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Mitsubishi Electric MELSEC iQ-RX40NC6B, Application User'S Manual

The Mitsubishi Electric MELSEC iQ-RX40NC6B offers exceptional performance for industrial applications. Access the comprehensive Application User's Manual, encompassing detailed instructions and key information, available for free download from our website. Equip yourself with this essential manual for efficient usage and optimization of this cutting-edge product.

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15

CONTEN

TS

CHAPTER 10  FUNCTIONS

149

10.1

SIL2 Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

10.2

Safety Input Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Input double wiring function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Input response time setting function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Input HOLD function  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
External input monitor function  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

10.3

Safety Output Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Output double wiring function  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Output HOLD function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

10.4

Input Diagnostic Function  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Double input discrepancy detection function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Input dark test function  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

10.5

Output Diagnostic Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

Output dark test function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Output read-back function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

10.6

Protection Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

10.7

Common Functions of the I/O Module with Diagnostic Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

LED indication setting on error condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

10.8

Error History Function  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

10.9

Event History Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

CHAPTER 11  PARAMETER SETTINGS

185

11.1

 Basic Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

11.2

Application Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

11.3

Refresh Settings  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

CHAPTER 12  MAINTENANCE AND INSPECTION

188

CHAPTER 13  TROUBLESHOOTING

190

13.1

Troubleshooting with the LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

13.2

Checking the Module Status  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

13.3

Troubleshooting by Symptom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

When the I/O module with diagnostic functions does not start up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
When the RUN LED is off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
When the ERR LED is flashing or turns on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
When the S MODE LED is flashing or off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
When the ALM LED is flashing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
When an I/O LED does not change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
When a module parameter error is displayed in the "Module Diagnostics" window . . . . . . . . . . . . . . . . . . . . . 195
When the ON/OFF state of an external input cannot be read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
When the ON/OFF state of an external output cannot be changed  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
When an external output ON signal intermittently turns off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
When a load momentarily turns on before establishment of the safety connection  . . . . . . . . . . . . . . . . . . . . . 197

13.4

Troubleshooting While Proceeding Procedures Before Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

When the module parameter write to the remote head module fails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Troubleshooting on the "Safety Communication Setting" window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Troubleshooting on the "Safety Module Operation" window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

13.5

List of Error Codes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Summary of Contents for MELSEC iQ-RX40NC6B

Page 1: ...MELSEC iQ R I O Module With Diagnostic Functions User s Manual Application RX40NC6B RY40PT5B ...

Page 2: ......

Page 3: ...he safety precautions are classified into two levels WARNING and CAUTION Under some circumstances failure to observe the precautions given under CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference WARNING I...

Page 4: ...ff first and then the programmable controller If the programmable controller is turned off first an accident may occur due to an incorrect output or malfunction For the operating status of each station after a communication failure refer to manuals for the network used For the manuals please consult your local Mitsubishi representative Incorrect output or malfunction due to a communication failure...

Page 5: ...able controller it turns off outputs Configure an external circuit to ensure that the power source of a hazard is shut off by turning off the outputs Failure to do so may result in an accident When a load current exceeding the rated current or an overcurrent caused by a load short circuit flows the output module with diagnostic functions detects an error and turns off all outputs Note that if the ...

Page 6: ...s and or program size Design circuits so that the entire system will always operate safely regardless of the time Do not power off the programmable controller or reset the CPU module while the settings are being written Doing so will make the data in the flash ROM and SD memory card undefined The values need to be set in the buffer memory and written to the flash ROM and SD memory card again Doing...

Page 7: ...cave part s located at the bottom onto the guide s of the base unit push in the module and fix it with screw s Incorrect interconnection may cause malfunction failure or drop of the module When using the programmable controller in an environment of frequent vibrations fix the module with a screw Tighten the screws within the specified torque range Undertightening can cause drop of the component or...

Page 8: ... so may result in electric shock or cause the module to fail or malfunction After installation and wiring attach a blank cover module RG60 to each empty slot and an included extension connector protective cover to the unused extension cable connector before powering on the system for operation Failure to do so may result in electric shock ...

Page 9: ...g in malfunction Check the interface type and correctly connect the cable Incorrect wiring connecting the cable to an incorrect interface may cause failure of the module and external device Tighten the terminal screws or connector screws within the specified torque range Undertightening can cause drop of the screw short circuit fire or malfunction Overtightening can damage the screw and or module ...

Page 10: ...rt circuit solder or throw the battery into the fire Also do not expose it to liquid or strong shock Doing so will cause the battery to produce heat explode ignite or leak resulting in injury and fire Shut off the external power supply all phases used in the system before cleaning the module or retightening the terminal screws connector screws or module fixing screws Failure to do so may result in...

Page 11: ...ff the external power supply all phases used in the system before mounting or removing the module Failure to do so may cause the module to fail or malfunction Tighten the screws within the specified torque range Undertightening can cause drop of the component or wire short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction After ...

Page 12: ...U module while the setting values in the buffer memory are being written to the flash ROM in the module Doing so will make the data in the flash ROM and SD memory card undefined The values need to be set in the buffer memory and written to the flash ROM and SD memory card again Doing so can cause malfunction or failure of the module CAUTION When disposing of this product treat it as industrial was...

Page 13: ...ze use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi Electric and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTs are required For details please contact the Mitsubishi ...

Page 14: ...irm that it will not cause system control problems Please make sure that the end users read this manual Relevant products RX40NC6B RY40PT5B COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Method of ensuring compliance To ensure that Mitsubishi Electric programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessa...

Page 15: ...of the I O Module with Diagnostic Functions 39 Interrupt function 39 LED indication setting on error condition 42 1 4 Diagnostic Function 43 Input disconnection detection function 43 Output disconnection detection function 46 Short circuit detection function 49 Error history function 51 1 5 Event History Function 54 CHAPTER 2 PARAMETER SETTINGS 55 2 1 Basic Settings 55 2 2 Application Settings 56 ...

Page 16: ...ndix 2 I O Signals 73 List of I O signals 73 Details on input signals 75 Details on output signals 77 Appendix 3 Buffer Memory 79 List of buffer memory addresses 79 Details of buffer memory addresses 90 Appendix 4 Optional Item 117 Spring clamp terminal block 117 Appendix 5 Disabling the Safety Module 118 Appendix 6 Using the Module in the Redundant System with Redundant Extension Base Unit 119 Re...

Page 17: ...NANCE AND INSPECTION 188 CHAPTER 13 TROUBLESHOOTING 190 13 1 Troubleshooting with the LEDs 190 13 2 Checking the Module Status 191 13 3 Troubleshooting by Symptom 193 When the I O module with diagnostic functions does not start up 193 When the RUN LED is off 193 When the ERR LED is flashing or turns on 193 When the S MODE LED is flashing or off 194 When the ALM LED is flashing 195 When an I O LED ...

Page 18: ...pendix 9 I O Signals 205 List of I O signals 205 Details on input signals 206 Details on output signals 208 Appendix 10Buffer Memory 209 List of buffer memory areas 209 Details of buffer memory areas 212 Appendix 11Calculation Method of Safety Response Time Maximum Value 216 Appendix 12External Dimensions 217 INDEX 218 REVISIONS 220 WARRANTY 221 TRADEMARKS 224 ...

Page 19: ...ory of the I O module with diagnostic functions Print book e Manual PDF MELSEC iQ R Module Configuration Manual SH 081262ENG Common information on the hardware configuration of all modules overview of each system configuration and specifications of the power supply module base unit SD memory card and battery Print book e Manual PDF MELSEC iQ R I O Module With Diagnostic Functions User s Manual Sta...

Page 20: ...e unit s SIL2 mode An operation mode of the I O module and the intelligent function module to perform safety input and output at the SIL2 level Generic term abbreviation Description CPU module A generic term for the MELSEC iQ R series CPU modules I O module with diagnostic functions The abbreviation for the MELSEC iQ R series I O module with diagnostic functions Normal mode An abbreviation for the...

Page 21: ... MODE This part consists of the following chapters These chapters describe the details on using the I O module with diagnostic functions in normal mode 1 FUNCTIONS 2 PARAMETER SETTINGS 3 TROUBLESHOOTING APPENDICES NORMAL MODE ...

Page 22: ... and the ON OFF state of the actual external inputs X00 to X0F may not match The following figure shows the processing procedure of the input function No Processing 1 Input response time setting function 2 Input delay function OFF delay ON delay Pulse stretch 3 Input HOLD CLEAR function 4 Event time stamp function 5 Number of input ON times integration function 1 2 5 3 4 External input X00 to X0F ...

Page 23: ...tting Input response time and pulse width to be ignored as noise The input module with diagnostic functions may take in noise and others as input because of the setting of an input response time The following table lists the minimum pulse widths that can be taken in as input The pulse width to be ignored as noise should be less than the following minimum values Set an input response time with due ...

Page 24: ...m flag X11 turns off the HOLD CLEAR state is cleared When Error flag X10 turns on the input is held or cleared When Error flag X10 turns off the HOLD CLEAR state is cleared When both Alarm flag X11 and Error flag X10 turn on the HOLD CLEAR state is cleared when both the flags turn off When only one of them turns off the HOLD CLEAR state is not cleared Ex Operation of when Input HOLD CLEAR function...

Page 25: ...ng Input HOLD CLEAR function enable disable Page 95 Input HOLD CLEAR function enable disable Input HOLD CLEAR function setting Page 96 Input HOLD CLEAR setting Navigation window Parameter Module Information Target module Module Parameter Basic setting ON OFF ON ON Error flag X10 Alarm flag X11 External input X0 Input to the CPU module X0 ON OFF ON OFF ON OFF Error flag X10 Alarm flag X11 External ...

