Monaco Executive 2001 Owner'S Manual Download | Manualshive

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Chassis Information

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E X E C U T I V E

7 • 2 5 7

Engine Diagnostic Bracket

DIAGNOSTIC PLUG LOCATIONS

Eaton, Cummins and Allison diagnostic plugs are located

under the left side of the dash.

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Summary of Contents for Executive 2001

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Page 2: ...___________________________________________ ________________________________________________________________ 3 Was the overall appearance and lay out of this manual what you expected to see in your ne...

Page 3: ...EXECUTIVE Monaco Coach Corporation 91320 Coburg Industrial Way Coburg OR 97408 Attn Technical Publications BUSINESS REPLY MAIL FOLD FOLD...

Page 4: ...SECTION 2 PAGE 22 OPERATING SAFETY TIPS SECTION 3 PAGE 46 APPLIANCES EQUIPMENT SECTION 4 PAGE 106 WATER LP GAS SYSTEMS SECTION 5 PAGE 130 ELECTRICAL SYSTEMS SECTION 6 PAGE 178 UNIT CARE MAINTENANCE SE...

Page 5: ...s necessary This sign indicates the specified part requires OIL LUBRICATION This sign indicates a reference to the Warranty INFORMATION FILE located within the gray box inside your motorhome Product i...

Page 6: ...E X E C U T I V E SECTION 1 WARRANTY INFORMATION...

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Page 8: ...tary dumping stations Publications are available which list these dumping stations When you stop for the night your Monaco motorhome is built to be safely parked in any spot that is relatively level a...

Page 9: ...torhome at the time of shipment to the dealership The dealer must perform additional pre delivery inspections and system checks assist in the customer s understanding of the Limited Warranty and assis...

Page 10: ...x They will need to be filled out and mailed Be sure you read and understand all the information in this file to help you safely operate maintain and troubleshoot those items MONACO COACH CORPORATION...

Page 11: ...dent While this may not seem important it could have a significant effect on the dealer s diagnosis of a problem Don t leave a list of 20 items to be serviced and expect to have your motorhome back b...

Page 12: ...___ Range Model Serial Number __________________________________________________ Located under top burner plate Microwave Model Serial Number ______________________________________________ Located beh...

Page 13: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 14: ...aucet Moen Faucets 800 289 6636 Fire Extinguisher The Fire Extinguisher Co 919 563 4911 Generator Onan 800 888 6626 Heat Furnace Suburban Manufacturing 423 775 2131 Hitch Receiver Reese Products 219 1...

Page 15: ...motorhome has been used for commercial purposes arises if you have filed a federal or state tax form claiming any business tax benefit related to your ownership of the motorhome The above Limited War...

Page 16: ...rocess performed by the Warrantor If however you discover any such defect or damage when you take delivery of the motorhome you must notify your dealer or Warrantor within five days of the date of pur...

Page 17: ...appliances and components covered by their own manufacturer s warranty including by way of example the microwave refrigerator ice maker stove oven generator VCR television s water heater furnace stere...

Page 18: ...for any rental or commercial purposes whatsoever the Limited Warranty pro vided by Warrantor covers your new Roadmaster Chassis for Ninety 90 days from the original retail purchase date of the motorho...

Page 19: ...Warrantor s authorized servicing dealer at your cost and expense Warrantor may use new and or remanufactured parts and or components of substantially equal quality to complete any repairs Defect and o...

Page 20: ...including by way of example wheel alignments component parts covered by their own manufacturer s warranty including by way of example the engine transmission tires tubes batteries exhaust system and...

Page 21: ...allow the reduction in the statute of limitations so the above reduction may not apply to you THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO...

Page 22: ...E X E C U T I V E SECTION 2 OPERATING SAFETY...

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Page 24: ...connected and stowed The water hose is disconnected and stowed TV antenna fully retracted resting in the cradle Awnings stowed and locked in place All compartment doors closed and latched All the leve...

Page 25: ...he buckle It will click when the tab locks into place Seat belt lengths automatically adjust to your size and sitting position Do not route belts over armrest WARNING Seat must be pointed in a forward...

Page 26: ...ad Keep that in mind and drive with the extra caution necessary to avoid situations which might require quick momentum changes The motorhome will travel safely and comfortably at highway speed limits...

Page 27: ...en guiding the driver the co pilot should be located safely at the left rear corner of the motorhome facing forward while remaining visible in the driver side mirror at all times The co pilot should m...

Page 28: ...Trying to back up this combination even as small as a foot will result in damage to the motorhome tow vehicle and towing device The same rules for backing a motorhome may be applied when backing a tra...

Page 29: ...ld be operated on gas at first Once the motorhome is plugged into shore power the inverter will go into a 90 minute bulk rate charge Determine later what appliances will be run on 110 12 Volt power NO...

Page 30: ...battery recharge schedule Solar panels can greatly increase the time you can operate between battery charges Remember that different motorhomes have different equipment and that everyone has differen...

Page 31: ...of a single axle system as measured at tire ground interfaces Operating Safety EXECUTIVE 2 3 1 VEHICLE LOADING MOTORHOME CONSULT OWNER S MANUAL FOR SPECIFIC WEIGHING WEIGHT INFORMATION INSTRUCTIONS AN...

Page 32: ...d for travel Reading 4 GCW Gross Combined Weight entire unit on the scale with towed vehicle loaded for travel NOTE Compare the actual weights to the ratings to ensure you are below maximum ratings CA...

Page 33: ...11R22 5 PSI 70 75 80 85 90 95 100 105 110 115 120 125 Single S Dual D Single S Dual D Single S Dual D Single S Dual D Single S Dual D 2895 2720 3640 3415 3815 3585 4725 4690 3040 2860 3740 3515 4005 3...

Page 34: ...e bumper Position a 6 x 6 piece of lumber between the ends of main frame rails and the tow vehicle transfer plate to maintain clearance to body parts Attach safety chains which are completely independ...

