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M-B Multi-Service Vehicle

Page 3.19

Vehicle Information

© 2008 M-B Companies Inc.

All Rights Reserved

Layout of Engine

Figure 5

System Power

The MSV system uses 12-volt power from a single battery pack. The
alternator and voltage regulator maintain battery charge and voltage.

First, the engine starting power supply is delivered by 00 cable directly
from the positive pole(s) of the battery to the starter solenoid. Second,
power for the engine electronic system is provided direct from the
batteries to the electronic control module. Third, power for the controls
is provided by the battery pack.

2

3

6

5

7

8

1

1. Radiator cap

2. Oil filter

3. Starter

4. Fuse-alternator to battery

5. Fuel primer

6. Fuel/water separator

7. Fuel filter

8. Engine oil dipstick

9. Water Inlet

4

9

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Summary of Contents for Multi-Service Vehicle

Page 1: ... 154502 Operation Manual For M B Companies Multi Service Vehicle MSV Attachments Division Brush Replacements Administration 1615 Wisconsin Avenue P O Box 200 New Holstein WI 53061 Phone 800 558 5800 Fax 920 898 4588 ...

Page 2: ...5 19 10 PN 904 154502 ...

Page 3: ...on 2 9 Customer Service 2 11 Manufacturer s Limited Warranty 2 12 Vehicle Information 3 13 Introduction 3 13 Specifications 3 14 Dimensions 3 16 Layout of Machine 3 17 Layout of Engine 3 19 System Power 3 19 CAN Network 3 20 Circuit Breakers 3 20 Attachment Controls 3 20 Speed Controls 3 20 Wiring 3 20 Operation 4 21 Introduction 4 21 Operator Cab Controls 4 21 Steering Column 4 27 Monitor Diagnos...

Page 4: ...Advanced Engine Diagnostics 4 63 Joystick Layout 4 64 Setup 4 65 Pre Start Up 4 67 Start up Procedure 4 68 Cold Weather Starting 4 69 After Starting Engine 4 71 Safety Link 4 72 Front Attachment Connections 4 74 Rear Attachment Connections 4 80 Wing Attachments Future 4 84 Maintenance 5 85 Preventative Maintenance 5 85 Replacement Parts 6 87 Replacement Parts 6 87 Other Products from M B 7 89 ...

Page 5: ...ious personal injury or possible death in some cases if not avoided CAUTION Alerts you to a potential hazard which may result in a serious personal injury if not avoided It also alerts against an unsafe practice that will permanently damage equipment or property IMPORTANT Points out a proper use that will avoid damage to the machine and or will extend the life of its parts NOTE Suggests how to use...

Page 6: ...ING SEVERING OF FINGERS OR HAND FAN 390 152993 WARNING HOT SURFACE 390 152994 WARNING NO RIDERS OR HANGERS ON 390 152996 EMERGENCY PUSH TO STOP PULL TO RUN 390 134607 DANGER DO NOT GO NEAR HYDRAULIC OIL LEAKS When checking for hydraulic system leaks observe only Never use your hands to check for leaks Hydraulic oil from a pin hole leak can puncture your skin and cause serious injury gangrene or de...

Page 7: ...e equipment with covers or guards removed Rotating parts can cause severe injury Keep hands feet hair jewelry and clothing away from all moving parts Understand operation of hydraulic and pneumatic controls Understand which adjustments are operator and which are maintenance adjustments Always shut OFF equipment when left unattended Never operate or work around equipment if under the influence of a...

Page 8: ...components which appear defective Never adjust pressurized systems beyond recommended levels to achieve higher operating pressures The Manual It is the purpose of this manual to provide complete instructions for service maintenance disassembly repair and installation of the mechanical components for the M B MSV Hydraulic Power Broom attatchment Directional Reference All reference to left right fro...

Page 9: ...g protection Avoid Sharp Edges Sharp edges can cause serious injury Wear gloves to service unit when handling sharp edges ALWAYS keep hands and feet away from all moving parts during operation Moving parts can cause serious injury or death Be aware of the surroundings Look for blind spots from which pedestrians or vehicles may suddenly appear Locate the emergency stop on the vehicle Do not operate...

Page 10: ...ing Allow ample time for heated components to cool before working on or working close to them Use temperature sticks or other appropriate devices to test temperatures ALWAYS maintain unit in safe operation condition Check the conditions of the unit at the end of each day and repair any damage or defects Keep all fasteners properly torqued and in safe operating condition Before maintainance adjustm...

