12. Electric start models: Connect the engine harness red bullet connector to the voltage regulator/rectifier.
a -
2‑pin ECT sensor connector
b -
Voltage regulator/rectifier red bullet
connector
c -
Yellow fuse housing
d -
Oil pressure switch with rubber boot
installed (behind harness)
e -
Ground terminal
f -
Black fuse housing
Description
Nm
lb‑in.
lb‑ft
Ground terminal screw
6.0
53.1
–
Oil pressure switch screw
1.5
13.3
–
13. Install the ignition coil. Refer to
Section 2A
‑
Ignition Coil.
Be certain to tighten the mounting screws to the specified
torque.
Description
Nm
lb‑in.
lb‑ft
Ignition coil mounting screw (M6 x 25) (2)
6.0
53.1
–
14. Connect the throttle position sensor (TPS), temperature and manifold absolute pressure (TMAP) sensor, and the idle air
control (IAC) to the engine harness.
a -
TPS connector
b -
TMAP sensor connector
c -
IAC connector
IMPORTANT: Additional connections will be made after the powerhead is installed onto the driveshaft housing. Secure all loose
items as necessary, for the powerhead installation.
Powerhead Installation
IMPORTANT: This procedure assumes that all components are in the state as removed in
Powerhead Removal
(for example,
the VST and fuel rail remain connected by the high‑pressure fuel hose). If any additional disassembly was performed, refer to
the appropriate service procedure for reassembly details.
This procedure contains steps for an electric start, power tilt model. Some steps will not apply to other models.
1. Attach the powerhead to the driveshaft housing:
a. Ensure that the powerhead gasket, driveshaft seal, and rubber seal are in place on the driveshaft housing. Refer to
Section 5A
‑
Driveshaft Housing Installation
for details.
b. Install the powerhead onto the driveshaft and driveshaft housing.
63939
a
b
c
d
f
e
a
b
c
63938
Cylinder Block/Crankcase
90-8M0125265 eng NOVEMBER 2017
© 2018 Mercury Marine
Page 4A-33
Summary of Contents for 15 EFI FourStroke
Page 1: ...SERVICE MANUAL 15 20 EFI FourStroke...
Page 5: ...90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page iv...
Page 31: ...Maintenance Notes Page 1B 20 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 49: ...General Information Notes Page 1C 18 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 71: ...General Troubleshooting Notes Page 1E 14 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 91: ...Ignition Notes Page 2A 20 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 117: ...Fuel System Operation Notes Page 3A 6 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 124: ...Service Procedures Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 3C 3...
Page 147: ...Service Procedures Notes Page 3C 26 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 185: ...Cylinder Block Crankcase Notes Page 4A 38 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 272: ...Power Tilt Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 5B 3...
Page 301: ...Power Tilt Notes Page 5B 32 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 306: ...Gear Housing 2 15 1 Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 6A 5...
Page 343: ...Gear Housing 2 15 1 Notes Page 6A 42 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 346: ...Throttle and Shift Linkage Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 7A 3...
Page 381: ...Tiller Handle Notes Page 7B 24 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 384: ...Recoil Starter Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 8A 3...
Page 395: ...Notes Color Diagrams Page 9A 2 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 396: ...Notes Color Diagrams 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 9A 3...
Page 405: ...Color Diagrams Notes Page 9A 8 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...