Page 35: ...ill lock the entry door To UNLOCK enter your five digit PIN Personal Identification Number To Authorize Remote NOTE These instructions are for motorhomes equipped with keyless entry only If the remote...

Page 36: ...d move to the second position Press on the entry door to see if there is any further movement of the door The entry handle should operate with little effort to open the entry door An excessive amount...

Page 37: ...here is significant air pressure change or at the sound of breaking glass 4 There are two sensors on the windows located in the bedroom area If these windows are opened while the alarm is activated it...

Page 38: ...press the test button on the cover of the smoke alarm for a few seconds The smoke alarm will sound by making a continuous loud beep To complete the test sequence release the button and the alarm shou...

Page 39: ...a slight headache nausea vomiting and fatigue Symptoms for medium exposure may include a severe throbbing headache drowsiness confusion and fast heart rate Extreme exposure can result in unconsciousn...

Page 40: ...und continuously until reset by the RESET switch When the alarm sounds you should have the detector and the motorhome checked by an authorized service technician as soon as possible Never discon nect...

Page 41: ...more than a window which is designated for use as an exit in the case of an emergency Inside the motorhome the egress window is easily identified by the red locking handle It is also marked as an exit...

Page 42: ...eration If the detector has detected unsafe levels of gas it will immediately go into alarm Simply press the Test switch any time during the warm up cycle or while in normal operation The LED should f...

Page 43: ...vels return before the end of the mute cycle the alarm will beep four times and return to phase one 4 After two minutes the detector will return to normal operation solid Green or resound the alarm if...

Page 44: ...cur If the motorhome was properly and carefully prepared for storage taking it out of storage will not be difficult The following procedure checklist assumes that you stored your motorhome properly If...

Page 45: ...or an authorized service center Start and run the generator Operate the 120 Volt appliances and air conditioners Inspect the LP Gas system and check for leaks If the LP tank shows signs of rust or co...

Page 46: ...E X E C U T I V E SECTION 3 APPLIANCES EQUIPMENT...

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Page 48: ...It may be appropriate to shut off all cir cuit breaker and disconnect switches to prevent a source of ignition spark Do not store flammable liquids such as lighter fluid gasoline or propane in the ou...

Page 49: ...ms the adjustment The entry step features amber lighting under the step automatic retraction with the ignition key in the RUN position and a last out feature Located to the left just inside the entry...

Page 50: ...in the extended position there is the possibility of causing major damage to both the step and the motorhome Clean all mud salt and road grime from the step before lubricating Lubricate all moving pa...

Page 51: ...push and hold the switch in Release the slide out switch when the room is fully extended a change in motor sound indicates extension The slide out drive motor will not stop automatically the switch m...

Page 52: ...ean the floor Press and hold the switch in the IN position The slide out room will move slowly to the IN position To stop the slide out room before the room reaches the IN position release the switch...

Page 53: ...1 Disconnect the battery cables from the battery 2 Lift up the mattress and base board to gain access to the slide out mechanism 3 If the bedroom slide out motor has a lever on the back side rotate t...

Page 54: ...otorhome for more than one day always retract slide out to the in position Unpredictable weather conditions such as high wind and heavy rain may cause damage to an extended slide out NOTE It is not re...

Page 55: ...t people The heat source for the cooling unit is supplied by an electric heating element or an LP Gas flame The heat source which is calibrated in BTU s British Thermal Units is concentrated to a spec...

Page 56: ...losion fire or death Many states have passed laws regarding having the LP Gas valve open while traveling Know the laws for the particular state in which you are traveling The refrigerator uses an audi...

Page 57: ...ettings from COLD to COLDEST are available This mode will lock the refrigerator into either LP Gas or electric AC operation Press and hold the MODE button until LP or AC is displayed Release when the...

Page 58: ...rigerator off and remove all the items Leave the drip tray under the cooling fins Do not use heating guns hair dryers or sharp objects to remove frost build up as these can damage the interior Leave a...

Page 59: ...r specific operating instructions The microwave oven is operated from 120 Volt AC supplied by either shore power the generator or the inverter Microwaves heat food by using sound waves generated at a...

Page 60: ...ction mode try to avoid using the inverter as the AC power source due to the high rate of battery consumption NOTE Anytime AC power has been discontinued the clock time will be erased The microwave op...

Page 61: ...play Cancel a program during cooking touch the pad twice Turntable On Off Press TURNTABLE ON OFF pad to stop or start the turntable Enter the cook time desired minutes and seconds Enter power level de...

Page 62: ...VEL pad again select desired power level then enter cook time for the next time period Press the START TOUCH ON pad to begin sequential cooking The microwave can hold up to four sequential cook time p...

Page 63: ...the CONVEC pad Press the numbered pad with the desired cooking temperature Press the numbered pads for desired cooking time Press the START TOUCH ON pad to begin convection cooking Manual Broiling The...

Page 64: ...o use CompuBake press the START TOUCH ON pad to begin preheat cycle To use CompuRoast enter the weight of item using the number pads Press the START TOUCH ON pad to begin the preheat cycle Four beeps...

Page 65: ...ers in place This can damage the microwave Grease filters should be cleaned at least once a month To remove the filters use the pull tab to slide the filter to the end of the opening and tip down Soak...

Page 66: ...y event of a power outage or igniter failure the cooktop can be lit manually Surface Burners The surface burners have an independent heat rating The rating for the burners used are 6 000 BTU s and 12...

Page 67: ...sed The choice of cookware selected can make a big difference Additional information can be found in the Use and Care Guide located in the Information File Box Cleaning the cooktop is quick and easy R...

Page 68: ...ted by repeat depressing of the MODE button The roof air conditioner fan speed is controlled by the FAN button Three speeds are available low medium and high Fan speed control applies to the roof air...

Page 69: ...Set desired fan speed by depressing the FAN button Set desired cooling temperature by depressing the UP or DOWN button The living room comfort control will operate the front roof air conditioner Depre...

Page 70: ...ned ON by using the switches locat ed in the galley Living room and dinette heat exchanger blowers will automat ically begin operation Use the bedroom comfort control to select zone one or Zone Two he...