Page 11: ...n and maintenance for your equipment If you require additional information not included in this manual please contact our Service Department at Customer Service Department c o M B Companies Inc 1615 Wisconsin Ave PO Box 200 New Holstein WI 53061 Phone 1 888 558 5801 or 1 800 558 5800 Fax 920 898 4588 Machine Identification Each machine manufactured by M B Companies Inc has an identification plate ...

Page 12: ...M B Multi Service Vehicle Page 2 10 General Information 2008 M B Companies Inc All Rights Reserved Figure 2 Vehicle Certification Label 390 157208 ...

Page 13: ...contacting M B Companies regarding service support always provide the product serial number This number is located on the identification plate mounted on your equipment and should also have been recorded in the Machine Identification section Customer Service Department c o M B Companies Inc 1615 Wisconsin Ave PO Box 200 New Holstein WI 53061 Phone 1 888 558 5801 or 1 800 558 5800 Fax 920 898 4588 ...

Page 14: ... M B products or parts for which a warranty claim is made are to be returned transportation prepaid to M B s factory Any improper use operation beyond capacity or substitution of parts not approved by M B or alteration or repair by others in such a manner as in M B s judgement materially and or adversely affects the product shall void this warranty This warranty does not apply to defects caused by...

Page 15: ...Introduction This section provides information that is specific to the M B MSV Each sub section describes a component or system to give the reader a reasonable understanding of the topic If a more in depth knowledge is needed contact M B Companies Customer Support Vehicle Information ehicle forma on ...

Page 16: ...ab and 89 226 cm top of beacon Summer 80 203 cm top of cab and 87 221 cm top of beacon Cab Width 48 121 9 cm Curb Weight 5800 lbs 2631 kg Front or Rear Axel Rating 8000 lbs 3635 kg Gross Combined Weight Rating GCWR 12 000 lbs 5436 kg Gross Vehicle Weight Raiting GVWR 12 000 lbs 5436 kg Winter Tires PrimeX Super Loader Grader II 10 5 80 18 10 Ply Rating 55 psi max 379 kPa Summer Tires OTR Litefoot ...

Page 17: ...ment Control Pressure 5850 psi 403 3 bar Hydraulic System Tank Capacity 18 gal 68L Total Fluid Capacity Approximately 28 gal 106 L Auxiliary Hydraulics Auxiliary Pump Make Model Eaton Model 70422 Standard Eaton Model 70423 Optional Hydraulic Volume 26 GPM 98 4 Lpm adjustable standard 31 GPM 117 4 Lpm adjustable optional Operating Pressure 3000 psi 207 bar maximum Front Quick Couplers Low Flow 5 gp...

Page 18: ...ghts Reserved Dimensions Figure 3 143 68 365 165 71 421 82 90 210 5 89 72 227 8 82 17 208 7 49 77 126 4 11 16 29 4 13 12 33 3 Ø36 12 91 7 In cm 143 68 365 165 71 421 82 90 210 5 9 60 24 3 11 57 29 3 60 83 154 5 88 16 224 80 61 204 7 Ø33 00 83 8 In cm Winter Dimensions Summer Dimensions ...

Page 19: ...hicle Page 3 17 Vehicle Information 2008 M B Companies Inc All Rights Reserved Layout of Machine Figure 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 ...

Page 20: ...teering Cab Controls 12 Brake Cab Controls 13 Fresh Air Intake 14 Cab Tilt 15 Structural Cab 16 Mirror Cab 17 Window 18 Windshield Cab 19 Wiper Washer 20 Fender Trim 21 Sub Panel 22 Tire Rim Summer 23 Tire Rim Winter 24 Hydraulic Reservoir 25 Battery 26 Ground Drive 27 Frame 28 Hitch Front 29 Hitch Mount Rear 30 Hitch Rear 31 PTO Rear 32 Engine Enclosure 33 Air Conditioning 34 Exhaust 35 Fuel Tank...

Page 21: ...the engine starting power supply is delivered by 00 cable directly from the positive pole s of the battery to the starter solenoid Second power for the engine electronic system is provided direct from the batteries to the electronic control module Third power for the controls is provided by the battery pack 2 3 6 5 7 8 1 1 Radiator cap 2 Oil filter 3 Starter 4 Fuse alternator to battery 5 Fuel pri...

Page 22: ...tions PTO engagement and some vehicle control selections are controlled by the MDC and joystick Speed Controls Vehicle controls include the engine throttle and a foot pedal Each of these are set using the MDC screens and the joystick to deliver a controlled variable voltage to an actuator Engine speed is controlled by an electronic control module provided by the engine manufacturer The operator in...

