MINN KOTA ENDURA MAX Engine Mount 160 Owner'S Manual Download | Manualshive

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ENGINE MOUNT

TROLLING MOTOR

Owner’s Manual

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Summary of Contents for ENDURA MAX Engine Mount 160

Page 1: ...ENGINE MOUNT TROLLING MOTOR Owner s Manual...

Page 2: ...____________________________________________________________________________________________________ Store Where Purchased _____________________________________________________________________________...

Page 3: ...19 BATTERY WIRING INSTALLATION 20 Boat Rigging Product Installation 20 Conductor Gauge and Circuit Breaker Sizing Table 20 Selecting the Correct Batteries 21 Additional Considerations 21 Connecting th...

Page 4: ...tions may result in electric shorts of battery s and or motor Always disconnect motor from battery s before cleaning or checking the propeller Avoid submerging the Control Module and Hand Controller a...

Page 5: ...Y THE USE OF OTHER REPLACEMENT PARTS NOT MEETING THE DESIGN SPECIFICATIONS OF THE ORIGINAL PARTS WILL NOT BE COVERED BY THIS LIMITED WARRANTY The cost of normal maintenance or replacement parts which...

Page 6: ...6 minnkotamotors com 2018 Johnson Outdoors Marine Electronics Inc KNOW YOUR BOAT Keel Bow Hull Bow Stern Stern Port Port Starboard Starboard Gunwale Gunwale Inboard Outboard Transom...

Page 7: ...Marine Electronics Inc FEATURES NOTICE Specifications subject to change without notice This diagram is for reference only and may differ from your actual motor Composite Mount Sealed Electronics Cool...

Page 8: ...rt Description Qty A Items 2 22 2994856 BAG ASSY EM 1 2 2383422 SCREW 3 8 16 X 1 1 4 HHCS SS 6 4 2381726 WASHER FENDER 3 8 X 1 1 4 SS 6 6 2381728 WASHER FLAT 3 8 THICK SS SAE 6 8 2383122 NUT 3 8 16 NY...

Page 9: ...in its down position and in its up or tilt position If you have any questions on whether the Minn kota motor you have selected can be properly installed on your boat call our customer service number a...

Page 10: ...Keep the motors in the Mounting Bracket and position the Engine Mount Assembly Item B onto the Anti ventilation Plate of the Outboard Engine Place the Engine Mount Assembly as close to the Outboard En...

Page 11: ...nd set the Engine Mount Assembly aside c Use a Drill with a 3 8 Drill Bit to drill through the Anti ventilation Plate on the marked locations d Place the Insulator Pad Item 20 between the feet of the...

Page 12: ...n some boats it may be necessary to add a Cable Port through the Transom If necessary consult your marine dealer for appropriate hardware g Place one 3 8 Washer Item 6 on the end of each of the six 3...

Page 13: ...Engine Mount cable to the engine housing or to other cables on the boat to prevent snagging and to make sure that the cable does not become lodged underneath the engine bracket when it is raised and l...

Page 14: ...WARNING Remove the ignition key before beginning installation to prevent accidental starting of Outboard Engine during installation The Control Module contains all of the electronics that are used to...

Page 15: ...which of the two Power Leads from the Control Module will be used Once a set has been selected completely connect the Lead Wires from the first set before moving to the second set Do not cross Lead W...

Page 16: ...rst Motor h Slip a Heat Shrink over the first Negative Lead Wire gray from the Control Module Connect the Negative Lead Wire gray from the Control Module to the Negative Lead Wire gray from the first...

Page 17: ...from the Control Module to the Negative Lead Wire gray from the second motor 4 Shrink Tube Shrink Tube Positive Lead Wire from Control Module violet Negative Lead Wire from Control Module gray Positiv...

Page 18: ...nd secure them by sealing the Heat Shrinks over the connections with a heat gun l Route the wires in a way that they will not be a tripping hazard Secure any excess wires by tucking them away or secur...