Page 26: ...ettings for the input delay function are ignored The OFF delay ON delay and pulse stretch can be enabled only individually OFF delay When an external input turns off this function turns off the X signal after a certain time input delay time elapsed When the input delay time is set to a value larger than the scan time while the OFF delay is used the program can recognize that the external input tur...

Page 27: ...ecognize that the external input turns off even if its OFF time is short Even when the external input device is replaced the program can be used as it is only by changing the setting value of the input delay time Operation of the ON delay The following figure shows an operation example of the ON delay tps Input delay time ts Scan time END processing of the CPU module ON OFF ts ts ON OFF ON OFF tps...

Page 28: ...elay function enable disable Input delay type setting Page 97 Input delay type setting Input delay time setting Page 97 Input delay time setting Navigation window Parameter Module Information Target module Module Parameter Application setting t Control cycle 200 s tps Input delay time ts Scan time END processing of the CPU module 1 Because the signal is ignored until a certain time tps has elapsed...

Page 29: ...tion enable disable is set to Enable the number of input ON times is counted The number of input ON times is stored in Number of input ON times Un G2848 to Un G2879 When the input delay function is enabled the number of input ON times is counted at the timing when the delayed input turns on The number of input ON times is recorded in the non volatile memory of the input module with diagnostic func...

Page 30: ...at power on When a value equal to or less than the current number of input ON times is set as the number of input ON times alarm detection count Clearing an alarm Although the number of input ON times is cleared to 0 an alarm is not cleared To clear the alarm turn on and off Alarm clear request Y11 after clearing Number of input ON times Un G2848 to Un G2879 Taken in with the control cycle Perform...

Page 31: ...Number of input ON times value clear request Un G3584 the bit of Number of input ON times value clear completed Un G2880 is changed to 0 Not completed For each bit of Number of input ON times value clear request Un G3584 and the input to be cleared refer to the following Page 113 Number of input ON times value clear request Setting procedure Set the following items from Application setting Input O...

Page 32: ...the event time stamp data use the REMFR instruction However when the scan time of the CPU module is long all the time stamp data set of the events which have occurred may not be read Starting collecting event time stamp data To start collecting the event time stamp data set the parameter for using the event time stamp function and turn on and off Operating condition setting request Y12 The event t...

Page 33: ... data to the CPU module or save it to an SD memory card in the CSV file format use function blocks FB To use function blocks FB set Target to Module Label in Refresh settings Module labels and function blocks FB cannot be used when the input module with diagnostic functions is used with a remote head module To read the event time stamp data use the REMFR instruction 1 Header row 2 Data row 3 Data ...

Page 34: ...een read In the following cases 1 Discarded Overwritten is stored in Event time stamp storage status Un G4354 When Data setting which the refresh is not completed yet has been set to Don t overwrite and the data is discarded When Data setting which the refresh is not completed yet has been set to Overwrite and not refreshed event time stamp data is overwritten Setting procedure Set the following i...

Page 35: ...s setting whether to hold or clear the output status just before a CPU stop error when the error has occurred Setting procedure Set the following item from Basic setting In Error Output Mode Setting Page 92 Setting of output mode at error Navigation window Parameter Module Information Target module Module Parameter Basic setting No Processing 1 Output delay function OFF delay ON delay 2 Setting of...

Page 36: ...odule synchronization function is used the output delay function cannot be used together The settings for the output delay function are ignored The OFF delay and ON delay can be enabled only individually OFF delay When an output signal from the CPU module is turned off this function turns off the external output after a certain time output delay time elapsed The ON state of an external output can ...

Page 37: ...ollowing figure shows an operation example of the ON delay Setting procedure Set the following items from Application setting Output delay function enable disable Page 102 Output delay function enable disable Output delay type setting Page 102 Output delay type setting Output delay time setting Page 103 Output delay time setting Navigation window Parameter Module Information Target module Module P...

Page 38: ...r each external output Only for the output for which Output ON number count function enable disable is set to Enable the number of output ON times is counted The number of output ON times is stored in Number of output ON times Un G3136 to Un G3167 The number of output ON times is recorded in the non volatile memory of the output module with diagnostic functions every second and at power off The nu...

Page 39: ...When a value equal to or less than the current number of output ON times is set as the number of output ON times alarm detection count Clearing an alarm Although Number of output ON times Un G3136 to Un G3167 is cleared to 0 an alarm is not cleared To clear the alarm turn on and off Alarm clear request Y11 after clearing Number of output ON times Un G3136 to Un G3167 END processing of the CPU modu...

Page 40: ... requested is stored in Number of output ON times value clear request Un G3840 the bit of Number of output ON times value clear completed Un G3168 is changed to 0 Not completed For each bit of Number of output ON times value clear request Un G3840 and the output to be cleared refer to the following Page 113 Number of output ON times value clear request Setting procedure Set the following items fro...

Page 41: ... terminal an interrupt is performed Interrupt pointer Specify the number of an interrupt pointer which is started when an interrupt factor is detected Item Target condition Detection timing Interrupt condition target setting n 1 Disable default value Interrupt detection is not performed Error flag The rise OFF to ON of Error flag X10 is detected Alarm flag The rise OFF to ON of Alarm flag X11 is d...

Page 42: ...errupt setting number n 1 to 16 4 Y00 to Y0F are set as the interrupt condition target output terminals Interrupt pointer Specify the number of an interrupt pointer which is started when an interrupt factor is detected For details on the interrupt pointers refer to the following MELSEC iQ R CPU Module User s Manual Application Item Setting range Interrupt condition target input output terminal set...

Page 43: ...setting range Interrupt pointer 1 Disconnection detection state X00 I50 Classification Label name Description Device Module label RCPU stSM bAlways_ON Always ON SM400 RCPU stSM bAfter_RUN1_Scan_ON ON only for a scan after RUN SM402 RX40NC6B_1 unInterruptFactorMask_D 0 Interrupt factor mask 1 U0 G3344 RX40NC6B_1 unInterruptFactorResetRequest_D 0 Interrupt factor reset request 1 U0 G3328 Defined lab...

Page 44: ...he LEDs of I Os with an error turn on The LEDs of I Os without error are off The ON OFF state of input output cannot be indicated The indications of the ERR ALM LED and I O status indicator LED enable identifying the input output with an error Switching display of input status and alarm 1 second intervals The LED indication is switched between Hide abnormal occurrence points and Always display abn...

Page 45: ...ected When a disconnection occurs or no wiring is connected at an input terminal where Input disconnection detection setting is set to To detect this function judges this state as a disconnection and 1 Disconnection detected is stored in Input disconnection detection status Un G2816 When a disconnection is detected in the input module with diagnostic functions an alarm Input disconnection detectio...

Page 46: ...from disconnection The value of Input disconnection detection status Un G2816 changes from 1 Disconnection detected to 0 Normal Alarm flag X11 turns off The ALM LED turns off Setting procedure Set the following items from Application setting Input disconnection detection setting Page 101 Input disconnection detection setting Input disconnection detection automatic clear enable disable Page 101 Inp...

Page 47: ...ndition Undetectable 1 Connect a bleeder resistor resistance value as a guide approximately 56k in parallel near the input device R Bleeder resistor Connected device Condition Disconnection no connection 1 2 3 2 wire type input device Leakage current is over 0 3mA Leakage current is 0 3mA or lower 1 1 3 wire type input device Standby current is over 0 3mA Standby current is 0 3mA or lower 1 1 1 R ...

Page 48: ...et to Not detected this function judges this state as a disconnection and 1 Disconnection detected is stored in Output disconnection detection status When a disconnection is detected in the output module with diagnostic functions an alarm Output disconnection detection occurs The details of the alarm can be checked in the module diagnostics window of the engineering tool When a disconnection is de...

Page 49: ...tion status Un G3072 changes from 1 Disconnection detected to 0 Normal Alarm flag X11 turns off The ALM LED turns off Setting procedure Set the following items from Application setting Output disconnection detection setting Page 105 Output disconnection detection setting Output disconnection detection disable time setting Page 107 Output disconnection detection disable time setting Output disconne...

Page 50: ...ble conditions for the sensor power supply Detectable depending on the condition Undetectable 1 A disconnection can be detected only when the output is off However when an output device whose load current is 3mA or lower is connected a disconnection may be detected even if no wiring is disconnected 2 A short circuit can be detected only when the output is on When the output current is 0 5A point o...

Page 51: ...hort circuit is detected the ALM LED turns on Operation of when the connection is recovered from a short circuit The operation of when the cause of a short circuit is eliminated and the connection with the external device is recovered differs depending on the setting in Short Circuit Auto Clear enable disable When Short Circuit Auto Clear enable disable is set to Disable The following shows the op...

Page 52: ...n setting Page 106 Output short circuit detection setting Short Circuit Auto Clear enable disable Page 106 Output short circuit detection automatic clear enable disable Navigation window Parameter Module Information Target module Module Parameter Application setting List of detectable conditions For the places at which output short circuit can be detected and the detectable conditions refer to the...

Page 53: ...rm history in which the latest alarm is stored can be checked with Latest address of alarm history Un G256 Item Description Example 1 Error code The error code is stored 1900H First Last two digits of the year The error time is stored in the BCD code 2016H Month Day 527H Hour Minute 1234H Second 56H Day of the week The following values are stored in the BCD code for each day of the week Sunday 0 M...

Page 54: ... the 3rd error occurs When the 3rd error is stored in the error history No 3 32 is stored in Latest address of error history Un G0 No 1 No 2 No 3 No 16 No 1 No 2 No 3 No 16 Un G32 Un G24 Un G136 Un G16 Un G136 Un G16 Un G0 24 Un G0 32 Un G24 Un G32 ...

