Maxima 2 Levels Operating & Maintenance Manual Download Page 5

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Introduction

Contents

5 MACHINE OPERATION

5.1 Controls

5.2 Switching on and starting the machine

5.3. Production

5.4 Adjusting the air valve

5.5 Defrosting the refrigeration tank

6. WASHING

6.1 Washing and sanitising

• 6.1.1 Sanitising steps

7 ROUTINE MAINTENANCE

7.1 Type of checks and interval between them

7.2 Maintenance work

7.3 Maintenance intervals and time needed

7.4 Maintenance sheets

8 TROUBLESHOOTING

8.2 Troubleshooting

– flowchart

9 INACTIVITY

9.1 Keeping the machine efficient if it remains inactive

10 DECOMMISSIONING THE MACHINE

10.1 Description of disposal method

Summary of Contents for 2 Levels

Page 1: ...Operating Maintenance Manual Maxima Cream Whipping Machines ...

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Page 3: ...llow us to make sure that the manuals we issue are complete and cover all possible subjects please send us any comments based on your direct experience of using the machine For operator safety and machine integrity the machine must only be used for the purpose for which it was built Therefore any modifications to the machine any part of its design safety device or system is strictly forbidden Such...

Page 4: ...e 12 1 9 1 Transportation lifting and handling 12 1 9 2 Machine storage 12 2 TECHNICAL SPECIFICATIONS 13 2 1 General description of the machine 13 2 2 Illustration of the machine as a whole and its components 14 2 3 Working and control position 16 2 4 Machine technical data 16 2 5 Noise 17 2 6 Items supplied with the machine 18 3 GENERAL SAFETY REGULATIONS 18 3 1 General instructions 18 3 2 Safety...

Page 5: ...hing and sanitising 31 6 1 1 Sanitising steps 31 7 ROUTINE MAINTENANCE 38 7 1 Type of checks and interval between them 38 7 2 Maintenance work 39 7 3 Maintenance intervals and time needed 39 7 4 Maintenance sheets 40 8 TROUBLESHOOTING 42 8 2 Troubleshooting flowchart 44 9 INACTIVITY 48 9 1 Keeping the machine efficient if it remains inactive 48 10 DECOMMISSIONING THE MACHINE 49 10 1 Description of...

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Page 7: ... their area of responsibility and for which they have been trained The user shall be held fully responsible for any modifications he makes to the machine Only operators with the appropriate professional technical qualifications may carry out checks or repairs on the machine Reliable operation and optimised machine performance are only guaranteed by the use of original spare parts The man ufacturer...

Page 8: ...bility are made in a way that does not conform to what is indicated in the machine operating and maintenance manual Interruption of the payment agreed in the sales proposal and accepted by the seller will result in suspension of the guarantee Liability MAXIMA declines any responsibility and obligation for any incident involving persons and objects resulting from use of the machine in any way that ...

Page 9: ...r operating updates which must be considered and kept in the manual 1 5 Manufacturer identification Information for identifying the manufacturer Maxima Kitchen Equipment Nijverheidsweg 19F 3641 RP Mijdrecht The Netherlands T 31 0 297 253 969 E info maximaholland com 1 5 1 Requesting help Technical assistance service Any request for action by the Technical Assistance Service must be sent by fax or ...

Page 10: ... you will find a download link to the manual 1 6 Machine identification data CE marking The data plate with CE marking is located at back of the machine and shows all of the data needed for identifcation 1 2 3 4 5 8 10 6 9 7 1 Machine code 6 Electric power supply frequency 2 Model type of machine 7 Number of phases 3 Machine serial number 8 Max power 4 Date of production Year 9 Max current drawn 5...

Page 11: ...chine in actual operating conditions we recommend that you follow these instructions 1 Do not start the machine if it is empty i e there is no liquid cream in the tub as this could damage the pump 2 Do not press the ON button repeatedly as this may block and or damage the refrigeration system compressor If the machine has been switched off wait for approximately 5 minutes before starting it again ...

Page 12: ...ansportation lifting and handling When the machine is delivered check that during transportation in addition to visible damage no other damage was caused which could compromise correct operation On the delivery note write Subject to approval to show that acceptance of the machine is subject to checks If any damage is found within 48 of receiving the machine report the damage to the haulier and the...

Page 13: ...he end of transit Both the liquid and whipped cream are cooled as required during their entire transit through the machine to the dispensing point The extractable tub is cooled indirectly using the refrigeration tank The tub is easy to remove so it can be properly washed The range consists of the following models MAXIMA 2 fitted with an extractable tub with a maximum capacity of 2 litres of liquid...

