Throttle Position Sensor (TPS)
The throttle position sensor (TPS) is located on the throttle body and is in direct contact with the throttle shaft. The TPS
transmits throttle angle information to the ECM, which regulates the fuel injector volume (pulse width) and ignition timing.
63004
TPS Replacement
To replace the TPS:
1. Remove the throttle body from the engine. Refer to
Section 3C
‑
Throttle Body Removal
.
2. Remove the two Torx® screws that secure the TPS to the throttle body, and remove the TPS.
3. Attach the new TPS to the throttle body, and secure it with the two Torx® screws, positioned in the center of the two slots.
a -
Torx® screw (2)
b -
Slot (2)
4. Connect the TPS to the engine harness, and connect and launch CDS G3.
5. Navigate to the
Live Data
screen to view the
Throttle Position
value.
6. Adjust the position of the TPS until the value reads 0.6° ± 0.1°.
7. Tighten the two Torx® screws. Confirm that the TPS value did not change.
8. Disconnect CDS G3.
9. Install the throttle body onto the engine. Refer to
Section 3C
‑
Throttle Body Installation
.
Wiring Diagram
a -
ECM
b -
TPS
a
a
b
b
65358
J2
J3
RED/WHT
BLU/WHT
BLK/BLU
RED/WHT
BLU/WHT
BLK/BLU
1
2
3
7
23
27
1
2
3
1
18
17
34
17
1
10
3
2
4
5
6
7
13
15
12
11
14
16
9
8
34
18
27
20
19
21
22
23
24
30
32
29
28
31
33
26
25
a
b
62912
Ignition
Page 2A-12
© 2018 Mercury Marine
90-8M0125265 eng NOVEMBER 2017
Summary of Contents for 15 EFI FourStroke
Page 1: ...SERVICE MANUAL 15 20 EFI FourStroke...
Page 5: ...90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page iv...
Page 31: ...Maintenance Notes Page 1B 20 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 49: ...General Information Notes Page 1C 18 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 71: ...General Troubleshooting Notes Page 1E 14 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 91: ...Ignition Notes Page 2A 20 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 117: ...Fuel System Operation Notes Page 3A 6 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 124: ...Service Procedures Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 3C 3...
Page 147: ...Service Procedures Notes Page 3C 26 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 185: ...Cylinder Block Crankcase Notes Page 4A 38 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 272: ...Power Tilt Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 5B 3...
Page 301: ...Power Tilt Notes Page 5B 32 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 306: ...Gear Housing 2 15 1 Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 6A 5...
Page 343: ...Gear Housing 2 15 1 Notes Page 6A 42 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 346: ...Throttle and Shift Linkage Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 7A 3...
Page 381: ...Tiller Handle Notes Page 7B 24 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 384: ...Recoil Starter Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 8A 3...
Page 395: ...Notes Color Diagrams Page 9A 2 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 396: ...Notes Color Diagrams 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 9A 3...
Page 405: ...Color Diagrams Notes Page 9A 8 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...