Page 55: ...written sequentially from Error history No 1 Un G16 to Un G21 and error histories are continued to be recorded The histories before overwritten are deleted The same processing is performed when alarms occur The recorded error histories are cleared when the power supply of the I O module with diagnostic functions is turned off or the CPU module is reset No 1 No 2 No 3 No 16 Un G16 Un G24 Un G32 Un ...

Page 56: ... history list The following table shows an event that occurs in the I O module with diagnostic functions when the event type is Operation Event type Classification Description System Error Self diagnostics errors detected in each module Alarm Alarms detected in each module Information The operation by the normal detection of the system that is not classified as Error or Alarm or the operation perf...

Page 57: ...cedure Open Basic setting of the engineering tool 1 Start Module Parameter Navigation window Parameter Module Information Target module Module Parameter Basic setting 2 Double click on the item to be changed and enter a setting value Item where a value is selected from a drop down list Click the button of the item to be set to display a drop down list Select an item Item where a value is entered i...

Page 58: ...rameter Module Information Target module Module Parameter Application setting 2 Double click on the item to be changed and enter a setting value Item where a value is selected from a drop down list Click the button of the item to be set to display a drop down list Select an item Item where a value is entered into a text box Double click on the item to be set and enter a numerical value ...

Page 59: ...nformation Target module Module Parameter Interrupt setting 2 Click the item of interrupt setting number No 1 to 16 to be changed to enter the setting value Item where a value is selected from a drop down list Click the button of the item to be set to display a drop down list Select an item Item where a value is entered into a text box Double click on the item to be set and enter a numerical value...

Page 60: ...r destinations of all the items When Device is set in Target Double click the item to be set to enter the refresh target device 3 Click Refresh Group and set the timing of the auto refresh Set At the Execution Time of END Instruction or At the Execution Time of Specified Program in Refresh Group When At the Execution Time of Specified Program is set double click on Group n n 1 64 and set a value o...

Page 61: ... diagnostic functions The refresh read time and refresh write time vary depending on the settings of Target When Target is Module Label or Refresh Data Register RD The following table shows the refresh read time and refresh write time with an R CPU used When Target is Device Calculate the refresh read time and refresh write time according to the number of items and the number of their transfer dat...

Page 62: ...ins off the possible cause is a failure of the module Please consult your local Mitsubishi representative Check item Action Check whether any errors have occurred Check Latest error code Un G2560 and take actions described in the list of error codes Page 68 List of Error Codes Check item Action Check whether any alarms have occurred Check Latest alarm code Un G2564 and take actions described in th...

Page 63: ...dule Diagnostics Function Application Error Information This function displays errors that have occurred Clicking the Event History button displays the history of errors and alarms detected in the I O module with diagnostic functions and errors detected and operations executed in the other modules Module Information List This function displays each status information of the I O module with diagnos...

Page 64: ... 3 TROUBLESHOOTING 3 2 Checking the Module Status To check alarm codes error history and alarm history use the Event History window of the engineering tool Diagnostics System Monitor Event History button ...

Page 65: ...nostic functions can be checked Item Description LED information Displays the status of each LED of the I O module with diagnostic functions Input disconnection detection status Displays the status of input disconnection detection for each input Number of input ON times alarm detect status Displays the number of input ON times alarm detection status for each input ...

Page 66: ...e input wiring has been disconnected or short circuited and the voltage of the input signal is proper and review the wiring For the rated input voltage refer to the performance specifications described in the following MELSEC iQ R I O Module With Diagnostic Functions User s Manual Startup Check whether the input delay function has been properly used When the input delay function is enabled input s...

Page 67: ...detect If Input disconnection detection setting of the target input has been set to Not detected set To detect Check whether a resistor for disconnection detection has been connected When the leakage current of the input device is 0 3mA point or lower connect a bleeder resistor resistance value as a guide approximately 56k in parallel near the input device Check whether the disconnection no connec...

Page 68: ...k whether the system parameter Inter module Synchronous Setting is correct If Use Inter module Synchronous Function in System is set to Not Use change the setting to Use If an expected value has not been set in Fixed Scan Interval Setting of Inter module Synchronization set a correct cycle Check whether the module has been selected as the synchronization target module If the output module with dia...

Page 69: ...d source of a MOSFET the load current may flow as shown in the figure below and thus the load may momentarily turn on before the completion of the initial processing of the output module with diagnostic functions before the RUN LED of the output module with diagnostic functions turns on t1 Output turns on for approx 200 s Use a load or device with the response speed of 1ms or longer TB1 TB16 TB17 ...

Page 70: ... I O terminal setting n indicates the interrupt setting corresponding to the error as follows 0 Setting 1 to F Setting 16 Set a value of 0 to 16 in Interrupt condition target I O terminal setting n For Interrupt condition target I O terminal setting n refer to the following Page 94 Interrupt condition target I O terminal setting n 190 H Input response time setting error A value other than 9H to DH...

Page 71: ...et a value of 0 222ms or more in Fixed Scan Interval Setting of Inter module Synchronization which is a system parameter 3001H Hardware error A hardware error has been detected The possible cause is noise or a hardware failure If measures to reduce noise do not eliminate this error the possible cause is a failure of the module Please consult your local Mitsubishi representative 3040H Start up in n...

Page 72: ...nt Set the corresponding bit of Number of input ON times value clear request to 1 Requested to clear the number of input ON times 88 H Input disconnection detection A disconnection has been detected After a connection is recovered turn on and off Alarm clear request Y11 The value 0 Normal is set in all Input disconnection detection status Alarm flag X11 turns off and the alarm code in Latest alarm...

Page 73: ...to a module is given _D This string indicates that the module label is for the direct access input DX or direct access output DY A module label without the string is for the input X or output Y of the refresh processing Module labels of buffer memory areas The module label name of a buffer memory area is defined with the following structure Module name _ Module number Data type Data format Label n...

Page 74: ...le word Signed Type Description Access timing Example Auto refresh Values that are read from or written to the module label are reflected in the module collectively at the auto refresh The run time of the program can be reduced To use the auto refresh set Target to Module Label in Refresh settings of Module Parameter At auto refresh RX40NC6B_1 stnSetting_uInputR esponseTimeSetting_X00 Direct acces...

Page 75: ... with diagnostic functions cannot be guaranteed Input module with diagnostic functions Input signal Output signal Device number Signal name X0 External input X00 X1 External input X01 X2 External input X02 X3 External input X03 X4 External input X04 X5 External input X05 X6 External input X06 X7 External input X07 X8 External input X08 X9 External input X09 XA External input X0A XB External input ...

Page 76: ...l name Y0 External output Y00 Y1 External output Y01 Y2 External output Y02 Y3 External output Y03 Y4 External output Y04 Y5 External output Y05 Y6 External output Y06 Y7 External output Y07 Y8 External output Y08 Y9 External output Y09 YA External output Y0A YB External output Y0B YC External output Y0C YD External output Y0D YE External output Y0E YF External output Y0F Y10 Error clear request Y...

Page 77: ...state of Input signal X0 and the ON OFF state of the actual external input X00 may not match Device number The following table shows the device numbers of these input signals Error flag Error flag X10 turns on when an error occurs Device number The following table shows the device number of this input signal Signal name External input X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F...

Page 78: ...rite data from to the CPU module When the initial processing of the I O module with diagnostic functions is completed after the CPU module is powered on or is reset Module READY turns off When a watchdog timer error occurs Module READY turns on Device number The following table shows the device number of this input signal Performed by the I O module with diagnostic functions Performed by a program...

Page 79: ...vice numbers of these output signals Error clear request Turn on and off this signal to clear Error flag X10 and Latest error code Un G2560 For the timing to turn on and off this signal refer to the following Page 75 Error flag Device number The following table shows the device number of this output signal Alarm clear request Turn on and off this signal to clear Alarm flag X11 and Latest alarm cod...

Page 80: ...n and off this signal refer to the following Page 76 Operating condition setting completed flag For the buffer memory areas whose settings are to be enabled refer to the following Page 79 List of buffer memory addresses Device number The following table shows the device number of this output signal Signal name External input output X Y00 to X Y0F Operating condition setting request Y12 ...

Page 81: ... Set this data according to connected devices and the system applications Read Write attribute Data can be read written from to this area Setting method Set this data using the engineering tool or a program Setting timing After the change of a value the set value is enabled by turning on and off Operating condition setting request Y12 Control data Description Use this data to control the I O modul...

Page 82: ...ror history No 6 Same as Error history No 1 0 Monitor 62 63 3EH 3FH System area 64 to 69 40H to 45H Error history No 7 Same as Error history No 1 0 Monitor 70 71 46H 47H System area 72 to 77 48H to 4DH Error history No 8 Same as Error history No 1 0 Monitor 78 79 4EH 4FH System area 80 to 85 50H to 55H Error history No 9 Same as Error history No 1 0 Monitor 86 87 56H 57H System area 88 to 93 58H t...

Page 83: ...e as Alarm history No 1 0 Monitor 318 319 13EH 13FH System area 320 to 325 140H to 145H Alarm history No 7 Same as Alarm history No 1 0 Monitor 326 327 146H 147H System area 328 to 333 148H to 14DH Alarm history No 8 Same as Alarm history No 1 0 Monitor 334 335 14EH 14FH System area 336 to 341 150H to 155H Alarm history No 9 Same as Alarm history No 1 0 Monitor 342 343 156H 157H System area 344 to...