Page 23: ...panies Inc reserves the right to modify the function or location of the operator controls Please call our Customer Service Department before operating the machinery if you have any questions regarding the controls on your MSV Operator Cab Controls The operatior cab has several controls that are used to operate the M B MSV This section details the controls that the operator uses to provide comfort ...

Page 24: ...7 Figure 7 Move the front lever to release the seat and move the seat to the new position Release the lever to lock Lift the rear lever to release the seat back Reposition the seat back and release the lever to lock The seat also has an adjustable lumbar support A star wheel behind the seat on the lower left side is used to adjust the firmness Figure 8 The seat belt uses a movable clip to prevent ...

Page 25: ... slide a hand between the upper belt and their chest To prevent further changes place the clip over the upper seatbelt and against the top guide Figure 9 Figure 9 The cab also has a cup holder document storage compartments a flip down armrest and a lever to allow ouside air into the ventilation system Figure 10 Figure 10 Seat Belt Clip Outside Air Lever Pull Down Flip Down Armrest Document Storage...

Page 26: ...ove dust and debris The filter should be inspected and changed as needed To replace the air filter 1 Remove vent by unscrewing the two nuts Notice that the top of the window is held in place by the vent Figure 11 Figure 11 2 After the cover is removed the filter cartridge can be pulled out Figure 12 3 Replace with clean new cartridge and install the cover 4 Tighten both nuts Bottom Edge holds wind...

Page 27: ...cab The vents can be rotated and the blades move to direct airflow Figure 13 Figure 13 Sunroof The sunroof can be opened by flipping the rear latch and pushing up on the back half of the window Figure 14 Figure 14 The window can be removed completely The two front latches are opened by pulling down on the center piece Figure 15 Rotating Ring ...

Page 28: ...window and store in a safe place To replace the window position it on top of the opening seal Move the latches into position Secure the front two by snapping the levers into the hinge point The rear latch should be positioned so the open clip is over the post Then push that end onto the post Open the window and inspect the seal The front edge of the window must lay flat on the seal Figure 17 CAUTI...

Page 29: ...ure 19 Key Switch Very similar to an automotive key switch There are three positions OFF ON and START When the key switch is OFF all vehicle functions except the horn are off After the engine is started the keyswitch releases to ON run IMPORTANT The engine will not start unless the MDC is ready Turn the key to ON and wait for the MDC to start up If the key is turned to START before the MDC is read...

Page 30: ...arrel of the lever will activate the wipers From the off position rotate the barrel up clockwise one notch for low speed Rotate two notches for high speed wipers Rotate the barrel down counterclockwise for intermittent wipers See Figure 18 Headlight High Beams When the headlights are on push down on the lever to change between low and high beam settings See Figure 18 Figure 18 Fan The fan pulls ai...

Page 31: ... be on the seat and the seatbelt fastened Then a normal start up can be followed Steering Column Tilt The steering column can be tilted toward or away from the operator Hold the steering wheel with one hand Move the lever to unlock the tilt Release the lever to lock the column in the new positon See Figure 19 Switches There are switches for the exterior lights hazard flashers and air conditioning ...

Page 32: ...ng up It is a reminder to not turn the key until the MDC is ready The second LED turns on when the emergency stop is pushed in It will go out when the stop button is released A third feature is a 12 volt power point socket It is similar to an automotive outlet Accessories can be plugged in See Figure 20 Fan Off Low Med High Emergency Stop Push to stop Twist to release Steering Tilt Column Air Cond...

Page 33: ...o their function Figure 21 Two way radio memory provides low amperage 12 Vdc uninterrupted power for memory functions Two way radio power Provides 15 amp 12 Vdc power for the radio Turns off when key switch is off Two way radio common goes to ground terminal on battery Figure 21 Lights when MDC is starting up Lights when Emergency Stop is pushed in Accessory Plug in Two Way Radio Common Two Way Ra...

Page 34: ...adio memory terminal 2W Radio Controls power to the 12 Vdc radio terminal Work Light Not used at this time Figure 22 Heater Bypass In front of the joystick is an adjustment for bypassing the heater When this knob is rotated the temperature of incoming air is raised or lowered Opening the valve increases heat IMPORTANT This adjustment should be closed when the air conditioning is on Figure 23 Radio...

Page 35: ... 25 Figure 25 This is the main operational screen that is displayed while the vehicle is in use After the power up sequence this is the screen that is automatically displayed Refer to the table below for descriptions of callouts Startup Main Menu Work Mode Quick Stop Cruise Off Park Brake On Eng Hours Hyd GPM 9 0 0 RPM 0 MPH 0 0 Eng Temp 64 F Eng Oil PSI Battery 12 1 V Hyd Temp 77 F N 0 5 10 15 20...