Page 14: ...r 2 Refrigeration tank 3 Rotary pressure pump 4 Extractable product reserve tub 5 Air valve adjustment knob 6 Air regulator 7 Dispensing tap 8 Dispense button 9 ON OFF button 10 Drip tray 11 Labyrinth 12 Labyrinth tube 13 Outlet nozzle 14 Outer panels 15 Support feet 16 Air condenser grille ...

Page 15: ...Chapter 2 Technical Specifications 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ...

Page 16: ...hnical data Model MAXIMA 2 MAXIMA 5 Net weight kg 26 30 Coolant gas type R134A For air version quantity g 130 130 Reserve tub capacity max L 2 5 Hourly production L 100 100 Max ambient temperature C 35 AIR version machine refrigerant gas pressure bar 9 8 to 10 3 CONDENSATION refrigerant gas temperature C 42 to 45 AIR version machine refrigerant gas pressure bar 0 2 to 0 1 EVAPORATION refrigerant g...

Page 17: ...voltage Volts Frequency Hz Phases MAX 2 MAX 5 230 50 1 0 3 kW 4 A 0 4 kW 4 A 220 60 1 0 3 kW 5 A 0 4 kW 5 A 2 5 Noise The machine is designed and built to conform to the requirements of the regulations in force The machine s exposure limit and action limit values relative to the level of daily exposure to the peak noise and acoustic pressure are respectively less than 80 dB A and 135 dB C Test doc...

Page 18: ...re 5 The machine must only be used for the purposes for which it was intended and in accordance with the manufacturer s instructions 6 Every day check that all safety devices on the machine are operating correctly see sections 3 2 and 8 5 of this man ual 7 Safety devices must not be removed or bypassed for any reason 8 Any tampering with or modification of the machine not authorised in advance by ...

Page 19: ... use water jets as they may damage components parts inside the machine 26 Do not use any kind of solvent such as spirit benzene or thinner to clean any of the machine surfaces 27 Do not operate the machine while under the effects of alcohol mental health medications or medications in general 28 This machine must not be used by persons under the age of 18 29 Improper use of the machine may cause ha...

Page 20: ... intended The operator must always 1 Pay maximum attention to all caution or danger symbols stickers on the machine 2 Not wear clothing jewellery or accessories which may become tangled in machine parts Personal protective equipment to be used by personnel authorised to use the machine 3 3 1 Clothing Operators must wear clothing made of material resistant to the type of product to be processed The...

Page 21: ...LY PROHIBITED 4 INSTALLATION INSTRUCTIONS 4 1 General requirements Once the package has been deposited in the machine installation area cut the straps A or remove the metal points B open the case C and remove the internal protection cards D Remove the documents and accessories located on the outside of the machine Lift the machine out of the case using hoisting equipment suitable for the weight of...

Page 22: ...h tube Remove the refrigeration tank cover 1 and the fixing rod 2 from the rotary pressure pump cover 3 Insert the labyrinth 4 and the labyrinth tube 5 in the pump cover hole through the opening 6 on the front panel Position the fixing rod 2 in its housing to lock the labyrinth 4 in place 2 Dispensing tap complete with outlet nozzle Position the dispensing tap 7 so the slot 8 on the rear side is a...

Page 23: ... allow the machine to operate correctly DO NOT USE LIQUIDS BECAUSE THEY WOULD FIX THE DUST ON THE CONDENSER REMOVE DUST FROM THE CONDENSER GRILLES OUTWARDS TO AVOID COMPROMISING THE PERFORMANCE OF THE REFRIGERATING SYSTEM 4 5 Electricity supply The machine must be powered at the voltage shown on the data plate at the top of the rear panel Connect the machine only to a power supply using a suitable...

Page 24: ...tal display Displays the temperature of the liquid cream contained in the extractable tub inside the refrigeration tank 2 0 1 ON OFF button For switching the machine on and off When the machine comes on the following values are shown on the digital display 2 in this sequence the factory set preservation temperature for the liquid cream 3 C and then the temperature of the internal surface of the re...

Page 25: ... button 1 When the machine comes on the following values are shown on the digital display 2 in this sequence the factory set conservation temperature for liquid cream 3 C and then the temperature of the internal surface of the refrigeration tank Before starting whipped cream production carefully check the following Check that the machine is positioned with the required space between it and the wal...

Page 26: ...n may cause the rotary pressure pump motor to stop If it is stopped wait for about 15 20 minutes to reset the motor overload temperature before reactivating the machine 5 3 Production Press the Machine ON OFF 0 1 button When the machine comes on the following values are shown on the digital display in this sequence the factory set conservation temperature for liquid cream 3 C and then the temperat...