Page 84: ...setting X0E BH Setting 1039 40FH Input response time setting X0F BH Setting 1040 410H Input HOLD CLEAR function enable disable FFFFH Setting 1041 to 1043 411H to 413H System area 1044 414H Input HOLD CLEAR setting FFFFH Setting 1045 to 1055 415H to 41FH System area 1056 420H Input delay function enable disable 0000H Setting 1057 to 1059 421H to 423H System area 1060 424H Input delay type setting X...

Page 85: ...etting X08 1 Setting 1226 1227 4CAH 4CBH Number of input ON times alarm detection count setting X09 1 Setting 1228 1229 4CCH 4CDH Number of input ON times alarm detection count setting X0A 1 Setting 1230 1231 4CEH 4CFH Number of input ON times alarm detection count setting X0B 1 Setting 1232 1233 4D0H 4D1H Number of input ON times alarm detection count setting X0C 1 Setting 1234 1235 4D2H 4D3H Num...

Page 86: ...input ON times X01 0 Monitor 2852 2853 B24H B25H Number of input ON times X02 0 Monitor 2854 2855 B26H B27H Number of input ON times X03 0 Monitor 2856 2857 B28H B29H Number of input ON times X04 0 Monitor 2858 2859 B2AH B2BH Number of input ON times X05 0 Monitor 2860 2861 B2CH B2DH Number of input ON times X06 0 Monitor 2862 2863 B2EH B2FH Number of input ON times X07 0 Monitor 2864 2865 B30H B3...

Page 87: ...ta 1 for refresh 0000H Monitor 4380 to 4385 111CH to 1121H Event time stamp data 5 for refresh 1 Same as Event time stamp data 1 for refresh 0000H Monitor 4386 to 4391 1122H to 1127H Event time stamp data 6 for refresh 1 Same as Event time stamp data 1 for refresh 0000H Monitor 4392 to 4397 1128H to 112DH Event time stamp data 7 for refresh 1 Same as Event time stamp data 1 for refresh 0000H Monit...

Page 88: ...e setting Y05 0 Setting 1818 71AH Output delay type setting Y06 0 Setting 1819 71BH Output delay type setting Y07 0 Setting 1820 71CH Output delay type setting Y08 0 Setting 1821 71DH Output delay type setting Y09 0 Setting 1822 71EH Output delay type setting Y0A 0 Setting 1823 71FH Output delay type setting Y0B 0 Setting 1824 720H Output delay type setting Y0C 0 Setting 1825 721H Output delay typ...

Page 89: ...umber of output ON times alarm detection count setting Y08 1 Setting 1930 1931 78AH 78BH Number of output ON times alarm detection count setting Y09 1 Setting 1932 1933 78CH 78DH Number of output ON times alarm detection count setting Y0A 1 Setting 1934 1935 78EH 78FH Number of output ON times alarm detection count setting Y0B 1 Setting 1936 1937 790H 791H Number of output ON times alarm detection...

Page 90: ...tput ON times Y03 0 Monitor 3144 3145 C48H C49H Number of output ON times Y04 0 Monitor 3146 3147 C4AH C4BH Number of output ON times Y05 0 Monitor 3148 3149 C4CH C4DH Number of output ON times Y06 0 Monitor 3150 3151 C4EH C4FH Number of output ON times Y07 0 Monitor 3152 3153 C50H C51H Number of output ON times Y08 0 Monitor 3154 3155 C52H C53H Number of output ON times Y09 0 Monitor 3156 3157 C5...

Page 91: ...Validation status area Un G5376 to Un G65535 Address decimal Address hexadecimal Name Default value Data type Auto refresh 5376 1500H Command area for module invalidation 0000H Setting 5377 1501H Validation status area 0000H Monitor 5378 to 65535 1502H to FFFFH System area ...

Page 92: ...of this area Buffer memory name X Y0 to X YF Latest address of error history 0 Item Description Example 1 Error code The error code is stored 1900H First Last two digits of the year The error time is stored in the BCD code 2016H Month Day 527H Hour Minute 1234H Second 56H Day of the week The following values are stored in the BCD code for each day of the week Sunday 0 Monday 1 Tuesday 2 Wednesday ...

Page 93: ...larm history 256 Item Description Example 1 Alarm code The alarm code is stored 800H First Last two digits of the year The error time is stored in the BCD code 2016H Month Day 527H Hour Minute 1234H Second 56H Day of the week The following values are stored in the BCD code for each day of the week Sunday 0 Monday 1 Tuesday 2 Wednesday 3 Thursday 4 Friday 5 Saturday 6 5H Millisecond upper The error...

Page 94: ...ng on error condition error error code 1B00H occurs Buffer memory address The following table shows the buffer memory address of this area Enabling the setting Turn on and off Operating condition setting request Y12 to enable the setting Default value The default value is set to 0 I O with an error not indicated 1 0 CLEAR 1 HOLD Buffer memory name Y0 to YF Setting of output mode at error 512 Setti...

Page 95: ...st is sent to the CPU module n indicates the interrupt setting number n 1 to 16 Buffer memory address The following table shows the buffer memory address of this area Enabling the setting Turn on and off Operating condition setting request Y12 to enable the setting Default value The default value is set to 0 for all the areas Setting value Description 0 Disable 1 Error flag X10 2 Alarm flag X11 3 ...

Page 96: ... error error code 182 H occurs indicates the interrupt setting number 1 to 16 Buffer memory address The following table shows the buffer memory address of this area Enabling the setting Turn on and off Operating condition setting request Y12 to enable the setting Default value The default value is set to 0 for all the areas Setting value Description 0 to 15 X00 to X0F 16 All input terminals specif...

Page 97: ...isable Set whether to enable or disable the input HOLD CLEAR for each input Buffer memory address The following table shows the buffer memory address of this area Enabling the setting Turn on and off Operating condition setting request Y12 to enable the setting Default value The default value is set to 1 Enable for all the inputs Setting value Description 9H 1ms AH 5ms BH 10ms CH 20ms DH 70ms Buff...

Page 98: ...en the synchronization function is used Buffer memory address The following table shows the buffer memory address of this area Enabling the setting Turn on and off Operating condition setting request Y12 to enable the setting Default value The default value is set to 0 Disable for all the inputs 1 0 CLEAR 1 HOLD Buffer memory name X0 to XF Input HOLD CLEAR setting 1044 1 0 Disable 1 Enable Buffer ...

Page 99: ... to 60s Set the range in increments of 400 s The input delay time setting error error code 194 H occurs in the input terminal where a value out of the setting range has been set indicates the number of an I O terminal in which the error has occurred 0 to F Enabling the setting Turn on and off Operating condition setting request Y12 to enable the setting Default value The default value is set to 1 ...

Page 100: ...nput ON times for each input Buffer memory address The following table shows the buffer memory address of this area Enabling the setting Turn on and off Operating condition setting request Y12 to enable the setting Default value The default value is set to 0 Not detect for all the inputs 1 0 Disable 1 Enable Buffer memory name X0 to XF Number of input ON times integration function enable disable 1...

Page 101: ...he inputs Event time stamp function enable disable Set whether to enable or disable the event time stamp function for each input Buffer memory address The following table shows the buffer memory address of this area Enabling the setting Turn on and off Operating condition setting request Y12 to enable the setting Default value The default value is set to 0 Disable for all the inputs Buffer memory ...

Page 102: ...r not refreshed data Set whether to overwrite older data with new event data for when 128 or more non refreshed event time stamp data sets exist Buffer memory address The following table shows the buffer memory address of this area Enabling the setting Turn on and off Operating condition setting request Y12 to enable the setting Default value The default value is set to 0 Not overwrite for all the...

Page 103: ...ion for the input disconnection detection function When a numerical value other than the above is set the set value is regarded as 1 Enable Buffer memory address The following table shows the buffer memory address of this area Enabling the setting Turn on and off Operating condition setting request Y12 to enable the setting Default value The default value is set to 1 Enable 1 0 Not detect 1 Detect...

Page 104: ...ror code 1A2 H occurs indicates the number of an I O terminal in which the error has occurred 0H to FH Buffer memory address The following table shows the buffer memory address of this area Enabling the setting Turn on and off Operating condition setting request Y12 to enable the setting Default value The default value is set to 0 OFF delay for all the outputs 1 0 Disable 1 Enable Buffer memory na...

Page 105: ...s integration function enable disable Set whether to enable or disable the number of output ON times integration function for each output Buffer memory address The following table shows the buffer memory address of this area Enabling the setting Turn on and off Operating condition setting request Y12 to enable the setting Default value The default value is set to 0 Disable for all the outputs Buff...

Page 106: ...t ON times alarm detection count setting error error code 1A6 H occurs in the output terminal where a value out of the setting range has been set indicates the number of an I O terminal in which the error has occurred 0H to FH Enabling the setting Turn on and off Operating condition setting request Y12 to enable the setting Default value The default value is set to 1 for all the inputs 1 0 Not det...

Page 107: ...tion for the output disconnection detection function When a numerical value other than the above is set the set value is regarded as 1 Enable Buffer memory address The following table shows the buffer memory address of this area Enabling the setting Turn on and off Operating condition setting request Y12 to enable the setting Default value The default value is set to 1 Enable 1 0 Not detect 1 Dete...

Page 108: ...ion for the output short circuit detection function When a numerical value other than the above is set the set value is regarded as 1 Enable Buffer memory address The following table shows the buffer memory address of this area Enabling the setting Turn on and off Operating condition setting request Y12 to enable the setting Default value The default value is set to 1 Enable 1 0 Not detect 1 Detec...

Page 109: ...ed For details refer to the following Page 68 List of Error Codes Buffer memory address The following table shows the buffer memory address of this area How to clear an error Turn on and off Error clear request Y10 Latest alarm code The latest alarm code detected in the I O module with diagnostic functions is stored For details refer to the following Page 70 List of Alarm Codes Buffer memory addre...