Page 36: ... max As speed increases arc fills with green color from left to right indicating the percent of maximum vehicle speed 9 PTO Enabled Indicator Icon displayed in gray when PTO is not enabled When PTO is enabled by operator icon changes to red and flashes at same rate as signal lights 10 Aux Hydraulic Indicator Text displaying ACTUAL HYD GPM the auxiliary pump is supplying at current engine RPM When ...

Page 37: ...nable from on to off to on etc Display PARKING BRAKE ON or PARKING BRAKE OFF The logic is as follows When vehicle starts up the parking brake is always on and the ground drive is in neutral The parking brake can be turned on or off whenever the vehicle is at rest When vehicle is shut down the parking brake can also be released from the joystick but not re enabled 21 Vehicle Ground Drive Visual ind...

Page 38: ... a critical fault Engine should be shut off immediately and serviced before operating Critical faults will cause engine damage if operation continues Engine Protection will reduce speed and engine power gradually based on severity of the observed condition Engine Protection will not shut off engine automatically Cummin s Fault Code will be displayed in Engine Fault Diagnostics Item Name Descriptio...

Page 39: ...hen JOYSTICK DIAGNOSTICS is highlighted depressing the SELECT button will transport to that screen Lighting Electrical When LIGHTING ELECTRICAL is highlighted depressing the SELECT button will transport to that screen System Hydraulics When SYSTEM HYDRAULICS is highlighted depressing the SELECT button will transport to that screen Engine Diagnostics When ENGINE DIAGNOSTICS is highlighted depressin...

Page 40: ...her non selected joystick functions are still controlled by the joystick If no function is selected for test the currently highlighted function text line changes based on changes made at the joystick As an example the text line for the PTO is PTO ON OFF When the PTO is on the word ON is bold and OFF is dim Pressing the button on the joystick that toggles the PTO on and off will cause the screen di...

Page 41: ...lays PTO ON OFF with one word highlighted dependent on the currently selected PTO setting The legend above button 2 and button 3 changes to ON and OFF respectively Pressing button 2 ON toggles the input to ON bold Pressing button 3 OFF toggles the input to OFF bold Pressing the SELECT ITEM button disables the testing of this function and disables the PTO The PTO should not be left enabled from thi...

Page 42: ...gend above button 2 and button 3 changes to UP and DOWN respectively Pressing button 2 causes the wing to raise and the text line to display UP DOWN up bold Pressing button 3 causes the wing to lower and the text line to display UP DOWN down bold Pressing neither the UP or DOWN arrow causes the text line to display UP DOWN no bold Pressing the SELECT ITEM button disables the testing of this functi...

Page 43: ...t End Connector 1 6 Text line that displays the status of the Front End Connector pin outputs The legend above button 2 and button 3 changes to ON and OFF respectively when this function is chosen Pressing button 2 selects ON and enables the selected output while pressing button 3 selects OFF and disables the output Pressing the SELECT ITEM button disables the setting of this function and leaves t...

Page 44: ...on will change to the Front Hitch selection screen defined later Rear Hitch Attachment Text line that displays the currently selected Rear Hitch Attachment Text line is accessed highlighted by scrolling UP or DOWN with arrow keys The selected attachment is displayed as follows REAR ATTACHMENT PTO DRIVEN FLAIL MOWER or similar When none is selected the following is displayed REAR ATTACHMENT NONE SE...

Page 45: ...DUMP BOX or similar When none is selected the following is displayed DUMP BOX ATTACHMENT NONE SELECTED To change the selected attachment scroll UP or DOWN until DUMP BOX ATTACHMENT text line is highlighted then press the SELECT button Pressing the SELECT button will change to the Dump Box Attachment Selection screen defined later Select Indicates function of button 1 Depressing this button jumps t...

Page 46: ... Hydraulics Yes No Sprayer Spreader Yes No Spreader Dump Box Yes No Cold Planer Yes No Select Item Toggle Clear All Attachment Additional Attachment Accepted Top MPH KPH Transport Max RPM Transport Max RPM Work None None 25 40 2 1900 2700 Default Rear Hitch Sprayer or Spreader Spreader and or Dump Box 25 40 2 1900 2700 Boom Flail Rear Hitch Sprayer or Spreader Spreader and or Dump Box 20 5 33 1900...

Page 47: ...Figure 32 Attachment Selection Main Menu Vehicle Display Boom Flail Yes No Default Yes No PTO Snow Blower Yes No Hydraulic Snow Blower Yes No None Yes No Rear Hitch Hydraulics Yes No Sprayer Spreader Yes No Spreader Dump Box Yes No Cold Planer Yes No Select Item Toggle Clear All Not Used Not Used Shift Forward Reverse Throttle Up Down Break Away Return LED Aux 3 On Off PTO On Off Forward Secondary...

