MOBA Pave-TM User Manual Download Page 18 | Manualshive

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MOBA Pave-TM User Manual Download Page 18

18

Structure and function

5 Structure and function

The MOBA Pave-TM layer thickness measurement system can be integrated into
standard, mobile road pavers.

Fig.5-1: Installation example (scheme)

1

Graphic display / control panel

2

Ultrasonic sensor Sonic-Ski plus (incl. holder)

3

Ultrasonic sensor Sonic-Ski plus (incl. holder)

4

Wire rope sensor

5

“Pave-TM” control box

6

IR temperature sensor

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Summary of Contents for Pave-TM

Page 1: ...USER MANUAL MOBA Pave TM Automatic system for continuous layer thickness measurements Related documents Specification 04 26 10020 A01 CE declaration of conformity ENGLISH...

Page 2: ...ed for possible defects and their effects Information about the layout arrangement and possibly existing errors should be addressed to your dealer We will of course take up and implement any sensible...

Page 3: ...use of the machine 10 2 1 Improper use 10 2 2 Operating limits 11 2 3 Changes and modifications to the product system 11 3 Security 12 3 1 Contents of the operating manual 12 3 2 Responsibility of th...

Page 4: ...8 1 1 Mounting display 28 8 1 2 Mounting of ultrasonic sensors MOBA Sonic Ski Plus 29 8 1 3 Mounting of the Pave TM control box 34 8 1 4 Mounting the MTSC 202 signal converter 35 8 1 5 Mounting the M...

Page 5: ...d resetting the area calculation 58 10 3 Resetting the distance 59 11 Factory settings Marker reset 60 12 Service and maintenance 62 12 1 Cleaning 62 12 2 Maintenance 63 12 3 Repair 63 13 Malfunctions...

Page 6: ...l is correct and up to date To maintain our technological advantage it may however be necessary to make changes to the product and its operation without prior notice that may in some cases differ from...

Page 7: ...e safety notices SIGNAL WORD Type and source of the danger Possible consequence s if disregarded Preventive measures Pictogram Signal word Meaning Consequences if disregarded EXAMPLES General danger S...

Page 8: ...ng from use 1 5 Guarantee provisions This operating manual contains no guarantees The guarantee provisions are part of the MOBA MOBILE AUTOMATION AG MOBA Terms and Conditions of Sale and Delivery 1 6...

Page 9: ...l as contaminate the environment Protect the product from access by unauthorised persons at all times The products are protected for transport ex works by special packaging This packaging consists of...

Page 10: ...use the product as intended 2 1 Improper use Unintended use Operating the buttons with tools or other means Exceeding the limit values specified in the data sheet Using the product without instructio...

Page 11: ...ments Local safety authorities and safety management personnel are to be contacted by the system owner before working in hazardous environments near electrical systems or in similar situations 2 3 Cha...

Page 12: ...of the product must be adhered to Applicable in particular are The system owner must inform him herself of the applicable occupational safety regulations and by means of a risk assessment identify add...

Page 13: ...rsonnel Persons who are familiar with the installation commissioning and operation of the product and who are appropriately qualified to perform their work Through their technical education knowledge...

Page 14: ...the working range of the machine or result in material damage Make certain that the machine is only operated controlled and monitored by a qualified and experienced operator The operator must be able...

Page 15: ...s etc and fire extinguishers accessible at all times Familiarise personnel with accident reporting first aid and rescue equipment Keep access routes for emergency vehicles free In the event of an emer...

Page 16: ...ucts with obvious signs of damage NOTE Important note regarding proper function Report every defect as soon as it is identified Claims for damages can only be invoked within the applicable claim perio...

Page 17: ...oisture Use the original packaging for this purpose if possible Avoid large temperature fluctuations during storage The formation of condensation can impair the function During storage observe the tem...

Page 18: ...ement system can be integrated into standard mobile road pavers Fig 5 1 Installation example scheme 1 Graphic display control panel 2 Ultrasonic sensor Sonic Ski plus incl holder 3 Ultrasonic sensor S...

Page 19: ...s the subgrade for the layer thickness calculation distance measurement Fig 5 4 Wire rope sensor The screed width can be measured dynamically with the help of wire rope sensors Fig 5 5 Control box The...

Page 20: ...20 Structure and function Fig 5 6 IR temperature sensor The temperature sensor selectively measures the temperature of the material at any given point...

Page 21: ...l Fig 6 1 Control panel 1 Graphic display colour graphics 2 Handwheel 3 Function buttons membrane keyboard Entering data or navigating can be done via the function buttons or the handwheel 6 2 Graphic...

Page 22: ...4 LED indicators Fig 6 4 Function of handwheel Status indicator LED 1 3 LED 1 LED 1 flashes if one or several markers are in a non defined range Should this be the case the markers must be reset see...