Page 71: ...r conditioner s circuit board The circuit board controls the desired roof air functions and LP Gas furnace operation The refrigeration process in the roof air is primarily the same as the dash air con...

Page 72: ...is automatically selected due to refrigerant characteristics in cold temperatures The roof air conditioner will operate only when the following needs have been met 120 Volts AC from either shore power...

Page 73: ...ace and its related components are 12 Volt DC operated It uses LP Gas as its fuel source Electronic circuitry automatic ignition is used to ignite the burner The furnace uses outside air for the burne...

Page 74: ...tempt to light the burner three times before the ignition board will go into lock out If the burner does not light the furnace blower motor will continue to run and the wall thermostat will have to be...

Page 75: ...acturer Water is pumped into the bottom of the water heater tank where it is heated and dis charged out of the top of the tank upon usage For easy winterization the water heater is equipped with a tem...

Page 76: ...he burner when ignited The indicator light will illuminate briefly then go out when the water heater is lit The indicator light will glow steady when the ignition cycle has gone into lock out Have eit...

Page 77: ...reeze solution is pumped through heat exchangers located throughout the motorhome Four pumps are used to circulate the antifreeze solution Three pumps supply the solution to the interior heat exchange...

Page 78: ...reeze solution is plumbed with the engine cooling system This mixing feature allows the Aqua Hot to heat the antifreeze and circulate the solution by a pump through the engine The engine preheat featu...

Page 79: ...tion heat by the exchanger If you are using your motorhome in cold weather conditions you will need to locate the bay thermostat next to the Aqua Hot This thermostat will control the heat exchanger fo...

Page 80: ...ion bowl more than annually With the engine off open the drain to evacuate contaminant then close The contamination level in the fuels determine the element s replacement frequency Fuel flow to the Aq...

Page 81: ...Use proper length fasteners when attaching exhaust vent to exterior sidewall Stainless steel fasteners are best suited for this as they will not rust If the cabinet or closet in which a washer dryer i...

Page 82: ...ning solvents or other flammable or explosive substances to the wash water Do not use heat to dry articles containing foam rubber or similar textured rubber like materials Clean the lint screen if app...

Page 83: ...as been purged from the unit As you use the Washer Dryer occasionally wipe the exterior of the cabinet with a damp cloth or sponge Wipe dry with a soft cloth Do not use polish on plastic trim Clean th...

Page 84: ...onal signal from the rebound resulting in a split or double image In this case the picture may be improved by no amplification or even by lowering the antenna Antenna Booster Operating Instructions Th...

Page 85: ...t is ON when the antenna is in motion Do not move the motorhome until the antenna is all the way down The motorhome is equipped with a video selector box located just above the VCR The selector box re...

Page 86: ...ff switch located at entry door Turn the radio on by selecting TUNER Turn the radio off by selecting OFF The TUNER button is used to select or switch from AM or FM The numbered buttons are used to sto...

Page 87: ...t button is pressed all memory functions will be erased 3 The LCD display may become difficult to read at temperatures at or below 41 Fahrenheit 4 Use the decoy cover as a theft deterrent when system...

Page 88: ...box displays the clock or timer It also displays the current outside temperature high temperature and the low temperature Heading box displays data in one degree increments for the direction True or M...

Page 89: ...the ON setting for continuous air flow or to AUTO and the desired air temperature for the On Off air flow To turn the fan off set the thermostat to the OFF setting close the grill dampers and reinsta...

Page 90: ...l or the 6 amp fuse on the fan Remove the eight screws holding the screen to clean Use a non abrasive soap and water to clean Re install the screen after cleaning Close all the vents when using your F...

Page 91: ...ssembly fig 6 6 Repeat steps 3 5 for the other end of the awning NOTE Leave the Z Lock open when the awning is open to avoid damage Extended or CARAVAN position 1 Insert the pull rod into the Z Lock l...

Page 92: ...d with a rolling motion until you feel the spring take over Control the speed of closure by holding the control strap until all but six inches of fabric has rolled up Release the strap and let the awn...

Page 93: ...n can be pushed up or down using pliers so the cap and the pin that s attached to it can be repositioned On the contour style hardware the ratchet stud should release easily from the counter sunk stop...

Page 94: ...can use a commer cial seam sealer available in canvas and trailer supply stores You may also apply paraffin wax to the top of the seams However as the awning weath ers these holes will normally seal...

Page 95: ...end all telescoping arms as far as possible to wipe off accumulated sand and dirt that can clog and scratch the protective aluminum finish No lubrication is required on those parts Girard Lateral Arm...

Page 96: ...ning is fitted with a wind sensor which is designed to retract auto matically in the event of high winds as long as it has 110 Volt power supply and wind has unrestricted access to wind sensor cup on...

Page 97: ...ion Continue lifting table until table stays are clear of retainers Pull outward and lower table down Use both seat cushions and one back cushion for a mattress Leave one back cushion in a vertical po...

Page 98: ...age compartment bays of your motorhome This will allow you to slide your pay load outward to gain easier access The motorhome must be level before opening There are two latch releases one that you nee...

Page 99: ...ses of road map laying around and time consuming route planning is a thing of the past Simply enter your destination prior to starting out and the visual and audio guidance will assist you This all ca...

Page 100: ...a safe stop point Attempting to operate the system while driving can distract your attention from the road and possibly cause an accident Remember it is more important to keep your eyes on the road an...

Page 101: ...the stereo will still play Push the mode switch once again and you will have VTR 2 Locate one of the seven discs for your area Using the remote control select enter You should see the main menu If yo...

Page 102: ...daily information Miles to Go displays the remainder of miles to the scheduled destination Time to Go displays the approximate time to the scheduled destination based upon miles to go and MPH Average...

Page 103: ...he motorhome s speedometer The video selector box is simplistic in operations The video selector box does require an 120 Volt AC power source to function When the power requirement is met the red LED...