Page 110: ... Number of input ON times alarm detection status When Number of input ON times integration function enable disable Un G1200 is set to 1 Enable and Number of input ON times alarm detection setting Un G1204 is set to 1 Detect whether the number of input ON times reaches the number of input ON times alarm detection count is stored Buffer memory address The following table shows the buffer memory addr...

Page 111: ... this area after the number of input ON times is cleared The value returns to 0 Not completed when Number of input ON times value clear request Un G3584 is set to 0 Not requested Buffer memory address The following table shows the buffer memory address of this area Buffer memory name X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F Number of input ON times 2848 2849 2850 2851 2852 2...

Page 112: ... the output short circuit detection status is stored Buffer memory address The following table shows the buffer memory address of this area 1 0 Normal 1 Disconnection detected Buffer memory name Y0 to YF Output disconnection detection status 3072 1 0 Normal 1 Short circuit detected Buffer memory name Y0 to YF Output short circuit detection status 3088 Y00 1 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A ...

Page 113: ... Number of output ON times value clear request Un G3840 is set to 1 Requested 1 Completed is stored in this area after the number of output ON times is cleared The value returns to 0 Not completed when Number of output ON times value clear request Un G3840 is set to 0 Not requested Buffer memory address The following table shows the buffer memory address of this area 1 0 Normal 1 Alarm detection c...

Page 114: ...ctor to be used When the value of Interrupt factor mask n Un G3344 to Un G3359 has been changed to 1 Clear mask Interrupt used and an interrupt factor occurs an interrupt request is sent to the CPU module A setting value of 2 or larger is regarded as 1 Clear mask Interrupt used n indicates the interrupt setting number n 1 to 16 Buffer memory address The following table shows the buffer memory addr...

Page 115: ...t to 1 Requested the number of output ON times is cleared Buffer memory address The following table shows the buffer memory address of this area Default value The default value is set to 0 Not requested for all the outputs 1 0 Not requested 1 Requested Buffer memory name X0 to XF Number of input ON times value clear request 3584 1 0 Not requested 1 Requested Buffer memory name Y0 to YF Number of o...

Page 116: ...r memory address of this area Event time stamp storage status In the following cases 1 Discarded Overwritten is stored When Data setting which the refresh is not completed yet has been set to Don t overwrite and the data is discarded When Data setting which the refresh is not completed yet has been set to Overwrite and not refreshed event time stamp data is overwritten Buffer memory address The fo...

Page 117: ... for refresh Un G4356 to Un G4403 Buffer memory address The following table shows the buffer memory address of this area Item Description Example 1 First Last two digits of the year The time of an event occurrence is stored in the BCD code 2016H Month Day 527H Hour Minute 1234H Second 56H Day of the week The following values are stored in the BCD code for each day of the week Sunday 0 Monday 1 Tue...

Page 118: ...he safety module For details refer to the following Page 118 Disabling the Safety Module Validation status area Whether the safety module function is enabled or disabled is stored If the I O module with diagnostic functions is started up in normal mode while the stored value of this area is Enable 1 an error start up in normal mode with safety validated error code 3040H occurs Buffer memory addres...

Page 119: ...17 A Appendix 4 Optional Item Spring clamp terminal block The spring clamp terminal block Q6TE 18SN for the Q series can be connected for use For details on the Q6TE 18SN refer to the following Before Using the Product BCN P5999 0209 ...

Page 120: ...g condition setting request Y12 This operation disables the safety module function of the I O module with diagnostic functions 2 To check whether the safety module function becomes disabled or not refer to the table below If disabling the safety module fails check that a set value in Command area for module invalidation Un G5376 is correct and once again turn on and off Operating condition setting...

Page 121: ... Functions Module FB Precautions Using the module in the redundant system When using the module in the redundant system refer to the following manual and observe the precautions on programming for when using the Process CPU redundant mode MELSEC iQ R CPU Module User s Manual Application Function Restriction Interrupt function The interrupt program cannot be executed Inter module synchronization fu...

Page 122: ... Function Appendix 7 Added or Modified Function This section describes the function added to or modified for the I O module with diagnostic functions Addition modification Firmware version Reference SIL2 mode 02 or later Page 122 OVERVIEW ...

Page 123: ...the details on using the I O module with diagnostic functions in SIL2 mode 4 OVERVIEW 5 PART NAMES 6 SPECIFICATIONS 7 PROCEDURES BEFORE OPERATION 8 SYSTEM CONFIGURATION 9 INSTALLATION AND WIRING 10 FUNCTIONS 11 PARAMETER SETTINGS 12 MAINTENANCE AND INSPECTION 13 TROUBLESHOOTING APPENDICES SIL2 MODE ...

Page 124: ...the customer builds safety applications up to IEC 61508 2010 SIL2 or IEC 61511 2015 SIL2 the I O module with diagnostic functions set to SIL2 mode can be used The I O module with diagnostic functions set to SIL2 mode can be used to build safety functions for general industrial machinery ...

Page 125: ...4 OVERVIEW 123 4 MEMO ...

Page 126: ...cycle Safety I O stopped Flashing 400ms cycle Executing the module position check 3 Off Operating in normal mode 5 I O status indicator LED Depending on LED display settings during an error displays the I O status or error occurrence status of each I O terminal When Do not display I O error is set On I O signal turned on Off I O signal turned off When Always display I O error or Display I O status...

Page 127: ...efer to the following Page 200 List of Error Codes 2 The LED and terminal block are added to the module with production information first four digits of 0202 or later 3 For details refer to the following Page 155 Safety module operation ...

Page 128: ... the power and apply the power again Item Specifications Number of input points 16 Rated input voltage 24VDC Ripple ratio Within 5 Allowable voltage range 20 4 to 28 8VDC Rated input current 6 0mA TYP at 24VDC ON voltage ON current 14V or higher 3 5mA or higher OFF voltage OFF current 6V or lower 1mA or lower Input resistance Approx 4 0k Input response time Page 127 Input response time Control cyc...

Page 129: ...terval monitoring time of Basic setting Page 185 Basic Settings 2 Set it in Input response time of Basic setting Page 185 Basic Settings For a response time including network delay refer to the following MELSEC iQ R CC Link IE Field Network User s Manual Application The names X00 to X0F T0 and T1 are signal names The numbers 1 to 18 indicate terminal numbers in the 18 point terminal block CON1 and...

Page 130: ...int 5A common Maximum inrush current Current is to be limited by the overload protection function Leakage current at OFF 0 3mA or lower Maximum voltage drop at ON 1 0VDC TYP 0 5A Output response time OFF ON 0 5ms or less ON OFF 1 5ms or less Control cycle time 2ms Surge suppressor Zener diode Fuse None External power supply 1 Voltage 24VDC Ripple ratio Within 5 Allowable voltage range 20 4 to 28 8...

Page 131: ... the head module The time is defined by the following formula Safety output response time Control cycle time 5 Output response time For a response time including network delay refer to the following MELSEC iQ R CC Link IE Field Network User s Manual Application The names Y00 to Y0F are single names The numbers 1 to 18 indicate terminal numbers TB1 TB16 TB17 TB18 Internal circuit Constant voltage c...

Page 132: ...t signals Page 168 Double input discrepancy detection function Input dark test function Outputs test pulses to turn off the inputs that are on and diagnoses contacts including external devices for failure Page 175 Input dark test function Output diagnostic function Output dark test function Outputs test pulses to turn off the outputs that are on and diagnoses contacts including external devices fo...

Page 133: ...y voltage satisfies the specifications Procedure on the remote head module side 1 Powering on the system Check the following items and then power on the system The power supply is wired correctly The power supply voltage satisfies the specifications The remote head module is in STOP state 2 Creating a project Start the engineering tool and create a project Page 150 Creating a new project remote he...

Page 134: ...s Manual Startup Procedure on the SIL2 Process CPU side 1 Powering on the system In both systems check the following items and then power on the system The power supply is wired correctly The power supply voltage satisfies the specifications The SIL2 Process CPU is in STOP state Power on the system and ensure that the following LEDs turn on Power supply module POWER LED SIL2 Process CPU READY LED ...

Page 135: ...ring tool to set the system parameters 6 Safety communication setting Configure the safety communication setting Page 153 Safety communication setting 7 Writing the system A B setting Configure the system A B setting using the engineering tool Page 154 Writing the system A B setting MELSEC iQ R CPU Module User s Manual Application 8 Setting user information Set user information in the SIL2 Process...

Page 136: ...ual Application Redundant function module ERR LED L ERR LED MELSEC iQ R CPU Module User s Manual Application Master local module ERR LED L ERR LED MELSEC iQ R Ethernet CC Link IE User s Manual Startup Enabling modules 1 Safety module operation Check that the system is powered on the SIL2 Process CPU side and the remote head module side and use Safety Module Operation of the engineering tool to ena...

Page 137: ...D Check whether an error occurred in CC Link IE Field Network diagnostics MELSEC iQ R CC Link IE Field Network User s Manual Application Check that the safety program and standard program behave normally 2 Switching the safety operation mode For normal operation as a safety control system via the SIL2 Process CPU switch the safety operation mode to SAFETY MODE Before switching the safety operation...

Page 138: ...d remote head module in both systems to RUN and turn the power of both systems on Check that the SIL2 Process CPU PROGRAM RUN LED for the control system turns on If the RUN STOP RESET switch is set to RUN in power on state a continuation error of operating status mismatch is detected in the standby system 4 Program monitoring Use the engineering tool to check that programs run normally ...