Page 23: ...and the LED switched on and off Fig 6 5 Display brightness 1 Press the Settings 1 button and keep it pressed Fig 6 6 LCD LED task bar 2 Adjust the display brightness by pressing the Brightness 2 butto...

Page 24: ...er thickness In the Layer thickness menu the calculated layer thickness and the currently selected filter are displayed Fig 7 1 Layer thickness menu No filter active Distance filter active Dead band f...

Page 25: ...menu the currently measured selective individual temperature is displayed graphically and numerically Fig 7 2 Temperature menu 7 3 Distance In the Distance menu two independent resettable distances ar...

Page 26: ...e distance and the calculated area A Fig 7 4 Area calculation menu 7 5 Overview menu NOTE Calling up the overview menu The overview menu can only be accessed if it has been activated The overview menu...

Page 27: ...always perform a visual inspection of the system Check the components for damage and the connections for secure seating Do not use any products with obvious signs of damage CAUTION Risk of injury from...

Page 28: ...escribed in this manual NOTE Important note regarding proper function When installing and connecting the system components make absolutely certain that the connections are accessible and that the leng...

Page 29: ...using a RAM Mount holder with magnetic attachments 8 1 2 Mounting of ultrasonic sensors MOBA Sonic Ski Plus In order to carry out correct layer thickness measurements two sensors must be mounted on ea...

Page 30: ...30 Mounting Fig 8 3 Installation example scheme 1 Ultrasonic sensor with holder on the tow arm left right 2 Ultrasonic sensor with holder on the screed left right Moving direction...

Page 31: ...irection A Distance of the front sensor to the screed rear edge min 50 cm B Distance of the rear sensor to the screed rear edge min 50 cm The ultrasonic sensors should be attached with as little dista...

Page 32: ...unt the holder 6 at the mounting position provided on the paver 2 Loosen the star knob screws 7 3 Insert the sensor 5 into the holding fixture in the installation position provided laterally to the di...

Page 33: ...position provided on the tow arm 6 Push the holder onto the mounting flange and tighten the clamp lever 9 7 Loosen the star knob screws 11 8 Insert the sensor 10 into the holding fixture in the insta...

Page 34: ...sal support rail on the rear side In this way it can be installed on all conventional machine types An example of mounting with the dedicated dovetail holder is described below Alternatively mounting...

Page 35: ...e machine that offers as much protection as possible Mounting with magnetic feet Fig 8 9 Mounting the magnetic feet 1 Connect the signal converter 1 the spacer sleeves 2 and the magnetic feet 3 with s...

Page 36: ...fastening screws Fig 8 11 Screwing on signal converter 3 Prepare the necessary fixing holes at the mounting position 9 4 Screw on the signal converter 7 with the self locking M4x12 screws 8 at the mou...

Page 37: ...fers as much protection as possible NOTE Positioning of the sensor The MTSC 201 must be connected directly to the IR temperature sensor The connection cable must not be extended Mounting with magnetic...

Page 38: ...r 5 at the mounting position provided 6 Mounting with fastening screws Fig 8 14 Screwing on signal converter 3 Prepare the necessary fixing holes at the mounting position 9 4 Screw on the signal conve...

Page 39: ...achine that offers as much protection as possible Mounting with magnetic feet Fig 8 15 Mounting the magnetic feet 1 Connect the signal converter 1 the spacer sleeves 2 and the magnetic feet 3 with sel...

Page 40: ...fastening screws Fig 8 17 Screwing on signal converter 3 Prepare the necessary fixing holes at the mounting position 9 4 Screw on the signal converter 7 with the self locking M4x12 screws 8 at the mou...

Page 41: ...paver auger The infrared surface measurement works the most effectively when measuring is done where material is constantly moving NOTE Positioning of the sensor The IR temperature sensor must be dir...

Page 42: ...42 Mounting Fig 8 20 Mounting the temperature sensor Fig 8 21 Mounting the temperature sensor 2 Depending on the selected position mount the holder with the fastening screws 4 onto the paver 5...

Page 43: ...measured dynamically with the help of wire rope sensors They should be installed protected against heat and moisture The central body of the wire rope sensor must be mounted on the static side of the...

Page 44: ...onsible for these systems prior to performing the work and follow their instructions CAUTION Risk of injury from improperly laid lines During mounting and installation there is a risk of injury from i...

Page 45: ...iew A Pave TM control box B HMImc GDC 320 C Sonic Ski Plus SKIS 1500 D MTSC 201 temperature E Wire rope sensor F Connection box rear Pave TM sensors G IR temperature sensor H GPS smart antenna I Conne...

Page 46: ...n for front ultrasonic sensors Length 6m extended 3 04 02 02620 coil cable CAN 6m CAN connection for rear ultrasonic sensors Length 6m extended 4 04 02 035XX 1 cable M12 CAN Length 3m to 15m 5 05 02 0...