Page 104: ...sh the VIDEO button Select one of three surround speaker buttons from remote and adjust volume as desired To Watch the Television Bedroom 1 See 1 Above 2 See 2 Above except use buttons under REMOTE TV...

Page 105: ...the center conductor A continuity tester is used to test for a suspected bad coax wire run Unscrew both ends of the sus pected bad coax run and use the continuity tester to check between the center c...

Page 106: ...E X E C U T I V E CHAPTER 4 WATER LP GAS SYSTEMS...

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Page 108: ...ter system consists of fresh water tank water pump pressure equalizer tank Manabloc Plumbing Manifold gravity fill connection water fil ters and a city fresh water connection Waste Water System The wa...

Page 109: ...fresh water system when it is not connected to city water The water pump is totally automatic and self priming operating on demand as water is used The pressure equalizer tank relieves the water pump...

Page 110: ...nections fuse or breaker main switch and ground connection Is the motor hot The thermal breaker may have triggered It will reset when cool Is the voltage present at the switch Bypass the pressure swit...

Page 111: ...hly The accumulator features 1 Smooth flow from the faucets 2 Reduced water pump cycling 3 A precharged air cushion 4 Elimination of pulsations and water hammer 5 Pressure of water at faucets The accu...

Page 112: ...e curbside of the motorhome When the water starts to come out the overflow pipe shut water supply off as soon as possible NOTE When connecting the motorhome to fresh water be sure to use a hose manufa...

Page 113: ...ery 15 gallons of tank capacity Example Add 2 2 3 gallons solution to a 40 gallon tank Add 4 2 3 gallons solution to a 70 gallon tank Add 6 2 3 gallons to 100 gallon tank This mixture puts a 50 ppm pa...

Page 114: ...ented so the tank is not pressurized Operation Turn the insta hot switch located in the galley to the ON position It will take 10 to 15 minutes for water to reach 190 F 88 C in temperature Steam or ho...

Page 115: ...e highest quality and performance standards This unit is virtually maintenance free with only a few replaceable parts The pump will easily dispense all types of liquid soaps or lotions The liner of th...

Page 116: ...year If the water pump runs when a faucet is not open check for a water leak Be sure the tank drain valves are closed If the system continues to leak take your motorhome to an authorized dealer for se...

Page 117: ...h faucet individually until a small amount of antifreeze is present 5 Close off the faucets 6 Open the shower faucets and toilet valves to allow a small amount of antifreeze to run into the holding ta...

Page 118: ...40 psi in the water lines and faucets 6 Open all faucets including the outside spigot one at a time while the air is on to clear water from the faucet supply lines Do not forget to drain your shower 7...

Page 119: ...ing types as they will damage the seals Clean out the system by flushing several gallons of fresh water through with one cup of dry laundry detergent Add odor control deodorant in the amount specified...

Page 120: ...tank additive The sewage tank stores toilet drain waste only Before using the toilet you need to treat the sewage holding tank with water that is mixed with an odor controlling chemical These chemical...

Page 121: ...Directory Rand McNally s Campground and Trailer Park Guide Good Sam Park Director Good Sam Club and other publications Some major oil com panies offer dump facilities at selected stations Plan ahead a...

Page 122: ...el The sound of water rushing through the hose is audible Flush the sewage tank Connect the water supply hose to the SEWAGE TANK FLUSH connection on the water connection panel This water supply hose s...

Page 123: ...LP Gas You can adjust to this by not running more than one component at a time such as turning off furnace while using the range If you are going to be in higher elevations or cold climates for a lon...

Page 124: ...the LP Gas tank This will prevent dangerous gas leakage that could result in an explosion and possible serious injury If you suspect a gas leak get the system inspected and repaired by a qualified ser...

Page 125: ...the pressure of gas so that it is safe to use with various appliances The regulator on the motorhome is a two stage regulator Simply put the first stage regulator reduces the full tank pressure down...

Page 126: ...CORRECTED Manually open the main shutoff valve located on the roadside of the LP tank Turn off the manual valve on the LP tank when the motorhome is between trips Hand tighten the manual valve Do not...

Page 127: ...etected include alcohol liquor deodorants colognes perfumes wine adhe sives lacquer kerosene gasoline glues most all cleaning agents and aerosol can propellant Most are lighter than air in their vapor...

Page 128: ...ource and repair the gas leak WARNING Test the operation of this detector after the motorhome has been in storage before each trip and at least once per week during use Press the Test Mute button when...

Page 129: ...Water LP Gas Systems EXECUTIVE 4 1 2 9 NOTES...

Page 130: ...E X E C U T I V E SECTION 5 ELECTRICAL SYSTEMS...

Page 131: ......

Page 132: ...the utility center One end of the cable master will be wired directly to the transfer switch Once you locate the power cord reel you will notice a power switch labeled IN and OUT This switch operates...

Page 133: ...Its first function is as an auxiliary 120 Volt AC power source that uses 12 Volt DC house battery power to invert to 120 Volts AC The second function of the inverter converter is to use 120 Volts AC...

Page 134: ...ct the supplied shore power cord to the shore service available When connecting to anything other than 50 amp shore service use caution not to overload the supplied shore service breaker Appliances an...

Page 135: ...hen the motorhome is parked position the dash air conditioner vent control in the OFF position to prevent outside air from entering the motorhome The engine exhaust contains carbon monoxide which is a...

Page 136: ...hree percent of the rated power each 1 000 feet 305M of increase in elevation above sea level It may be necessary to operate fewer appliances at the same time when the camping location is at a higher...

Page 137: ...ve house battery power The inverter is programmable with many features The RC7 remote control is used to change or add features and set variable parameters Inverter remote may also be used to start an...

Page 138: ...eatly It can take several hours or even days depending on the inverter set up parameters and actual state of charge of the batteries The inverter uses a three stage charging cycle The first stage is b...

Page 139: ...er is supplied to the sub panel This field is a general overview of system status This is the primary screen of the RC7 remote This field area includes Waiting for AC System inactive waiting for AC po...