Page 139: ...agnostic functions in SIL2 mode two modules must be used as a pair as shown below Configure the settings of modules using GX Works3 so that a module near the remote head module is handled as Main and another as Sub On the screen of GX Works3 the modules are displayed as listed in the table below 8 1 Redundant Master Station The following diagram shows the system configuration with a redundant mast...

Page 140: ... Module User s Manual Startup 4 CC Link IE Field Network supporting cable Use cables supporting CC Link IE Field Network MELSEC iQ R Ethernet CC Link IE User s Manual Startup 5 Remote head module Use the RJ72GF15 T2 Note that the module has restrictions on use in a system on the system configuration diagram For details refer to the MELSEC iQ R CC Link IE Field Network Remote Head Module User s Man...

Page 141: ...8 SYSTEM CONFIGURATION 8 2 Redundant Line 139 8 8 2 Redundant Line The following diagram shows the system configuration with a redundant line System configuration diagram 1 2 3 3 5 4 4 7 6 ...

Page 142: ...p 4 CC Link IE Field Network supporting cable Use cables supporting CC Link IE Field Network MELSEC iQ R Ethernet CC Link IE User s Manual Startup 5 Remote head module Use two sets of the RJ72GF15 T2 to build a redundant configuration Note that the module has restrictions on use in a system on the system configuration diagram For details refer to the MELSEC iQ R CC Link IE Field Network Remote Hea...

Page 143: ...re Version for SIL2 Mode For application in SIL2 mode use the I O module with diagnostic functions with the following condition Use a module whose firmware version is 02 or later For details on how to check the firmware version refer to MELSEC iQ R Module Configuration Manual ...

Page 144: ...n of a solderless terminal Use the following for a wire connecting to a terminal block For a solderless terminal use R1 25 3 which is UL listed Tighten screws in a terminal block within the following torque ranges 1 When 0 75 or bigger cables are used the horizontal overhang will become so large that cables interfere with the terminal blocks or connectors of adjacent modules eventually giving stre...

Page 145: ...ting and removing a terminal block To remove a terminal block loosen the terminal block mounting screws with a flathead screwdriver and then pull out the terminal block To mount a terminal block insert it into the module and mount it securely with the terminal block mounting screws If the terminal block fails to be fixed securely it may cause drop short circuit or malfunction Screw location Tighte...

Page 146: ...al in the correct orientation When a bar solderless terminal bigger in size than the insertion slot 1 is inserted it may cause damage to the terminal block Cable terminal processing procedure Strip the coating approx 10mm from the end of the cable and attach a bar solderless terminal to the stripped part If the wire strip length is too large the conductor part may extend over the front of the term...

Page 147: ...st pulse output terminals For the RX40NC6B Main and the RX40NC6B Sub wire odd numbered input terminals with T1 test pulse output terminals 1 Connect an emergency stop switch that has two normally closed contacts based on direct opening action between X00 to X0F input terminals and T0 and T1 test pulse output terminals RX40NC6B Main RX40NC6B Sub Input terminal Test pulse output terminal Input termi...

Page 148: ...tacts based on direct opening action Connect this door switch between X00 to X0F input terminals and T0 test pulse output terminals 2 This is a spring lock type door switch with two normally closed contacts based on direct opening action Connect this door switch between X00 to X0F input terminals and T1 test pulse output terminals and 24VDC terminals RX40NC6B Main RX40NC6B Sub Input terminal Test ...

Page 149: ...t laser scanner control output 1 and control output 2 to X00 to X0F input terminals X01 X03 X05 X07 X09 X0B X0D 1 X0F COM X00 RX40NC6B Main RX40NC6B Sub X02 X04 X06 X08 X0A X0C X0E DC24V T1 T0 X01 X03 X05 X07 X09 X0B X0D X0F COM X00 X02 X04 X06 X08 X0A X0C X0E DC24V T1 T0 FG 0V 0V 0V FG 2 Control output 1 Control output 2 Control output 1 Control output 2 24VDC 24VDC 24VDC Synchronization Synchron...

Page 150: ...X00 to X0F input terminals and T0 and T1 test output terminals 2 Connect the positive sides of contactors to Y00 to Y0F output terminals and connect the negative sides of contactors to 0V terminals X01 X03 X05 X07 X09 X0B X0D X0F COM X00 RX40NC6B Sub RX40NC6B Main RY40PT5B Main X02 X04 X06 X08 X0A X0C X0E T1 T0 X01 L3 L2 L1 X03 X05 X07 X09 X0B X0D X0F COM X00 X02 X04 X06 X08 X0A X0C X0E T1 T0 Y01 ...

Page 151: ... following Page 200 List of Error Codes Application in SIL2 mode With the use of the I O module with diagnostic functions in SIL2 mode safe inputs and outputs are provided by using two modules two sets of the RX40NC6B or the RY40PT5B and a safety program Safety communications are carried out between the Main I O module with diagnostic functions and the SIL2 Process CPU to send and receive data Saf...

Page 152: ...RJ72GF15 T2 or RJ72GF15 T2 LR 2 Depending on the system configuration add RX40NC6B S2M RX40NC6B S2S RY40PT5B S2M and RY40PT5B S2S Setting parameters on the remote head module side With the created project set the parameters 1 Configure Network Required Setting in CPU Parameter for the remote head module 2 Set the module parameters for RX40NC6B S2M RX40NC6B S2S RY40PT5B S2M and RY40PT5B S2S For det...

Page 153: ...ors to the project and save the project 3 Initialize the SIL2 Process CPU built in memory and user information in both systems 4 Depending on the system configuration add R6PSFM and R6RFM Navigation window Module Configuration Element Selection window CPU Extension 5 Depending on the system configuration add RJ71GF11 T2 MR or RJ71GF11 T2 LR as the master station Navigation window Parameter Module ...

Page 154: ...Module Parameter for the master local module Navigation window Parameter Module Information Target module Module Parameter Required Settings 3 Using Network Configuration Settings in Module Parameter for the master local module set the intelligent device station For the intelligent device station set RJ72GF15 T2 or RJ72GF15 T2 LR depending on the system configuration Navigation window Parameter Mo...

Page 155: ... in Module Parameter for the master local module to Use Navigation window Parameter Module Information Target module Module Parameter Application Settings Safety Communication Setting 3 Double click Safety Communication Setting in Module Parameter for the master local module and display the Safety Communication Setting window 4 Select Local Network for Communication Destination and display the Sel...

Page 156: ...set up access restrictions on the SIL2 Process CPU in both systems and projects For details on the setting method refer to the GX Works3 Operating Manual The set user information must be written into the SIL2 Process CPU in both systems Creating programs Create a safety program and standard program Item Description Sending Interval Monitoring Time ms Refer to the following manual and set a value a...

Page 157: ...Manual Application 1 Open a project on the SIL2 Process CPU side 2 Start the Safety Module Operation window Online Safety PLC Operation Safety Module Operation 3 Select the master local module in the network where safety module operation is performed The module RX40NC6B Main or RY40PT5B Main to be enabled is displayed 4 Select the check box for the RX40NC6B Main or the RY40PT5B Main to be enabled ...

Page 158: ...layed for Safety Module Position Check Execution Status 6 After checking that the S MODE LED for the I O module with diagnostic functions Main and Sub is flashing 0 4s cycle click the S MODE LED Stop Flashing button to make the S MODE LED stop flashing Safety Module Position Check Execution Status Description The information is not acquired Executing The safety module position check is in process ...

Page 159: ... with diagnostic functions enabling the safety module is required again Module Status Description The information is not acquired Valid Reset Wait The safety module has just been enabled In this state the I O module with diagnostic functions needs to be reset and the module status will be enabled after the reset At this time the ALM LED flashes every 0 4 seconds Verification Failed The module para...

Page 160: ... following Page 131 PROCEDURES BEFORE OPERATION 1 Power off the SIL2 Process CPU and remote head module in both systems 2 Set the RUN STOP RESET switch for the SIL2 Process CPU and remote head module in both systems to RUN and turn the power of both systems on 3 Check each module to see if an error did not occur 4 Check the LED on off status of each module Module Status Description The information...

Page 161: ...mal operation as an SIL2 system switch the safety operation mode 1 Power off the SIL2 Process CPU in both systems 2 Set the RUN STOP RESET switch for the SIL2 Process CPU in both systems to STOP and turn on the power 3 With Switch Safety Operation Mode in the engineering tool switch to the safety mode Online Safety PLC Operation Switch Safety Operation Mode 4 Power off the SIL2 Process CPU and rem...

Page 162: ...ng on the terminal with terminal number X00 in the RX40NC6B Main the terminal with terminal number X00 in the RX40NC6B Sub is used Diagnostic functions to detect input errors An input error can be detected with the following diagnostic functions Diagnostic function Diagnostics Reference Double input discrepancy detection function Detects the discrepancy state of double input signals Page 168 Doubl...

Page 163: ...gation window Parameter Module Information Model Module Parameter Basic setting Wiring input selection When Not used is selected for Wiring input selection input data is always OFF For an unused input terminal set Not used for Wiring input selection Input terminal status Safety input SA X Double input evaluation result X in the RX40NC6B Main X in the RX40NC6B Sub OFF OFF OFF OFF Normal OFF ON OFF ...

Page 164: ... smaller than the minimum values in the following table Set an input response time with due consideration of the following values and use environment When noise occurred If noise of 200 s or longer occurs the time required for taking in an external input may become same as or longer than the input response time because of the filter processing in the module Correlation between an input response ti...

Page 165: ...immediately before that interruption Input HOLD release After an input HOLD occurs safety refresh data reception is interrupted when safety refresh data is received normally within the time set with Safety I O Hold Time in CPU Parameter the input HOLD will be released Safety I O HOLD time exceeded error When the time of holding inputs exceeds the time set with Safety I O Hold Time in CPU Parameter...

