MillRight MEGA V FS Assembly Instructions Manual Download Page 12 | Manualshive

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Mega V Extrusion/Rack

Parts

1465 Mega V Extrusion w/Logo

2650 Mega V Extrusion (2)

Gear Rack Long (2)

Gear Rack Short

Drag Chain Mount (3)

Left Gantry End Plate

Right Gantry End Plate

X/Z Assembly

Y Mid-Span Support (2)

Hardware

Drop-In T Nut (13)

Large T Nut (32)

M5x12 Button Cap (9)

M5 Split lock Washer (13)

M5x20 Button Cap (32)

M5x25 Button Cap (4)

5/16x3/4 Button Cap (8)

Tools

Phillips-Head Screwdriver

10mm Wrench

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Summary of Contents for MEGA V FS

Page 1: ...spinning end mill or bit Keep your hands off the gear rack Always wear eye and ear protection while operating your machine Always run a dust collector or wear a mask while performing a milling operati...

Page 2: ...ing Place the v wheel body on a flat hard surface Place 1 608 bearing on top of the v wheel body Using something flat like a scrap block of wood press the bearing into the v wheel body Flip the v whee...

Page 3: ...wheel spins freely Repeat this process with the remaining v wheel bodies Set the v wheels to the side Gantry End Plates Parts Left Gantry End Plate Right Gantry End Plate X Y Motor Mount 2 Assembled V...

Page 4: ...el should turn freely The eccentric should turn with a 13mm wrench Repeat for the second eccentric spacer Repeat the process with the left gantry end plate The recessed pockets on the plate should be...

Page 5: ...2 inside box 2 single wrapped 6060 extrusion Homing Kit Z Engager Bracket Hardware M3x10 Button Cap 14 M3x16 Machine Screw 2 M5x20 Machine Screw 2 5 16x3 4 Button Cap Screw 2 5 16x3 4 Button Cap Screw...

Page 6: ...ils will have plastic or rubber blocks to keep the bearings from sliding off Leave them in place until told to remove them If the blocks are not present tape both ends of the rails to keep the bearing...

Page 7: ...d tighten the router mount screws Use 2 5 16x1button caps to attach the router cap to the router mount Place the Z plate to the side X Plate Parts X Plate Z Motor Mount Screw Seat Plate UHMW Screw Sea...

Page 8: ...using 2 M5x16 machine screws and 2 M5 nylock nuts Do not over tighten or you may deform the UHMW screw seat The front of the X plate is the face with the recessed pockets The top of the X plate is the...

Page 9: ...ring block or tape from the bottom of the Z rails Insert a M3x16 machine screw in the bottom hole on both rails and finger tighten a M3 nylock Prop the X plate on its bottom using the router mount Pla...

Page 10: ...Thread the 178mm lead screw into the ABN Using 2 M4x12 machine screws with M4 split lock washers attach the Z motor mount to the top of the X plate Locate the X Y motor mount and lower the Z plate to...

Page 11: ...f the Z motor mount Place the 4750mm motor with the motor wire positioned to the back of the X Z assembly opposite of the router mount onto the spacers Secure with 4 M4x16 machine screws Using a 2mm h...

Page 12: ...ng 2 Gear Rack Short Drag Chain Mount 3 Left Gantry End Plate Right Gantry End Plate X Z Assembly Y Mid Span Support 2 Hardware Drop In T Nut 13 Large T Nut 32 M5x12 Button Cap 9 M5 Split lock Washer...

Page 13: ...chain mount Place 3 drop in t nuts in the groove on the opposite side of the extrusion from the gear rack near the left end of the extrusion Put M5 split lock washers on 3 M5x12 button cap screws Pos...

Page 14: ...Mega V extrusion using the v shaped slots on the top and bottom If the v wheels are too tight to slide on the extrusion use a 13mm wrench to turn the eccentrics until the assembly slides onto the ext...

Page 15: ...side v of the corner joiner or they will not slide down the extrusion slots lat surface or table lay out the 2 2650 6060 extrusion with space for the 1465 extrusion between them Take 1 1465 extrusion...

Page 16: ...nd rear 1465 extrusion make sure the outside is flush with the ends of the 2650 extrusion Tighten the set screws for the inside corner joiners The gussets will connect the 1465 extrusion to the 2650 e...

Page 17: ...16x3 4 Button Cap Screw 16 Tools 3mm Hex Key 3 16 Hex Key Block Brace about 7 Square Preload the set screws into the inside corner joiners 2 for each joiner Slide 2 inside corner joiners into the top...

Page 18: ...be adjusted when installing the subframe Leave the legs near the center of the 2650 extrusion Place 2 M5x16 button cap screws through the outside of the y end plate and lightly thread on a large t nu...

Page 19: ...drop in t nuts one in each slot in the inside faces of each leg There will be 4 drop in t nuts for each outside leg and 6 drop in t nuts for each middle leg 2 each on the left right and inside of the...

Page 20: ...d middle legs You may have to adjust the middle legs to allow the 1235 extrusion to fit Place 2 drop in t nuts in each 1465 and 1235 extrusion to correspond with each gusset Push the drop in t nuts to...

Page 21: ...split lock washers attach the drag chain mounts to the 2650 frame rail with the slots pointing towards the front of the machine Slide one drag chain mount to the front of the machine and the other two...

Page 22: ...ort Carefully push the t nuts to line up with the holes on the Y midspan support and secure with 2 M5x25 button cap screws with M5 split lock washers Repeat the process on the right side of the machin...

Page 23: ...t on the bottom for the lowest plate position Continue installation with the remaining v wheels Once the wheels are installed Move the gantry back and forth The travel should be smooth If one side lag...

Page 24: ...ews 2 set screws for each pinion gear Fully seat the pinion gear onto the motor shaft and tighten the set screws One set screw should be against the flat of the motor shaft The 4750 motors will go on...

Page 25: ...ine screws with the slot facing to the right Secure with M5 Nylocks Leave loose to adjust the rack Move the gantry all the way to the front Make sure the rack is engaging the pinion gear Adjust the ra...

Page 26: ...ddle Run the Z axis down by rotating the coupler There will be two holes at the top right of the X plate on either side of the right Z rail Insert 2 M3x20 machines screw in the holes Place the long pa...

Page 27: ...cket is opposite the switch In the top of the rear 1465 Extrusion in the first slot place a drop in t nut Secure the 90 slot to the 1465 extrusion using a M5x12 machine screw with a M5 split lock wash...

Page 28: ...and curving down pictured above The red wire will connect to the terminal closest to the black terminal Connect the Z and X switches Leave the Y switch alone for now DeWalt Router Parts DeWalt 618 Rou...

Page 29: ...e side flip the link over and reattach the link to the chain Attach that end to the top of the drag chain bracket on the X motor mount with 2 M4x12 Machine Screws and 2 M4 nylock nuts Stretch out the...

Page 30: ...ch the end of the drag chain to the slot in the left most drag chain mount with a M4x12 machine screw and a M4 Nylock nut Move the X Z assembly all the way to the left Zip Tie the drag chain to the sl...

Page 31: ...end plate The Y homing wire will be zip tied to the underside of the Y drag chain mounts attached to the 2650 frame Attached the homing wires to the Y homing switch and secure the wire to the drag ch...

Page 32: ...2 button caps with M6 washers attach the box to the side of the machine using the first and last drop in t nuts The Red estop button on the box should be facing the front of the machine With the remai...

Page 33: ...ng the machine check out the Operating and Troubleshooting Guide at https millrightcnc com wp content uploads 2021 08 Operating and Troubleshooting Guide version 1p00 pdf Also see www millrightcnc com...

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