Ignition Components
Flywheel
The flywheel is weighted and balanced to improve engine running characteristics. The flywheel is secured to the crankshaft
with a washer and nut. The flywheel has a ring gear that is used with the optional starter motor to start the engine electrically.
The top of the flywheel is cast with notches to engage the recoil starter, for manual starting.
Below the ring gear, the flywheel is cast with a timing key. As the timing key passes the crankshaft position sensor (CPS), the
CPS generates an electrical pulse that is sent to the engine control module (ECM). The ECM calculates the speed and position
of the crankshaft according to the frequency and timing of the pulses. The ECM then uses the speed and position information to
regulate ignition and fuel injector timing.
The flywheel also has magnets on the inside circumference to generate voltage within the stator. Refer to
Stator
, for additional
information.
Flywheel Removal
1. Remove the air box and recoil starter.
•
It is easiest to remove and install these two items together.
•
Refer to
Section 3C
‑
Air Box Removal
and
Section 8A
‑
Recoil Starter
.
2. Disconnect the spark plug leads from the spark plugs.
3. Hold the flywheel with a flywheel holding tool, and remove the flywheel nut and washer.
a -
Flywheel holding tool
b -
Breaker bar and socket
Flywheel Holding Tool
91‑ 52344
4. Fasten a three‑point flywheel puller onto the flywheel. Do not use a jaw type puller.
NOTE: Do not use heat or strike the flywheel.
5. Loosen the flywheel using the puller.
63875
6. Remove the flywheel and retain the flywheel key.
a
b
62876
Ignition
90-8M0125265 eng NOVEMBER 2017
© 2018 Mercury Marine
Page 2A-13
Summary of Contents for 15 EFI FourStroke
Page 1: ...SERVICE MANUAL 15 20 EFI FourStroke...
Page 5: ...90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page iv...
Page 31: ...Maintenance Notes Page 1B 20 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 49: ...General Information Notes Page 1C 18 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 71: ...General Troubleshooting Notes Page 1E 14 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 91: ...Ignition Notes Page 2A 20 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 117: ...Fuel System Operation Notes Page 3A 6 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 124: ...Service Procedures Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 3C 3...
Page 147: ...Service Procedures Notes Page 3C 26 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 185: ...Cylinder Block Crankcase Notes Page 4A 38 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 272: ...Power Tilt Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 5B 3...
Page 301: ...Power Tilt Notes Page 5B 32 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 306: ...Gear Housing 2 15 1 Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 6A 5...
Page 343: ...Gear Housing 2 15 1 Notes Page 6A 42 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 346: ...Throttle and Shift Linkage Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 7A 3...
Page 381: ...Tiller Handle Notes Page 7B 24 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 384: ...Recoil Starter Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 8A 3...
Page 395: ...Notes Color Diagrams Page 9A 2 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 396: ...Notes Color Diagrams 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 9A 3...
Page 405: ...Color Diagrams Notes Page 9A 8 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...