Page 166: ... external input signals can be monitored regardless of the double input combinations for the input double wiring function the cause can be investigated easily when a double input discrepancy occurs For details on External input monitor signal Un G1024 Un G1028 refer to the following Page 213 External input monitor signal Do not use the stored value for External input monitor signal Un G1024 Un G10...

Page 167: ...rrors An output error can be detected with the following diagnostic functions Double output combination When the safety output SA Y is ON a double output turns on the corresponding output terminals in both the RY40PT5B Main and the RY40PT5B Sub Diagnostic function Diagnostics Reference Output dark test function Outputs test pulses to turn off the outputs that are on and diagnoses contacts includin...

Page 168: ...l to perform double wiring on Navigation window Parameter Module Information Model Module Parameter Basic setting Wiring output selection When Not used is selected for Wiring output selection the applicable output terminals are always OFF For an unused output terminal set Not used for Wiring output selection ...

Page 169: ...immediately before that interruption Output HOLD release After an output HOLD occurs safety refresh data reception is interrupted when safety refresh data is received normally within the time set with Safety I O Hold Time in CPU Parameter the output HOLD will be released Safety I O HOLD time exceeded error When the time of holding outputs exceeds the time set with Safety I O Hold Time in CPU Param...

Page 170: ...ection time The following shows an overview of double input discrepancy detection input discrepancy detection time specified operation for double wiring inputs X00 in the RX40NC6B Main and X00 in the RX40NC6B Sub Operation when an error is detected input discrepancy detection time specified When the double input discrepancy state continues for the specified time or longer a double input discrepanc...

Page 171: ... double input discrepancy detection error does not occur After the input terminals turn into the state of ON ON when the discrepancy state ON OFF or OFF ON continues for longer than 500ms a double input discrepancy will be detected and a double input discrepancy detection state will arise A double input discrepancy detection error error code 1400H will not occur Then when the OFF OFF state of the ...

Page 172: ... detection time not specified In the double input discrepancy detection state if the input terminals return to the ON ON state and that state continues for longer than 500ms a double input discrepancy detection error error code 1400H will occur In addition the input point where a double input discrepancy was detected becomes OFF For the input point where a double input discrepancy was detected che...

Page 173: ... the door is ajar open it all the way and close it again You can check that both door sensors become OFF by doing so This also helps distinguish a discrepancy caused by failure from the one caused by the door ajar The door can be used continuously without a double input discrepancy detection error 2 The door is fully open When this function is used with the double input discrepancy auto recovery f...

Page 174: ...eter Module Information Model Module Parameter Application setting Redundant input discrepancy detection time A double input discrepancy error is detected for signals after noise removal filtering based on the input response time For that reason the time from when a discrepancy occurs between actual signals until a double input discrepancy detection error occurs is equal to the input response time...

Page 175: ...Example When the synchronization time is 1s with 200 safety factor set the double input discrepancy detection time to 2s When double input synchronization time cannot be defined For a device such as a door switch that manually opens and closes the door when synchronization time cannot be defined set the maximum time or set Redundant input discrepancy detection settings to Disabled Even if Disabled...

Page 176: ...tings after discrepancy error The Auto recovery settings after discrepancy error setting is effective only for input signals with Redundant input discrepancy detection settings set to Enabled and Redundant input discrepancy detection type set to Discrepancy detection time specified For input signals with values other than the above set the value set for Auto recovery settings after discrepancy err...

Page 177: ...rminals For the RX40NC6B Main and the RX40NC6B Sub wire odd numbered input terminals with T1 test pulse output terminals When a connection is made to test pulse output terminals in an incorrect combination it is judged that a disconnection occurred and an input dark test error error code 1401H will occur Operation when an error is detected When an error is detected during input dark test diagnosti...

Page 178: ...int basis Navigation window Parameter Module Information Model Module Parameter Application setting Input dark test function 2 With Input dark test pulse OFF time set the width of an OFF pulse to be output by a test pulse output terminal on a per module basis 3 With Number of pulses output for input dark test set the number of OFF pulses during input dark test diagnostics on a per module basis For...

Page 179: ... to the usage environment Operation when an error is detected When an error is detected during output dark test diagnostics an output dark test error error code 2003H state will arise and all outputs will be turned OFF For the output point where an output dark test error was detected check it with Output dark test error detection state Un G1540 because a bit of the corresponding output point in th...

Page 180: ...put dark test pulse OFF time set the width of an OFF pulse to be output by a test pulse output terminal on a per point basis 3 With Number of pulses output for output dark test set the number of OFF pulses during output dark test diagnostics on a per module basis For output terminals with Wiring output selection set to Not used the settings for Output dark test execution setting are ignored and te...

Page 181: ...s detected When an error is detected during output read back diagnostics an output read back error error code 2002H will occur and all outputs will be turned OFF For the output point where an output read back error was detected check it with Output read back error detection state Un G1536 because a bit of the corresponding output point in this buffer memory area turns on The maximum output voltage...

Page 182: ...vercurrent occurs in the module power supply Overload protection Protects against ignition and burnout originated from the I O module with diagnostic functions due to an overcurrent or overheating attributable to a short circuit in the output circuit Activated when a current exceeding the rated value flows In addition an output read back error error code 2002H will occur Returns to the normal stat...

Page 183: ...I O without error is off The ON OFF state of input output cannot be indicated The indications of the ALM LED ERR LED and I O status indicator LED help identify the input output with an error Display I O status and error switching 1 second interval The LED indication is switched between Do not display I O error and Always display I O error at the interval of a second Check for the I O with an error...

Page 184: ... click the target module Module Diagnostics When the number of error histories exceeds 16 the histories are overwritten sequentially from the first one and error histories are continued to be recorded The histories before being overwritten are deleted How to clear error histories using the error history function Error histories can be cleared by either of the following methods Turn the programmabl...

Page 185: ...ay of the event history Display the event history from the menu of the engineering tool For details on the operating procedure and display description refer to the following GX Works3 Operating Manual Event type Classification Description System Error Self diagnostics error detected in each module Alarm Alarm detected in each module Information Operation normally detected by the system not classif...

Page 186: ...stablished 00A03 1 Alarm Response monitoring timeout during safety communication refresh A response timeout occurred during safety communication refresh 00A04 1 Alarm Response monitoring timeout during safety communication error processing A timeout occurred during the safety communication error response 00A05 1 Alarm Safety communication reception interval monitoring timeout No response was retur...

Page 187: ... Transmission interval monitoring time of the I O module with diagnostic functions is the time used for monitoring where the master station detects an error on safety communications data transmission from the I O module with diagnostic functions to the master station If the interval of safety communications from the I O module with diagnostic functions exceeds the time set in Transmission interval...

Page 188: ...Parameter Module Information Target module Module Parameter Application setting 2 Double click on the item to be changed and enter a setting value Item where a value is selected from a drop down list Click the button of the item to be set to display a drop down list Select an item Item where a value is entered into a text box Double click on the item to be set and enter a numerical value ...

Page 189: ...11 PARAMETER SETTINGS 11 3 Refresh Settings 187 11 11 3 Refresh Settings Module parameter refresh settings are not available for the I O module with diagnostic functions that is set to SIL2 mode ...

Page 190: ...riodic inspection Perform the following inspection one or two times in 6 months to a year Perform it as well after equipment is transferred or modified or wiring is changed Apply 6V to all input terminals of the input module with diagnostic functions and check that an input does not turn on For other inspection items refer to the following MELSEC iQ R Module Configuration Manual ...

Page 191: ...12 MAINTENANCE AND INSPECTION 189 12 MEMO ...

Page 192: ...Name Description RUN LED Displays the module operating status On Normal operation Off When 5V power supply was disconnected or a watchdog timer error occurred ERR LED Displays the error occurrence status of the module 1 On An error occurred minor error Flashing An error occurred moderate error Off Normal operation ALM LED Depending on LED display settings during an error displays the wait for rest...

Page 193: ...e histories of errors that occurred on the network as well as histories of errors detected in modules and executed operations Module Information List Displays status information of the I O module with diagnostic functions Item Description Status Major Error because of which the module stops such as hardware or memory failure Moderate Error because of which the module stops such as a parameter erro...

Page 194: ... module In addition On and Off are output in CSV format by clicking Create File For this reason when checking LED status on the Module Diagnostics window do not set LED display settings during an error of Basic setting to Display I O status and error switching 1 second interval Item Description LED information Displays the status of each LED of the I O module with diagnostic functions External inp...

Page 195: ... enough Calculate the current consumption of the mounted modules such as the remote head module I O modules and intelligent function modules to check that the power capacity is enough Check whether the modules are mounted properly Check the mounting state of each module Cases other than the above Reset the remote head module and check that the RUN LED turns on If the RUN LED still remains off the ...

Page 196: ...mmunication setting Page 132 Procedure on the SIL2 Process CPU side Check whether the remote head module is in STOP state Check the RUN STOP RESET switch for the remote head module and if it is set to STOP change it to RUN Check whether the wiring between the master station and the remote head module is correct Check the wiring between the master station and the remote head module Check whether a ...

Page 197: ...ollowing Page 141 Firmware Version for SIL2 Mode No Check item Action 1 Check whether the S MODE LED is on If the S MODE LED is not on take action by referring to the following Page 194 When the S MODE LED is flashing or off 2 When the external input signal is on check whether the corresponding input LED is on If the LED is not on check again the wiring between the external input device and the mo...

Page 198: ...ut data is set is correct If data is set to a safety device different from the safety device assigned by the refresh device setting a safety output cannot be made correctly Check the refresh device setting and make necessary corrections to make the program content consistent MELSEC iQ R CPU Module User s Manual Application 4 Check whether Wiring output selection is set to Not used When Not used is...