Page 140: ...ass through relay This measures current consumption through the Hot 1 terminal Battery Temperature This monitors counts of the battery temperature sensor BTS Counts are measured impulses which the inv...

Page 141: ...Sense The inverter will search for an AC load Example While inverting AC loads of varyious amperages may be applied These loads may range from a few watts to several amps Search Sense is the cut in po...

Page 142: ...ass through AC current value approaches 30 amps Lowering shore power amps will limit the available AC current for the internal battery charger s use This is adjustable from 5 to 30 amps in 5 amp incre...

Page 143: ...ries All field reference points are house battery indications or conditions A wide field of parameters may be chosen for the generator start and stop points These points may be put in three categories...

Page 144: ...start disables the automatic start Generator Stop Selecting a state of charge generator stop point is affected by the Fuel Gauge Cutout voltage setting SOC stop points are between 90 99 percent or th...

Page 145: ...ain battery disconnects to the OFF position 4 Wait 30 seconds this allows time for capacitors to discharge 5 Switch house and chassis main battery disconnects to the ON position 6 Turn the main switch...

Page 146: ...ongs of an extension cord or appliance while plugging it in WARNING If a breaker or outlet trips continually DO NOT continue to reset breaker or outlet until the problem has been identified and correc...

Page 147: ...l This panel contains mostly engine system fuses and wiring such as headlights tail lights dashboard functions gauges etc The house battery s supplies 12 Volt DC power to the distribution panel locate...

Page 148: ...r panel furnace and water heater Should a fuse blow it will be evident by the broken metal strip located in the center of the fuse Replacement fuses should be of the same amperage If a higher rated fu...

Page 149: ...f Oh this will only take a few minutes only to find yourself working on it for a whole day and wishing you had not touched it The third item to consider is whether or not the current situation may be...

Page 150: ...lates and enter into the liquid solution with the distilled water The lowered acid to water ratio has a direct affect on the bat tery s ability to release the stored electrons power output and the len...

Page 151: ...ut of the battery cap Remember to use only distilled water to refill the battery A battery with a low elec trolyte level will boil the water out rapidly once the plates have been exposed to air This p...

Page 152: ...ure as the electrolyte solution Note the reading for that cell Complete the same test for the rest of the cells on that battery bank Chart readings are taken at 80 Fahrenheit Temperature affects the h...

Page 153: ...he battery s ability to accept a charge and the battery capacity is reduced Accelerated erosion of the lower portions of the plates occur from higher than normal acid content due to water loss Only th...

Page 154: ...les the plates and destroys the bat tery It is a fact that over 50 of battery failures are caused by overcharging Why does the voltage on a discharged battery measure the same as a fully charged batte...

Page 155: ...it longer to get there When the valve is opened the pump will sustain 12 PSI for a brief period but since the tank is no longer feeding the pump as fast as needed the pressure will eventually drop Th...

Page 156: ...usually associated with transmission memories alarm systems natural self discharge of batteries and other like items This means that the first 90 watt solar panel is only intended to cover these paras...

Page 157: ...it delivers all the available charging amperage until the batteries reach 14 2 Volts this stage is called bulk charging and then it begins to taper off amperage absorption stage until it is reduced t...

Page 158: ...high winds blow dust and debris around frequently take a look at your panels 1 Activate the light by moving the ON OFF switch to the ON position 2 The light is on an 18 retractable reel cord To opera...

Page 159: ...as follows 1 Brown 12 gauge taillights 2 White 12 gauge ground 3 Black 14 gauge right turn signal 4 Yellow 14 gauge left turn signal 5 Black w white stripe 14 gauge brake light When hooking up the to...

Page 160: ...el or an economic setting The following indicators are located under the face plate for the control panel the faceplate will need to be removed Test GFCI will be for periodic testing Lamp indicates st...

Page 161: ...engine OFF Retrurn switch to FRONT for normal operation Remember to return the switch to FRONT run after use If the motorhome will not start from the front you can always try to start it from the rear...

Page 162: ...5 Check Gauge Alerts the driver to a problem which can be seen on the dash gauges 6 ABS Indicates ABS possible fault in the ABS Brake system Also indicates faults codes for service technicians 7 Alt F...

Page 163: ...within the engine protection circuits Stop coach check all fluid levels 17 Maint Indicates out of range condition exists within the engine protection circuits Stop coach check all fluid levels 18 Warn...

Page 164: ...ndition in the chassis battery The normal voltage with the ignition switch ON and the engine OFF varies between 12 0 and 13 Volts With the engine operating and not a heavy load the battery charging vo...

Page 165: ...affect fuel mileage figures Diesel Generators and Aqua Hot will not operate below 1 4 tank to insure there is enough fuel to run main engine 7 Speedometer Indicates the speed of the motorhome The gua...

Page 166: ...inside the entry door to the right next to the passenger seat The second switch is located on the left portion of the dash panel marked Step in out 2 Block Heat The length of time that the block heat...

Page 167: ...he rear of the coach through the 12 gauge orange wire to the 1 000 amp solenoid You should hear a loud clicking noise as the solenoid is being activated If the boost solenoid is inactive locate the mo...

Page 168: ...bles the dash radio circuits 7 Daytime Headlight System CSA Standard Al 1A is a reduced intensity low beam system which operates low beam headlights at 80 of their normal operating voltage to prolong...

Page 169: ...tor keypad The up and down arrow button will need to be pressed simutaenously when the motorhome is at a rest position This activates the diagnostic circuitry of the transmission Exiting the diagnosti...

Page 170: ...f the diesel heater 6 Tag Axle Switch raises and lowers tag axle When headlight switch is off switch light is not illuminated In certain situations tag axle may require to be in up position Under five...

Page 171: ...orhome 8 Drvr Shade Operates the power sun visor located drivers side 9 Pass Shade Operates the power sun visor located passengers side 10 Pedal In Out After sitting in the drivers seat and making adj...

Page 172: ...N position unless continuous fogging conditions occur Your outside mirrors have been placed so they can be easily adjusted with an Allen wrench After taking delivery of your new motorhome it will be n...