Page 19: ...14 x 1 16 x 1 C x 1 Installing the Hand Controller and Connecting it to the Control Module INSTALLING THE HAND CONTROLLER AND CONNECTING IT TO THE CONTROL MODULE The Hand Controller comes equipped wi...

Page 20: ...et 15 feet 20 feet 25 feet 30 lb 30 50 Amp 12 VDC 10 AWG 10 AWG 8 AWG 6 AWG 4 AWG 40 lb 45 lb 42 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG 50 lb 55 lb 50 60 Amp 12 VDC 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 70 lb 42 50 A...

Page 21: ...gasoline outboard we recommend that you use a separate deep cycle marine battery batteries for your Minn Kota trolling motor For more information on battery selection and rigging please visit minnkota...

Page 22: ...For safety reasons do not switch the motor on until the propeller is in the water If installing a leadwire plug observe proper polarity and follow instructions in your boat owner s manual WARNING For...

Page 23: ...o negative terminal of battery 1 To trolling motor negative 24 Volt Series Connection Battery 1 Low Side Neg Neg Pos Pos Battery 2 High Side 24 Volts to trolling motor positive or circuit breaker Two...

Page 24: ...agram Double check your motor s voltage for proper connections Over Current Protection Devices are not shown in this illustration ENGINE MOUNT Battery 1 12v Red B Violet M Violet M Gray M Gray M Contr...

Page 25: ...sition The motor can be steered using the boat s steering wheel or outboard tiller Digital Maximizer Motors with Digital Maximizer provide up to five times longer run time on a single charge by drawin...

Page 26: ...n use always turn the Speed Knob on the Hand Controller to OFF If the Speed Knob is set or accidentally engaged or bumped and is not positioned to OFF the prop will turn on unexpectedly The prop may a...

Page 27: ...as viewed from the inside of the boat To operate the Engine Mount in the reverse direction slowly turn the Speed Control Knob in the reverse direction If everything is hooked up properly the prop wil...

Page 28: ...Prop Nut g Tighten the Prop Nut 1 4 turn past snug at 25 35 inch lbs Propeller Propeller Prop Nut Prop Washer Drive Pin Propeller Prop Nut Prop Washer Drive Pin Armature Shaft NOTICE If the Drive Pin...

Page 29: ...ency To maintain this top performance the leading edge of the blades must be kept smooth If they are rough or nicked from use restore to smooth by sanding with fine sandpaper 1 Motor fails to run or l...

Page 30: ...nd an answer to your question Call Us for U S and Canada Our consumer service representatives are available Monday Friday between 7 00 a m 4 30 p m CST at 800 227 6433 If you are calling to order part...

Page 31: ...tate requirements please contact your dealer or distributor from which your product was purchased DISPOSAL Minn Kota motors are not subject to the disposal regulations EAG VO electric devices directiv...

Page 32: ...expressly approved by Johnson Outdoors Marine Electronics Inc could void the user s authority to operate this equipment NOTICE This equipment has been tested and found to comply with the limits for a...

Page 33: ...ecovery and or your European Union member state requirements please contact your dealer or distributor from which your product was purchased Tools required but not limited to flat head screwdriver Phi...

Page 34: ...376 PLAIN END HSG 4 WHITE 2 12 144 017 BEARING FLANGE 2 14 725 095 PAPER TUBE SEAL BORE 2 16 880 025 SEAL 4 18 973 025 SPACER BRUSH PLATE 4 20 2 600 234 BRUSH PLATE ASSEMBLY 4 EM 2 22 188 094 BRUSH AS...

Page 35: ...OD CUT N A 2 88 2385811 s LABEL 24 36V YLW SUPPLIER 1 90 2383422 SCREW 3 8 16 X 1 1 4 HHCS SS 6 92 2381726 WASHER FENDER 3 8 X 1 1 4 SS 6 94 2381728 WASHER FLAT 3 8 THICK SS SAE 6 96 2383122 NUT 3 8...

Page 36: ...ories including UP TO 15 DEEP Control more water and catch more sh with the rst 15 shallow water anchor BUILT IN WORK LIGHT Lets you tie lines and work from the transom any time of day or night Includ...

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