLE CON...

Page 193: ...TER AC 2 W14 3 B BOAT CABLE 2 2 1 3 BS2 TBSE14 x2 15 BILGE PUMP S BLWR SPLC WIPER PARK PWR HA HELM ACC PANEL 12GA ORG TRIM TAB PWR TE10 10R T 3 ALRM SPLC SCB 646 EMERG ALARM 16GA ORG 14GA BRN EMERG PM...

Page 194: ...14GA YEL CABIN PMP GND 14GA BRN WHT CABIN PMP SW 14GA BRN EMERG PMP ALARM 14GA BRN EMERG PMP FLOAT 2 1 1 2 14GA BRN EMERG PMP 14GA YEL EMERG PMP GND 1 2 3 4 5 6 14GA BLU GRY ENG ROOM LTS 14GA YEL ENG...

Page 195: ...1 14GA RED BLU CKPT DC FRIDGE 16GA WHITE FWD PORT SPKR 16GA WHT BLK FWD PORT SPKR 16GA GRAY FWD STBD SPKR 16GA GRY BLK FWD STBD SPKR 14GA RED 12V ACC DECK PWR 4 5 6 3 2 1 4 5 6 3 2 1 14GA ORG HORN 16...

Page 196: ...ABIN LT 1 GND 14GA YEL CABIN LT 2 GND 16GA YEL UW LTS GND 14GA YEL HEAD LT GND 16GA YEL EMERG ALARM GND 14GA YEL MACERATOR GND 16GA YEL FUEL GND 6GA YEL MUX GND 14GA YEL ENG ROOM LTS GND 16GA YEL CKPT...

Page 197: ...LUDED W BOARD WHITE 3 16 MOUNTING DETAIL 1 WATER LEVEL CIRCUIT BOARD MAKE SURE SOLDER CONTACTS ARE SHOWN THRU THESE HOLES BEFORE MOUNTING THE BOARD TO PANEL FRONT VIEW S E N S O R GND 12V LOAD LINE 10...

Page 198: ...ONNECTOR DTHD04 1 8P TERMINAL 0460 204 08141 8Ga RED WHT HELM ACCY HA CONNECTS TO HA ON 328 HULL HA LOAD LINE LOAD LINE LOAD LINE LOAD LINE LOAD LINE LOAD LINE LOAD LINE LOAD LINE 10 RED 10 RED 8Ga RE...

Page 199: ...Section 13 13 52 Cruiser This Page Intentionally Left Blank...

Page 200: ...glass hull or deck if it is found to be structurally defective in materials or workmanship within the first ten 10 years after the date of purchase by the original retail purchaser For purposes of thi...

Page 201: ...or fading of and any air voids in the exterior gelcoat surface of the boat as result of defects in materials or workmanship within two 2 years from the date of purchase by the original retail purchase...

Page 202: ...ty applicable to the particular warranted part component or defect All obligations of monterey boats are specifically set forth herein Some states do not allow limitations on how long an implied warra...

Page 203: ...sign colors specifications equipment options materials etc and MONTEREY BOATS shall be under no obligation to equip or modify product built prior to such changes IMPORTANT Proper registration of the W...

Page 204: ...ll supports BURDENED BOAT Term for the boat that must give way to boats with the right of way CAPACITY PLATE A plate that provides maximum weight capacity and engine horsepower rating information It i...

Page 205: ...nchor chain or similar device that holds a boat in one location NAVIGATION AID Recognizable objects on land or sea such as buoys towers or lights which are used to fix position to identify safe and un...

Page 206: ...beam across the stern TRIM Fore to aft and side to side balance of the boat when loaded UNDER WAY Boat in motion i e not moored or anchored USCG United States Coast Guard WAKE The waves that a boat l...

Page 207: ...G 4 Cruiser This Page Intentionally Left Blank...

Page 208: ...fluence 3 2 BoatU S Foundation for Boating Safety Hotline 1 4 Buffing 10 7 Buoys 6 4 6 6 6 7 6 8 C California Air Resources Board CARB 3 5 Canvas 10 10 Capacity plate 1 3 7 2 Capsizing and flooding 4...

Page 209: ...terms G 1 Green light 6 2 Gross Vehicle Weight Rating GVWR 9 1 H Hazard labels 2 3 Hazards 5 2 Head and waste containment system head marine toilet Head 10 13 Waste tank 10 13 Helm 7 5 8 6 10 4 HIN 1...

Page 210: ...0 12 Recommended safety equipment 2 12 Red light 6 2 Reduced visibility 5 1 Refueling 2 4 Refuse Act of 1899 3 4 Registration 3 1 Registration certificates 3 1 Registration numbers 3 1 Regulations 3 2...

Page 211: ...Control National Response Center 1 4 U S Coast Guard Safety Standards Compliance Plate 1 2 U S Coast Guard s America s Waterway Watch Program 1 4 U S Government Printing Office 1 4 U S Power Squadron...

Page 212: ...KCC Printed in USA D E A L E R Monterey Boats 1579 S W 18th Street Williston FL 32696 Phone 352 529 9181 Fax 352 529 9173 www montereyboats com P N 63101200 0 MANU Rev 20...

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