Page 173: ...ch panel computer controlled four point air lev eling system is optional on all models of the Executive The keypad will control the operation of the air leveling system Models which are equipped with...

Page 174: ...them to go on while the switch is pressed Marker Lamp Flash If the marker lamps are turned on pressing the switch will cause them to go off while the switch is pressed If marker lamps are off pressin...

Page 175: ...time between the last two operations of the switch Additional switch operations will shorten the cycle Activation of any wiper mode cancels the variable mode The effect for the driver is thus In ligh...

Page 176: ...when the ignition is on Pulling the lever down will activate the left turn indicator circuits when the ignition is on Pulling the lever up will select high low beam circuits when the head lights are...

Page 177: ...Electrical Systems 5 1 7 7 EXECUTIVE N NO OT TE ES S...

Page 178: ...E X E C U T I V E SECTION 6 UNIT CARE MAINTENANCE...

Page 179: ......

Page 180: ...rly cared for Periodic cleaning will help preserve the paint finish The motorhome is painted with a base coat clear coat system The clear coat is a polyurethane based material which brings out the shi...

Page 181: ...nged Many types of protective barriers are available today that may be applied to the clear coat Glazes Waxes Polishes Rubbing Compounds or combinations thereof NOTE When selecting a product for use f...

Page 182: ...is washed Use only automotive approved non abra sive cleaners and polishes on exterior bright work Aluminum wheels should be cleaned regularly with a non abrasive cleaner recommended for aluminum whee...

Page 183: ...s vents and skylights any roof mounted antennas ladder roof mounts with the exception of the roof air condition ers Sealant should be applied only where the equipment bases meet the roof Clean old sea...

Page 184: ...corners of the slide out room Cut away old lifting tape Surface should be clean and dry before a new application is made This may be done in sections as needed Care and Maintenance of the Force Shield...

Page 185: ...ght brushing are recommended to remove dust and grime Clean spots using a mild water free solvent or dry cleaning product Clean only in a well ventilated area and avoid any product containing carbon t...

Page 186: ...cotchbrite Pad Disinfecting Occasionally wipe surface with diluted household bleach one part water and one part bleach Cleaning Solid Surfaces Sink Occasionally clean by using Soft Scrub Liquid Cleans...

Page 187: ...itions in which the vinyl is subjected The procedures used for cleaning are dependent upon the end use circumstances Normal Cleaning Most common stains can be cleaned using warm soapy water and clear...

Page 188: ...h rubbing alcohol in a well ventilated area to remove much of the stain Oil Base Paint Use turpentine in a well ventilated area to remove any fresh paint Dried paint must be moistened using a semi sol...

Page 189: ...cloth Do not use hot water or soap suds as this will set the stain Time is very important when removing substances that are solvent based or con tain color Fidelity and Jolie brands do not use abrasi...

Page 190: ...warm water Sponge it on Rinse well and dry with a soft cloth Special cleaning problems To remove ball point pen blood lipstick etc use a sponge or soft bristle brush and Formula 409 Fantastic or a sim...

Page 191: ...it produces steam Do not heat the motorhome interior with the range or oven Heating with the range or oven increases the risk of toxic fumes and allows oxygen depletion Also open flames add moisture t...

Page 192: ...in there may be color loss The carpet has been permanently dyed or the carpet yarns have been permanently damaged While the recommended cleaning agents have proven to be effective some stains may beco...

Page 193: ...s With the exception of terracotta which may be oiled or waxed you won t need to polish or buff the tiles to maintain their finish Cleaning Shower Showers are susceptible to hot water and soap build u...

Page 194: ...xic To help prevent overall soiling frequent vacuuming or light brushing to remove dust and grime is recommended S W Clean this fabric with the foam only of a water based cleaning agent or with a pure...

Page 195: ...ndshield Sofa Painted Pillow 2 BR Pillow 1 BR Pillow 2 Headboard BR Valance Legs LR Valance LR Slide BR Slide 20121 33 Pebble 67777 322 Cypress Stone Jingo 12 Kyoto 12 Microsan Coconut 7 Monroe Putty...

Page 196: ...ester 44 Rayon Dry Clean Only Dry Clean Only S S Dry Clean Only S S S S Bedspread BR Valance Swag Windshield Privacy Drape BR Pillow 1 Sofa Painted Pillow 2 LR Valance LR Slide BR Slide BR Pillow 1 2...

Page 197: ...assador M 28 Aqua Grey Vinyl Pilot Co Pilot Seat Welt Brunswick Pearl Vinyl Pilot Seat Recliner Bruns RVAA Oyster CAJ 7963 All Leather Bruns RVAA Oyster CAJ 7963 All Leather Bruns RVAA Oyster CAJ 7963...

Page 198: ...e while the air is on to clear the water from the faucet supply lines Also do not forget to drain your shower 7 While the air is on hold the spray nozzle located right next to the toilet open until th...

Page 199: ...ive antifreeze if ingested can cause blindness deafness or death It is recommended that this procedure be done by a qualified RV service technician familiar with motorhomes such as your authorized sel...

Page 200: ...en putting the antifreeze into the water system of your motorhome set the washer to a warm warm fill setting and allow the water to flow into the washer until the antifreeze is detected Slowly advance...

Page 201: ...extensive freeze damage or other serious deterioration has occurred consult your dealer or an authorized service cen ter for advice Thoroughly inspect the outside of motorhome Look for animal nests i...

Page 202: ...liances and air conditioners Inspect the LP Gas system and check for leaks If the LP tank shows signs of rust or corrosion have it inspected by a qualified LP technician Operate each LP Gas appliance...

Page 203: ...Unit Care Maintenance EXECUTIVE 6 2 0 3 NOTES...

Page 204: ...E X E C U T I V E SECTION 7 CHASSIS INFORMATION...

Page 205: ......

Page 206: ...ctural integrity and more uniform stress distribution Incorporated in the Roadmaster chassis is the exclusive air glide suspension system using eight outboard mounted air bags and shock absorbers Tag...