Page 199: ...d source of a MOSFET the load current may flow as shown in the figure below and thus the load may momentarily turn on before establishment of the safety connection of the output module with diagnostic functions before the S MODE LED of the output module with diagnostic functions turns on t1 Output turns on for approx 200 s Use a load or device with the response speed of 1ms or longer TB1 TB16 TB17...

Page 200: ...e project targeted for Import Setting operation is correct Review the module configuration of the remote head module project targeted for Import Setting operation Check item Action Check whether To Use or Not to Use the Safety Communication Setting is set to Use in the project of the SIL2 Process CPU Check To Use or Not to Use the Safety Communication Setting in the project of the SIL2 Process CPU...

Page 201: ...te I O modules is configured based on a redundant line the safety module operation cannot be performed from the SIL2 Process CPU in the standby system Perform the safety module operation again from the personal computer on which GX Works3 is open and to which the SIL2 Process CPU in the control system is connected 3 Check whether the S MODE LED of the I O module with diagnostic functions is off Ch...

Page 202: ...ithin the range from 0 to 4 Set Input response time X to a longer time than the input dark test pulse output time Input dark test pulse output time Input dark test pulse OFF time Number of pulse output for input dark test 2 1 1140H Double input discrepancy auto recovery setting range error A value other than 0 to 1 is set in Double input discrepancy auto recovery setting Set Double input discrepan...

Page 203: ... error If the same error occurs again even after measures have been taken against noise the module may be in failure Please consult your local Mitsubishi representative 3010H External power supply error An error was detected on the external power supply Review and adjust connected devices wiring and voltage Power on the external power supply at the same timing of power on of the module power suppl...

Page 204: ...signals in the following tables since they are used by the system If users use turn on the signals the functions of the I O module with diagnostic functions cannot be guaranteed Input module with diagnostic functions Safety input signal Safety output signal Device number Signal name SA X0 Safety input signal X0 SA X1 Safety input signal X1 SA X2 Safety input signal X2 SA X3 Safety input signal X3 ...

Page 205: ...afety output signal Y1 SA Y2 Safety output signal Y2 SA Y3 Safety output signal Y3 SA Y4 Safety output signal Y4 SA Y5 Safety output signal Y5 SA Y6 Safety output signal Y6 SA Y7 Safety output signal Y7 SA Y8 Safety output signal Y8 SA Y9 Safety output signal Y9 SA YA Safety output signal YA SA YB Safety output signal YB SA YC Safety output signal YC SA YD Safety output signal YD SA YE Safety outp...

Page 206: ... for the I O module with diagnostic functions in SIL2 mode that are assigned to the CPU module The safety I O numbers SA X SA Y described in this section are the safety I O numbers when 0 is set as the start number with the safety data transfer device setting in the safety communication setting window Safety output signal This output signal is used for safety control The signal shows the ON OFF st...

Page 207: ... signals X Y when 0 is set as the start I O number of the I O module with diagnostic functions Do not use the use prohibited signals in the following tables since they are used by the system If users use turn on the signals the functions of the I O module with diagnostic functions cannot be guaranteed Input signal Output signal Device number Signal name X0 to XF Use prohibited X10 Error flag X11 t...

Page 208: ...en 0 is set as the start I O number of the I O module with diagnostic functions Error flag Error flag X10 turns on when an error occurs Device number This number shows the device number of the input signal Performed by the I O module with diagnostic functions Performed by a program Signal name External input output X Y00 to X Y0F Error flag X10 OFF OFF ON 0 0 ON Error code Latest error code Un G51...

Page 209: ...initial processing of the I O module with diagnostic functions is completed after the CPU module is powered on or is reset Module READY X1F turns off When a watchdog timer error occurs Module READY X1F turns on Device number This number shows the device number of the input signal Signal name External input output X Y00 to X Y0F Module READY X1F ...

Page 210: ...he I O module with diagnostic functions Error clear request Turn on and off this signal to clear Error flag X10 For the timing to turn on and off this signal refer to the following Page 206 Error flag Device number This number shows the device number of the output signal To control Error clear request Y10 from the safety program control it by operating a standard program using standard safety comm...

Page 211: ...y areas refer to the following Page 212 Details of buffer memory areas The buffer memory areas of the I O module with diagnostic functions are intended only for monitor data data used for referring to the status of the I O module with diagnostic functions Reading data is only allowed Writing data is not allowed Do not write data into buffer memory areas Writing data into these areas can cause a mo...

Page 212: ... 6 Same as Error history No 1 0 62 63 3EH 3FH System area 64 to 69 40H to 45H Error history No 7 Same as Error history No 1 0 70 71 46H 47H System area 72 to 77 48H to 4DH Error history No 8 Same as Error history No 1 0 78 79 4EH 4FH System area 80 to 85 50H to 55H Error history No 9 Same as Error history No 1 0 86 87 56H 57H System area 88 to 93 58H to 5DH Error history No 10 Same as Error histor...

Page 213: ... signal X00 to X0F SIL2 mode Sub 0000H 1029 to 1031 405H to 407H System area 1032 408H Double input discrepancy auto recovery enabled signal 0000H 1033 to 1035 409H to 40BH System area 1036 40CH Double input discrepancy detection state 0000H 1037 to 1039 40DH to 40FH System area 1040 410H Input dark test error detection state 0000H 1041 to 2047 411H to 7FFH System area Address decimal Address hexa...

Page 214: ...emory address of this area Buffer memory name X Y00 to X Y0F Latest address of error history 0 Item Description Example 1 Error code The error code is stored 1900H First Last two digits of the year Stored in the BCD code 2016H Month Day 527H Hour Minute 1234H Second 56H Day of the week The following values are stored in the BCD code for each day of the week Sunday 0 Monday 1 Tuesday 2 Wednesday 3 ...

Page 215: ...NC6B Main or the RX40NC6B Sub needs to be monitored Ex In this example 0 is set as the start I O number of the RX40NC6B Main and 2 is set as the start I O number of the RX40NC6B Sub Bits of external input terminals for which Wiring input selection is set to Not used are fixed to 0 Buffer memory name X Y00 to X Y0F Latest error code 512 Stored value Description 0001H Disabled state 0002H Disabled s...

Page 216: ... relevant input signal pair Buffer memory address The following table shows the buffer memory address of this area Clearing Double input discrepancy detection state This area will not be cleared even if the double input discrepancy detection state is eliminated Turn on and off Error clear request Y10 to clear this area Buffer memory name X00 to X0F External input monitor signal X00 to X0F SIL2 mod...

Page 217: ... table shows the buffer memory address of this area Output dark test error detection state An output dark test error detection state is stored in this area This area turns on when an output dark test error occurs This area remains on until the power is turned off after an output dark test error occurred Buffer memory address The following table shows the buffer memory address of this area 1 0 Norm...

Page 218: ...ter station safety station 1 S2cycin Control cycle time of the input side RX40NC6B Main 2 S2cycout Control cycle time of the output side RY40PT5B Main 2 RMin Safety refresh monitoring time of the input side connection of the master station safety station 3 Safety I O HOLD time 5 RMout Safety refresh monitoring time of the output side connection of the master station safety station Safety I O HOLD ...

Page 219: ...ons of the I O module with diagnostic functions Input module with diagnostic functions Unit mm 1 The terminal block for test pulse output is added to the module with production information first four digits of 0202 or later Output module with diagnostic functions Unit mm 98 4 27 8 110 1 131 106 15 5 98 4 27 8 110 131 106 ...

Page 220: ...rrupt factor reset request 112 L Latest address of alarm history 91 Latest address of error history 90 212 Latest alarm code 107 Latest error code 107 213 LED indication on error condition 42 181 LED indication setting on error condition 92 List of detectable conditions 45 48 50 M Module information list 63 Module power supply overcurrent protection 180 Module power supply overvoltage protection 1...

Page 221: ...on state 215 Output read back function 179 Output short circuit detection automatic clear enable disable 106 Output short circuit detection setting 106 Output short circuit detection status 110 Output signal 77 Overload protection 180 P Protection function 180 Pulse stretch 26 R Reading and saving event time stamp data 31 Refresh processing time 59 RUN LED 124 S S MODE LED 124 Safety input signal ...

Page 222: ...r 2020 SH NA 081621ENG C Added or modified parts SAFETY PRECAUTIONS CONDITIONS OF USE FOR THE PRODUCT RELEVANT MANUALS TERMS GENERIC TERMS AND ABBREVIATIONS Section 1 1 1 4 Appendix 6 November 2022 SH NA 081621ENG D Added or modified parts CONDITIONS OF USE FOR THE PRODUCT Chapter 4 WARRANTY This manual confers no industrial property rights or any rights of any other kind nor does it confer any pa...

Page 223: ...could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces ...

Page 224: ...duces and retains sufficient spare parts for repairs of its Products for a period of seven 7 years after production is discontinued f MELCO generally announces discontinuation of Products through MELCO s Technical Bulletins Products discontinued and repair parts for them may not be available after their production is discontinued 2 Limits of Warranties a MELCO does not warrant or guarantee the des...

Page 225: ...ul death and or physical property damages as well as damages of a pecuniary nature the disclaimers and limitations contained in these terms shall apply to all three types of damages to the fullest extent permitted by law If however the personal injury wrongful death and or physical property damages cannot be disclaimed or limited by law or public policy to the extent provided by these terms then i...

Page 226: ...mes system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies In some cases trademark symbols such as or are not specified in this manual SH NA 081621ENG D ...

Page 227: ......

Page 228: ...without notice When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN ...

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