3. Remove the lockwasher, belt guide, timing gear, and timing gear key from the crankshaft.
a -
Crankshaft
b -
Nut
c -
Lockwasher
d -
Belt guide
e -
Timing gear
Thermostat and Exhaust Cover Removal
1. Remove the oil filter. Be certain to wipe up any spills, and dispose of oil, filter, and oil‑soaked rags according to local
regulations.
2. Remove the two screws securing the thermostat cover and electrical bracket.
3. Remove the engine coolant temperature sensor.
4. Remove and inspect the anode. Discard and replace, if it is corroded 50% or more.
5. Remove the five exhaust cover screws. Remove the exhaust cover.
6. Remove the oil pressure switch.
a -
Oil filter
b -
Thermostat cover/electrical
bracket mounting screws
c -
Engine coolant temperature
sensor
d -
Cylinder head assembly
e -
Anode
f -
Exhaust cover
g -
Oil pressure switch
7. Remove the cylinder head assembly. Refer to
Section 4B
‑
Cylinder Head Removal
.
8. Inspect the water cooling passages in the block and the exhaust cover for debris.
a
b
c
d
e
63944
63992
a
c
b
d
e
f
g
Cylinder Block/Crankcase
90-8M0125265 eng NOVEMBER 2017
© 2018 Mercury Marine
Page 4A-13
Summary of Contents for 15 EFI FourStroke
Page 1: ...SERVICE MANUAL 15 20 EFI FourStroke...
Page 5: ...90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page iv...
Page 31: ...Maintenance Notes Page 1B 20 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 49: ...General Information Notes Page 1C 18 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 71: ...General Troubleshooting Notes Page 1E 14 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 91: ...Ignition Notes Page 2A 20 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 117: ...Fuel System Operation Notes Page 3A 6 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 124: ...Service Procedures Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 3C 3...
Page 147: ...Service Procedures Notes Page 3C 26 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 185: ...Cylinder Block Crankcase Notes Page 4A 38 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 272: ...Power Tilt Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 5B 3...
Page 301: ...Power Tilt Notes Page 5B 32 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 306: ...Gear Housing 2 15 1 Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 6A 5...
Page 343: ...Gear Housing 2 15 1 Notes Page 6A 42 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 346: ...Throttle and Shift Linkage Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 7A 3...
Page 381: ...Tiller Handle Notes Page 7B 24 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 384: ...Recoil Starter Notes 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 8A 3...
Page 395: ...Notes Color Diagrams Page 9A 2 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...
Page 396: ...Notes Color Diagrams 90 8M0125265 eng NOVEMBER 2017 2018 Mercury Marine Page 9A 3...
Page 405: ...Color Diagrams Notes Page 9A 8 2018 Mercury Marine 90 8M0125265 eng NOVEMBER 2017...