Page 47: ...rect connections could lead to malfunctions or considerable damage to property Before switching on always perform a visual inspection of the system Check the components for damage and the connections...

Page 48: ...ct distances of the sensor centres to the screed rear edge is essential for calculating the layer thickness precisely NOTE Important note regarding proper function Displaying the current distance valu...

Page 49: ...g notices Sensor not connected Sensor out of operating range Fig 9 4 System settings Layer thickness measurement menu 1 Select the appropriate menu item by turning the handwheel 2 and set the value fo...

Page 50: ...ctive for this setting It is NOT recommended to adopt this setting it is only used for test purposes DEAD BAND The dead band filter is the recommended filter type if a displacement signal from the pav...

Page 51: ...the handwheel 3 and set the value 5 Press the handwheel 3 and confirm the value 6 Leave the menu by pressing the Back button 4 9 5 Temperature measurement settings Fig 9 8 System settings Temperature...

Page 52: ...lue 4 Leave the menu by pressing the Back button 3 The temperature filter is a maximum value filter An increasing temperature is displayed immediately If the temperature falls the recently measured ma...

Page 53: ...executing the required system settings Fig 9 11 Area calculation system settings 1 Open Area calculation settings submenu by pressing the Settings 1 button Fig 9 12 Area calculation settings submenu A...

Page 54: ...elements menu item D E to be set by turning pressing the handwheel 2 Fig 9 14 Setting the attachment elements Adjusting the width is generally done in 0 1 steps Upon activating the Addition factor 10...

Page 55: ...ngs 5 button The Settings function will only appear if one of the menu items Basic screed width or Attachments is selected Fig 9 16 Selecting wire rope sensor 9 Select the installed wire rope sensor t...

Page 56: ...ts for damage and the connections for secure seating Do not use any products with obvious signs of damage 10 1 System alignment CAUTION System alignment before every filling in of material The system...

Page 57: ...on as the screed has floated up the layer thickness must be measured manually Fig 10 3 Aligning the system 1 Turn or press the handwheel 2 in the Layer thickness menu 2 An input field 1 will appear on...

Page 58: ...atically adopted for the left and right system sides Fig 10 4 Resetting the area calculation 1 Turn or press the handwheel 2 in the Area calculation menu 2 An input field 1 will appear on the right si...

Page 59: ...ting distance B only affects the system side operated in each case Fig 10 5 Resetting the distance 1 Turn or press the handwheel 2 in the Distance menu Alternatively the Distance button 3 can also be...

Page 60: ...t the saved data and settings from both system sides are irretrievably deleted Fig 11 1 Calling up the Marker reset menu 1 Keep the centre button 1 pressed for several seconds After about 10 seconds t...

Page 61: ...set 61 Green Marker at factory setting Yellow Marker not at factory setting Red Marker defective Fig 11 3 Execute Reset 2 To reset parameters press the RESET button 2 3 After reset leave the menu by p...

Page 62: ...lified for the tasks described in the respective chapters of this operating manual The product was developed for high operating safety Only minimal effort is required for upkeep of the product All ele...

Page 63: ...aning agents Risk of scratching sensitive surfaces Do not use any products with obvious signs of damage 12 2 Maintenance The device should be inspected for correct function at regular intervals 12 3 R...

Page 64: ...al operating mode if possible WARNING Danger from inadequate qualification Improper use of the product can result in serious personal injuries and material damage Only permit work with the product to...

Page 65: ...an error this is displayed by a dotted line Fig 13 2 Sensor out of operating range As soon as a sensor is outside its operating range the OUT notice will appear in the display Fig 13 3 Invalid value I...

Page 66: ...66 Terminal protocol 14 Terminal protocol Fig 14 1 Terminal protocol example 1...

Page 67: ...Terminal protocol 67 Fig 14 2 Terminal protocol example 2...

Page 68: ...68 Terminal protocol Fig 14 3 Terminal protocol example 3...

Page 69: ...nd on the front page of this manual 15 1 GDC 320 control panel Operating voltage 8V 32V DC Power consumption Max 2 8 W Working temperature range 30 C 75 C Storage temperature range 40 C 80 C Protectio...

Page 70: ...70 Technical data Assignment of device socket PIN 1 n c 2 operating voltage out 3 GND out 4 CAN1 5 CAN1...

Page 71: ...Notes 71 16 Notes...

Page 72: ...0761 Fax 39 045 630 1342 E mail mobaitalia moba it MOBA Mobile Automation Ltd 10a 10b Pegasus Way Haddenham Business Park Haddenham Buckinghamshire HP17 8LJ Great Britain Phone 44 184 429 3220 E mail...

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