Page 48: ...ehicle Display Boom Flail Yes No Default Yes No PTO Snow Blower Yes No Hydraulic Snow Blower Yes No None Yes No Rear Hitch Hydraulics Yes No Sprayer Spreader Yes No Spreader Dump Box Yes No Cold Planer Yes No Select Item Toggle Clear All Not Used Not Used Shift Forward Reverse Throttle Up Down Float Mode On Off LED Aux 3 On Off PTO On Off Forward Front Hitch Down Backward Front Hitch Up Left Aux 1...

Page 49: ...Display Boom Flail Yes No Default Yes No PTO Snow Blower Yes No Hydraulic Snow Blower Yes No None Yes No Rear Hitch Hydraulics Yes No Sprayer Spreader Yes No Spreader Dump Box Yes No Cold Planer Yes No Select Item Toggle Clear All Not Used Not Used Shift Forward Reverse Throttle Up Down Float mode On Off LED Aux 3 On Off PTO On Off Forward Front Hitch Down Trigger Button 3 Aux 3 Reverse Backward F...

Page 50: ...Main Menu Vehicle Display Boom Flail Yes No Default Yes No PTO Snow Blower Yes No Hydraulic Snow Blower Yes No None Yes No Rear Hitch Hydraulics Yes No Sprayer Spreader Yes No Spreader Dump Box Yes No Cold Planer Yes No Select Item Toggle Clear All Not Used Not Used Shift Forward Reverse Throttle Up Down Float mode On Off LED Aux 3 On Off Not Used Forward Front Hitch Down Not Used Backward Front H...

Page 51: ...cle Display Boom Flail Yes No Default Yes No PTO Snow Blower Yes No Hydraulic Snow Blower Yes No None Yes No Rear Hitch Hydraulics Yes No Sprayer Spreader Yes No Spreader Dump Box Yes No Cold Planer Yes No Select Item Toggle Clear All Not Used Not Used Shift Forward Reverse Throttle Up Down Float mode On Off LED Aux 3 On Off PTO On Off Forward Front Hitch Down Backward Front Hitch Up Left Aux 1 In...

Page 52: ... Menu Vehicle Display Boom Flail Yes No Default Yes No PTO Snow Blower Yes No Hydraulic Snow Blower Yes No None Yes No Rear Hitch Hydraulics Yes No Sprayer Spreader Yes No Spreader Dump Box Yes No Cold Planer Yes No Select Item Toggle Clear All Rear Hitch Up Down Aux 4 Up Down Shift Forward Reverse Throttle Up Down Float mode On Off LED Aux 3 On Off PTO On Off Forward Front Hitch Down Backward Fro...

Page 53: ... Selection Main Menu Vehicle Display Boom Flail Yes No Default Yes No PTO Snow Blower Yes No Hydraulic Snow Blower Yes No None Yes No Rear Hitch Hydraulics Yes No Sprayer Spreader Yes No Spreader Dump Box Yes No Cold Planer Yes No Select Item Toggle Clear All Sprayer On Off Aux 4 Up Down Shift Forward Reverse Throttle Up Down Float Mode On Off LED Aux 3 On Off PTO On Off Forward Front Hitch Down B...

Page 54: ... Vehicle Display Boom Flail Yes No Default Yes No PTO Snow Blower Yes No Hydraulic Snow Blower Yes No None Yes No Rear Hitch Hydraulics Yes No Sprayer Spreader Yes No Spreader Dump Box Yes No Cold Planer Yes No Select Item Toggle Clear All Dump Box Up Down Spreader Inc Dec Shift Forward Reverse Throttle Up Down Float mode On Off LED Aux 3 On Off PTO On Off Forward Front Hitch Down Backward Front H...

Page 55: ...elected on the attachment screen Attachment Selection Main Menu Vehicle Display Boom Flail Yes No Default Yes No PTO Snow Blower Yes No Hydraulic Snow Blower Yes No None Yes No Rear Hitch Hydraulics Yes No Sprayer Spreader Yes No Spreader Dump Box Yes No Cold Planer Yes No Select Item Toggle Clear All Not Used Not Used Shift Forward Reverse Throttle Up Down Float mode On Off LED Aux 3 On Off PTO O...