Page 207: ...stalled for safety In the event of an air system problem the reserve air capacity will allow the operator to bring the motorhome to stop safely The air system is monitored by a low pressure air switch...

Page 208: ...ve the coalescing filter The air storage tanks are equipped with a pop valve and manual drain valves The front air tank is divided in two halves wet side and a dry side The compressed air enters the w...

Page 209: ...ing system on the motorhome is equipped with safety features unlike that of automotive hydraulic braking systems For example should a low air condition arise while the vehicle is under operation warni...

Page 210: ...ft cap first apply grease to the caliper fitting then apply grease to the camshaft fitting 3 Apply grease through the grease fitting in the caliper until grease flows out of the seal at the camshaft c...

Page 211: ...e skidding tire to regain traction Skidding tires have less tractive efficiency It is possible under certain conditions to have the wheel s skid with a normal functioning ABS sys tem The ABS itself do...

Page 212: ...st the automatic slack adjuster This rotates the S cam applying the brake shoes against the drum With the air system charged above 35 psi this is approximately the point at which the park brake will r...

Page 213: ...perations as well as limited performance are mechanical symptoms You should refer these problems to your dealer for diag nosis Pac Brake exhaust retard is such an auxiliary braking device Attached dir...

Page 214: ...control ON OFF and SET RESUME switches if the Engine Brakes in Cruise Control feature is turned OFF 2 Service brake air pressure switch if pedal activated engine braking is enabled The two position se...

Page 215: ...red as a permanent part of bead plate assembly for maximum strength and durability Used to attach spring to vehicle s suspension 2 BEAD PLATE Crimped onto bellows at factory for a durable design and m...

Page 216: ...d be maintained within 1 4 This dimension can be checked with vehicle loaded or empty Leveling valves or height control valves play a large part in ensuring that total air spring system works as requi...

Page 217: ...suspension ride height Improper driveline angle can damage suspension or shorten life of universal joints Shock absorbers and air springs are in travel centers at proper ride height To adjust suspensi...

Page 218: ...engine speed on a diesel engine is con trolled by an engine speed governor set by the engine manufacturer WARNING Do not operate a diesel engine where there are or can be combustible vapors Vapors ca...

Page 219: ...ricating oils meeting API CG 4 specifica tions may be used at a reduced drain interval Monaco Coach Corporation uses Pennzoil 15W 40 heavy duty engine lubricating oil that meets Cummins specifi cation...

Page 220: ...el injector Fuel additives for lubricity are not recom mended There are numerous diesel fuel additives to help remove mois ture from fuel prevent microbe growth and to prevent freeze up dur ing cold w...

Page 221: ...Customer Assistance Center Operation Restart After Running Out Of Fuel Turn the ignition switch to the ON position The green power light on the control panel should illuminate Remove the cap from the...

Page 222: ...r and o rings Clean the pre filter in a solvent bath or with compressed air as neces sary Remember to wear safety goggles Inspect the O rings for cuts or damage Replace if needed otherwise lube with m...

Page 223: ...gauge is reading about 1 8 tank This turns on the alarm light on the dash It is not adjustable ADJUSTMENTS The Centroid sender has 2 adjustments Empty Adjusts for length of sender It has been set at t...

Page 224: ...entage of good clean quality water The antifreeze of coolant must meet ethylene glycol or propylene glycol recommendations A good clean quality water in a 50 50 ratio 40 to 60 percent working range mi...

Page 225: ...s with the ISM 6 Freeze point should be measured every 15 000 mile 6 months Fully formulated products contain SCA and are required to pro tect the cooling system from fouling solder blooming and gener...

Page 226: ...not regis ter and the check engine lamp does not extinguish shut off the engine immediately to avoid damage Confirm correct oil level in the pan or contact a qualified service technician Allow the eng...

Page 227: ...in 2 to 3 hours prior to start ing The engine block heater is rated at 1500 watts 110 volts AC and requires the motorhome be plugged into shore power or have the generator running It is not necessary...

Page 228: ...ine throttle position sensor three speed sensors remote shift selector keypad and the control module The ECU will process information received from the throttle position sensor speed sensor pressure s...

Page 229: ...button will enable secondary shift point to be selected This is commonly referred to as Economy It is further used by the service tech nician to access diagnostic codes when troubleshooting The diagn...

Page 230: ...en transmission shifting is restricted or during any critical transmission malfunction Diagnostic Codes The diagnostic codes are numerical representations of malfunctions in the transmission operation...

Page 231: ...ant that the proper fluid level be maintained at all times If the fluid level is too low the converter and clutches do not receive an adequate sup ply of fluid If the fluid level is too high the fluid...

Page 232: ...e fluid level compensates for trans mission fluid temperature between 60 C 104 C 140 F 220 F Any temperature below 60 C 140 F or above 104 C 220 F will result in an Invalid for Display condition Any f...

Page 233: ...200 F 71 93 C CAUTION Low or high fluid level can cause overheating and irregular shift patterns These conditions can damage the transmission if not correct ed Hot Check Because the fluid level rises...

Page 234: ...t patch with the road thus reducing the traction braking capacity and handling of the motorhome A tire that is over inflated for the load will also contribute to a harsh ride uneven tire wear and will...

Page 235: ...a clear indication of exactly how the weight of your RV is distributed The Tire Industry Safety Council provides instructions on how to weigh your motorhome by wheel position These instruc tions and d...

Page 236: ...do allow for a slight increase in air pressure and make sure they are within a couple of pounds of each other on the same axle Never let air out of a hot tire To maintain the inflation pressure in you...

Page 237: ...cceleration Steering lead torque steer Reduced handling The useful tire life of your tire is achieved by the uniform wear for all tires This can be increased with tire rotation The first tire rotation...

Page 238: ...ured at the vertical centerline of the tires Toe in occurs when the tire front distance is less than the tire rear distance Toe out occurs when the tire front distance is greater than the tire rear di...