Page 56: ...ain Menu Vehicle Display Boom Flail Yes No Default Yes No PTO Snow Blower Yes No Hydraulic Snow Blower Yes No None Yes No Rear Hitch Hydraulics Yes No Sprayer Spreader Yes No Spreader Dump Box Yes No Cold Planer Yes No Select Item Toggle Clear All Dump Box Up Down Spreader Inc Dec Shift Forward Reverse Throttle Up Down Float mode On Off LED Aux 3 On Off PTO On Off Forward Front Hitch Down Trigger ...

Page 57: ...ection Main Menu Vehicle Display Boom Flail Yes No Default Yes No PTO Snow Blower Yes No Hydraulic Snow Blower Yes No None Yes No Rear Hitch Hydraulics Yes No Sprayer Spreader Yes No Spreader Dump Box Yes No Cold Planer Yes No Select Item Toggle Clear All Not Used Not Used Shift Forward Reverse Throttle Up Down Float mode On Off LED Aux 3 On Off PTO On Off Forward Front Hitch Down Backward Front H...

Page 58: ...nt Selection Main Menu Vehicle Display Boom Flail Yes No Default Yes No PTO Snow Blower Yes No Hydraulic Snow Blower Yes No None Yes No Rear Hitch Hydraulics Yes No Sprayer Spreader Yes No Spreader Dump Box Yes No Cold Planer Yes No Select Item Toggle Clear All Not Used Not Used Shift Forward Reverse Throttle Up Down Float mode On Off LED Aux 3 On Off PTO On Off Forward Front Hitch Down Backward F...

Page 59: ...ed highlighted by scrolling UP or DOWN with arrow keys and then pressing SELECT The name above button 1 then changes to DESELECT Pressing the UP arrow enables the function Pressing the DOWN arrow disables the function if previously enabled Pressing DESELECT saves the entered name and allows the UP DOWN arrows to scroll to other screen lines The name of button 1 changes back to SELECT PTO Text line...

Page 60: ...lighted by scrolling UP or DOWN with arrow keys and then pressing SELECT The name above button 1 then changes to DESELECT Pressing the UP arrow enables the function Pressing the DOWN arrow disables the function if previously enabled Pressing DESELECT saves the entered name and allows the UP DOWN arrows to scroll to other screen lines The name of button 1 changes back to SELECT Aux 6 Text line that...

Page 61: ... the control output in the currently selected state and scrolls to the next listed function Front PT1 Not currently supported For future use will display pressure reading on front transducer Front PT2 Not currently supported For future use will display pressure reading on front transducer Rear PT1 Not currently supported For future use will display pressure reading on rear transducer Rear PT2 Not ...

Page 62: ...Diagnostics screen The operator has the option of returning to this screen from Input Output Diagnostics Down Arrow Indicates function of button 2 Button is depressed to scroll through any listed diagnostic messages When button is depressed the line below the presently highlighted line is highlighted removing the highlight from original selection Up Arrow Indicates function of button 3 Button is d...

Page 63: ...Drive 0 0 OK 3 Aux 2 Front Extend 0 0 OK 4 Aux 2 Front Retract 0 0 OK 5 Aux 1 Front Extend 0 0 OK 6 Aux 1 Front Retract 0 0 OK 7 Front Hitch Locking Off OK 8 Front End Connector 1 Off OK Vehicle Diagnostics Input Diagnostics Main Menu Vehicle Display 0 Speed Sensor Input 0 1 Fan Low Sw Off 2 Wiper High Column Sw Off 3 Wiper Low Column Sw Off 4 Wiper Int Column Sw Off 5 Master Unswitched B 12 237 6...

Page 64: ...s and outputs When button is depressed the next higher page is listed Vehicle Display Indicates function of button 4 When this button is depressed the screen changes to display the Vehicle Display screen Main Menu Indicates function of button 5 When this button is depressed the screen changes to the Main Menu screen Name Description Front MVEC Diagnostics Main Menu Vehicle Display 1 Front MVEC Com...

Page 65: ...t Codes 0 Number Active Faults 0 Name Description Engine Diagnostics Title block for this screen Colors and font to be defined Cannot be accessed by scrolling with UP DOWN arrow buttons Number of Sensed Faults Displays the current number of active faults currently sensed by the ECM Display only no ability to enter or change data Test line displays NUMBER OF SENSED ENGINE FAULTS XXX Where XXX is th...

Page 66: ...required to activate left direction of Aux 1 Joystick motion left This description may change dependent on attachment Legend Right Aux 1 Depicts joystick motion required to activate right direction of Aux 1 Joystick motion right This description may change dependent on attachment Legend Left Aux 2 Depicts joystick motion required to activate left direction of Aux 2 Joystick motion left plus trigge...

Page 67: ...d Forward Front Hitch Down Depicts joystick motion required to lower front hitch lift Joystick motion forward Legend Trigger Forward Rear Hitch Down Depicts joystick motion required to lower rear hitch lift Joystick motion forward plus trigger Legend Back Front Hitch Up Depicts joystick motion required to raise front hitch Joystick motion back Legend Trigger Back Rear Hitch Up Depicts joystick mot...

Page 68: ... accessed or changed by scrolling The text line is displayed as follows RIGHT HITCH OPTION INSTALLED If option is absent it displays NOT INSTALLED Dumpbox Option Installed Not Installed Text line that displays whether the Dumpbox Option is installed Text line cannot be accessed or changed by scrolling The text line is displayed as follows DUMPBOX OPTION INSTALLED If option is absent it states NOT ...

Page 69: ...d Hydraulic fluid under pressure can penetrate skin Inspect all hydraulic lines for evidence of leaking loose fittings and frayed or damaged hoses Check hydraulic cylinders for broken or loose parts especially cotter pins on the hydraulic cylinders Check the hydraulic oil level A sight gauge is located on the side of the reservoir for this purpose Add fluid as necessary All access doors are secure...

Page 70: ...ill appear Turn the key to start the engine Important Do not turn the key to engage the starter until the start up screen is showing If this happens the engine will not start The key must be returned to the off position and then moved back to start the MDC software Trying to start the engine prior to the Startup screen appearing may cause delays Engine will not crank until manifold heater is at st...

Page 71: ...anvas covers do not install them near exhaust systems This helps to prevent fires Using Manually Sprayed Ether Starting Aids Intake Air Heater The engine has a grid heater in the air intake tube just before the intake manifold This heater is controlled as needed by the engine electronics Do not bypass or force the heater on DANGER Do not use manually sprayed Ether starting aids Using a spray type ...

Page 72: ... starting WARNING Batteries give off flammable fumes that can explode resulting in personal injury Prevent sparks near the batteries They could cause vapors to explode Do not allow the jump start cable ends to contact each other or the machine Do not smoke when checking battery electrolyte levels Electrolyte is an acid and can cause personal injury if it contacts skin or eyes Always wear eye prote...

Page 73: ... jump start cable to the negative cable terminal of the discharged battery Do not allow the jump start cables to contact the fuel lines the hydraulic lines or any moving parts 8 Start the engine of the machine that is being used as an electrical source or energize the charging system on the auxiliary power source 9 Wait at least two minutes before you attempt to start the stalled machine This will...

Page 74: ...e Operate under light load until the systems reach normal operating temperatures If the engine temperature is not high enough enclose the engine and block the radiator A thermostat that opens at a higher temperature will not increase the engine temperature if the engine is not under load To prevent seal damage and gasket damage keep the engine crankcase breather pipe clear of blockage In extreme c...

Page 75: ...he safety link on the frame behind the cab Figure 66 3 Pull out the removable pin Figure 67 4 Swing the link to meet the back half and insert the pin Figure 68 When the safety link is not in use it should be stored against the front frame Figure 66 Safety Link Open Figure 67 Removable Pin Safety Link ...

Page 76: ...ith hitch clamps Up and down movement is supplied by two hydraulic cylinders The hitch hooks will slide side to side to align with various attachments Figure 69 CAUTION If the attachment is not centered on the vehicle damage may occur Keep the hitch hooks tightened in place The hydraulic hoses must be kept clear from all interference points Hydraulic Lift Cylinders Lock Pin Hook Clamp Lock Optiona...

Page 77: ...mp locks and secure with lock pin Figure 70 Figure 70 3 Drive the MSV forward with the hooks lowered 4 The hooks should fit into the arms of the attachment Figure 71 5 Lift the hitch in position so the hooks engage and lift the attachment 6 Pull the safety pins out and push the clamp locks back completely 7 Insert the safety pins Most attachments will have a top link as a third connecting point Th...

Page 78: ... the instructions with each attachment Hydraulic PTO and electrical connections may also be needed for proper attachment use Front Power Take Off PTO The front attachment PTO is accessed thru a panel under the operators feet Figure 72 Remove the panel WARNING Turn the engine off before opening the access panel Push Back Safety Pin to Lock ...

Page 79: ...igure 73 should have a coating of grease before attaching the PTO shaft Figure 73 The PTO shaft is inserted from the front of the MSV Figure 74 Line the universal joint up with the spline and push together Make sure the locking device or universal joint has compressed in grove of PTO shaft Figure 75 PTO Access Panel Drive Spline Locking Groove ...