Page 239: ...air pressure loss you might eventually spot this visually if it is a front tire or an outside rear dual However if it is an inside dual the chances of spotting it without an air pressure check are ver...

Page 240: ...tigue of the sidewall Your RV is designed for recreation not long term storage However unless you are a full timer you have no other choice Rubber tires age faster when not being used A cool dry seale...

Page 241: ...ld be saved for warranty Front Wheels Slide the front wheel over the studs being careful not to damage stud threads Snug the nuts in sequence do not tighten them fully until all have been seated Tight...

Page 242: ...ve some stubborn road films When the tires are removed the entire wheel must be cleaned and inspected With a wire brush or sandpaper remove dirt corrosion or any foreign materials from the tire side o...

Page 243: ...ny component of the hydraulics has been removed or repaired Fully extend and retract each jack twice The remote rocker switches will operate with a minimum of 7 5 vdc Optimum requirements for operatin...

Page 244: ...el for the pump motor The Bong alarm may momentarily activate when driving over rough roads or negotiating curves and corners Usually this indicates low fluid level NOTE Air will automatically dump fr...

Page 245: ...equired under one of the jack pads This can be attained by moving motorhome to another location or getting additional height by placing a 2x8 block under one of the jack pads If you block under a jack...

Page 246: ...ition of the retract valve NOTE Do not move the motorhome until the jacks are fully retracted CAUTION The motorhome will raise or lower as the bypass valves are opened Do not crawl under the motorhome...

Page 247: ...me AIR indicator light will start flashing and air leveling will begin When all four yellow LEVEL SENSING lights are out leveling is complete AIR indicator light will stop flashing and turn steady red...

Page 248: ...F Turn air leveling system OFF Start engine and allow air pressure to build to recommended pressure for travel Push system OFF button and allow motorhome to return to travel position All red indicator...

Page 249: ...to the rear mac valve for the tag axle located on the roadside rear Once the rear mac valve has been activated the air pressure will go through the orange air line to both tag axle brake chambers to l...

Page 250: ...erature must never exceed 250 F 121 C The recommended oil change interval is based on the operating condi tions speeds and loads Limited service applications may allow the recom mended interval to be...

Page 251: ...leaned as soon as possible as this may be an early warning sign of potential trouble The hydraulic cooling fans and the power steering are operated by the hydraulic pump The hydraulic fluid reser voir...

Page 252: ...erential gauge will move to the right into the red when the filter becomes clogged and needs to be replaced The air filter minder is a precision airflow restriction gauge designed to take the guesswor...

Page 253: ...features an integral regulator and rectifier for compact installations While driv ing if you notice that your tachometer is not operating you may want to have your alternator checked The tachometer is...

Page 254: ...nterior water lines fixtures water storage tank and pumps are normally pro tected from moderate freezing temperatures as long as the Aqua Hot operates Exposed drains may freeze quickly If you are in d...

Page 255: ...droom floor and cargo bays Insulation should be added around the entry step well Adding extra batteries and solar panel resulting from the increase draw of heating coils Spray foam offers a small insu...

Page 256: ...One post low oil pressure warning buzzer and check gauges will illuminate I S M 500 engines the sending unit is located on the roadside near the oil filter Water Temperature High Water Temp Dual Post...

Page 257: ...Chassis Information EXECUTIVE 7 2 5 7 Engine Diagnostic Bracket DIAGNOSTIC PLUG LOCATIONS Eaton Cummins and Allison diagnostic plugs are located under the left side of the dash...

Page 258: ...seals loosen the bearing cap bolts and regrease until all four caps purge If the new grease still does not purge replace the universal joint Greasing the Driveline Slip Yoke and Splines 1 Check the d...

Page 259: ...0 orAnnually CL 6 Drive Shaft Slip Joint 1 Fitting 10 000 orAnnually CL 7 Wheel Bearings Repack 30 000 orAnnually HT 8 Brake Cam Shaft OneFittingEachWheel 30 000 orAnnually CL 9 BrakeAdjuster OneFitti...

Page 260: ...c HT High temperature bearing grease CL Chassis lubricant should be a high quality noncorrosive multipurpose lithium soap pressure gun lubricant that is water resistant and designed to withstand extre...

Page 261: ...110 2630 760 H 132 69 75 6610 110 3000 850 6005 110 2725 800 H 115 52 75 Single S Dual D LBS PSI KG KPA LBS PSI KG KPA LOAD RANGE SPEED RATING MPH LB KG TIRE WEIGHT G159A Imported Tire All data is tes...

Page 262: ...el 144 4 144 4 144 4 150 Water Heater 10 10 10 10 Grey Holding Tank 63 63 63 63 Black Holding Tank 45 45 45 45 Fresh Water Tank 100 100 100 100 LP Gas Tank 55 55 55 55 Roadmaster Roadmaster Chassis Ch...

Page 263: ...Chassis Information EXECUTIVE 7 2 6 3 Date Mileage Dealer Address Service Remarks CHASSIS INFORMATION CHASSIS INFORMATION...

Page 264: ...Chassis Information EXECUTIVE 7 2 6 4 NOTES...

Page 265: ...Bed Conversion Dinette Chairs Securing for Travel Index EXECUTIVE 7 2 6 5 Door Sliding Drive Axle Lubricant Driveline Driving Safety E Egress Exit Window Electrical Systems 120 240 AC Emergency Proced...

Page 266: ...id Sofa Bed Conversion Solar Panel System 90 Watt Optional Steering Column Smart Wheel Stepwell Cover Storage Underbed Engine Access Super Slide Optional Suspension Air Ride T Tag Axle Taking Delivery...

Page 267: ...ich faces the curb when it is parked Often called the door side Current Alternating AC A current that varies periodically in magnitude and direction A battery does not deliver alternating current Also...

Page 268: ...lectrical resistances Ohm s Law Express the relationship between volt E amperes I in an electrical circuit with resist ance R It can be expressed as follows E IR If any two of the three values are kno...

Page 269: ...Chassis Information EXECUTIVE 7 2 6 9 NOTES...

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