Page 80: ...ns At the front of the MSV there are three pair of connections Each pair has a line out and a line in The connections are matched for each pair Attachments are connected and the MDC controls are set to control the proper auxiliary ports See Attatchment Manual for proper connections Also refer to MDC Controls section in this manual PTO Shaft Universal Joint PTO Spline of PTO Shaft ...

Page 81: ...s The on off of each pin is controlled by the MDC in the lighting electrical menu Brand Name of Quick Coupler TEMA IB Series 9 16 ORB Female 1 4 NPT TIB 2511 N 9 16 ORB Male 1 4 NPT TIB 2521 N 1 1 16 ORB Female 3 4 NPT TIB 7511 U 1 1 16 ORB Male 3 4 NPT TIB 7521 U Aux 1 9 16 ORB Female Aux 3 Pressure 1 1 16 ORB Female Aux 3 Return 1 1 16 ORB Male Case drain Quick Disconnect 9 16 ORB Male Electrica...

Page 82: ...upplied by two hydraulic cylinders Figure 78 The hitch hooks will slide side to side to align with various attachments Figure 78 7 Ground 1 Black 2 Yellow 3 Red 4 Green 5 Brown 6 Blue CAUTION If the attachment is not centered on the vehicle damage may occur Keep the hitch hooks tightened in place The hydraulic hoses must be kept clear from all interference points Hydraulic Lift Cylinders Lock Pin ...

Page 83: ...mp locks and secure with lock pin Figure 79 Figure 79 3 Drive the MSV forward with the hooks lowered 4 The hooks should fit into the arms of the attachment Figure 80 5 Lift the hitch in position so the hooks engage and lift the attachment 6 Pull the safety pins out and push the clamp locks back completely 7 Insert the safety pins Most attachments will have a top link as a third connecting point Th...

Page 84: ...instructions with each attachment Hydraulic PTO and electrical connections may also be needed for proper attachment use Rear PTO Optional The rear PTO is driven by the PTO drive assembly through a reversing gear box The driveshaft is mounted under the engine using a series of universal joints and bearings Figure 81 Push Back Safety Pin to Lock ...

Page 85: ...ons Figure 82 Each pair has a line out and a line in Attachments are connected and the MDC controls are set to control the proper auxiliary ports See Monitor Diagnose Control MDC Figure 82 Rear PTO Shaft Aux 4 Pressure 9 16 ORB Female Quick Disconnect Aux 3 Pressure 1 1 16 ORB Female Quick Disconnect Aux 4 Return 9 16 ORB Male Quick Disconnect Aux 3 Return 1 1 16 ORB Male Quick Disconnect ...

Page 86: ...All Rights Reserved Wing Attachments Future Text still to be added section not completed Brand Name of Quick Coupler TEMA IB Series 9 16 ORB Female 1 4 NPT TIB 2511 N 9 16 ORB Male 1 4 NPT TIB 2521 N 1 1 16 ORB Female 3 4 NPT TIB 7511 U 1 1 16 ORB Male 3 4 NPT TIB 7521 U ...

Page 87: ...d hoses Check hydraulic cylinders for broken or loose parts especially cotter pins on the hydraulic cylinders Check the hydraulic oil level The MDC will display an alarm if the level becomes low A sight gauge is located on the side of the reservoir for this purpose Add fluid as necessary Visually inspect that all access doors and panels are secured in place Visually inspect for leaks under the veh...

Page 88: ...ct Bearings and Yokes Inspect Shaft Assembly Hydraulic System Check hydraulic fluid level add fluid as required Replace ground drive hydraulic pump charge pressure filter Replace return filter Drain and refill hydraulic system fluid Strainers Ground Drive Oil cooler clean Check tire pressure Check connections for fluid leaks Electrical Check battery terminals for corrosion Electrical guards in pla...

Page 89: ...SSURE 390 152998 DANGER 390 157201 To prevent serious injury or death from pinching Keep all persons and objects clear while any part of this machine is in motion DANGER ROTATING DRIVELINE HAZARD To prevent serious injury or death from rotating driveline Keep all guards in place when operating Keep hands feet hair and clothing away from moving parts 390 157202 DANGER DO NOT GO NEAR HYDRAULIC OIL L...

Page 90: ...Service Vehicle Page 6 88 Replacement Parts 2008 M B Companies Inc All Rights Reserved 390 157207 390 118356 390 157206 COOLANT OVERFLOW TANK COLD 390 157207 GREASE 390 157204 HYDRAULIC OIL LEVEL COLD 390 157206 ...

Page 91: ...Multi Service Vehicle Page 7 89 Other Products from M B 2008 M B Companies Inc All Rights Reserved Visit www M BCO com to view all M B Companies exciting Products Other Products from M B ther oducts om M B ...

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