Page 27: ...the product s expiry date For optimum machine performance the following indications should be observed The recommended temperature for dispensing whipped cream is between 2 C and 4 C Temperatures of more than 5 C will not guarantee the required in crease in volume whipping of the liquid cream Temperatures of less than 2 C tend to separate the fats and freeze the liquid cream Regularly check the le...

Page 28: ...DE WEIGHT OF LABY RINTH TYPE OF CREAM SYMBOLS 1 4 MAX A1 3 010 324 g Low fat cream 29 32 of fat 1 5 MAX A1 3 015 312 g Normal cream 33 35 of fat 1 6 MAX A1 3 012 314 g Full fat cream 36 40 of fat 1 8 MAX A1 3 011 294 g High fat creamand dairy mouss es 40 of fat 5 4 Adjusting the air valve The function of the air valve is to regulate the required increase in volume of the liquid cream by adding dif...

Page 29: ...al or plant based cream and the relative percentage of fat in order to increase the volume of the dispensed cream as required In this situation turn the valve knob in an anticlockwise direction to obtain the rise in volume required for the dispensed cream Press the dispensing button and hold it down until all of the liquid cream has been fed out and then adjust the air valve to obtain the rise in ...

Page 30: ...ACE OF THE REFRIGERATION TANK AS THIS MAY DAMAGE IT 5 5 Defrosting the refrigeration tank If the machine is used in continuous mode and not turned off for several days the refrigeration tank should be defrosted as described below Turn the aspiration tube until it is pointing upwards or remove it from its housing in the air regulator remove the tub and put it in a refrigerator to keep any cream lef...

Page 31: ...tion may cause the rotary pressure pump motor to stop If it is stopped wait for about 15 20 minutes to reset the motor overload temperature before reactivating the machine 6 WASHING 6 1 Washing and sanitising Aims of sanitising To remove all traces of product residues To reduce the microbial load without leaving chemical residues of the products used on the surface treated To eliminate germs Sanit...

Page 32: ...1 Rinse phase At the end of operations thorough rinsing is needed to completely remove any product residues Proceed as follows Pour drinking water at room temperature into the reserve tub until it is full Position a suitable container under the dispensing tap Press the DISPENSE button and hold it down to drain the rinse water from the tub into the container placed under the dispensing tap 2 Washin...

Page 33: ... unscrew the air regulation knob 5 in an anti clockwise direction Extract the valve holder 6 vertically and remove the adjustment valve 7 from it by sliding it out from the bottom Extract the air regulator 3 vertically from the pump cover 4 Disassembling the dispensing tap labyrinth tube and labyrinth Rotate the dispensing tap 8 by 45 in a clockwise direction and remove it from the machine Remove ...

Page 34: ...damage the gasket housing b Washing with detergent Wash all components removed using a disposable cloth A in a suitable container with a detergent solution no hotter than 40 C Also use the tube brush B supplied for cleaning inside the tube and the dispensing tap Clean all the cream distributor dispensing holes thoroughly too Then using a disposable cloth carry out the same washing operation on bot...

Page 35: ...sed Use room temperature drinking water to rinse all components previ ously removed and washed separately c Refitting the components After washing re fit all of the machine components as described below Reassembling the outlet nozzle splash guards and cream distributor Position the gasket 16 on the cream distributor 14 Screw the cream distributor 14 onto the dispensing tap 8 by turning it in a clo...

Page 36: ...8 onto the pin located on the hole in the machine s front panel Then turn it by 45 in an anticlockwise direction to lock the dispens ing tap 8 Reassembling the aspiration tube and rotary pressure pump air regulator Insert the adjustment valve 7 in the valve holder 6 Insert the valve holder 6 in the air regulator 3 Screw the air regulation knob 5 onto the air regulator 3 by turning it in a clockwis...

Page 37: ...e carry out the disinfection phase Pour a disinfectant solution at a temperature NOT HIGHER THAN 40 C into the reserve tub until it is full Position a suitable container under the dispensing tap Press the DISPENSE button and hold it down to drain the disinfectant solution from the tub into the container placed under the dispensing tap 5 Rinse to Remove disinfectant phase Follow the instructions on...

Page 38: ...RGENT FOR FOOD SAFE MACHINES Place all removable components and parts in the dishwasher G removing any gaskets H then wash them 7 ROUTINE MAINTENANCE 7 1 Type of checks and interval between them Regular checks of the operation of the parts of the machine most subject to stresses and wear can prevent faults and help to maintain maximum productivity levels guaranteeing lasting constant operation 7 2...

Page 39: ... for each piece of maintenance work and the time needed to do the work are approximate and allow the creation of a maintenance programme Correct machine operation can only be guaranteed by methodical regular maintenance The table below shows the type of work involved in routine maintenance and the intervals between jobs When Where How Daily Air adjustment valve Unscrew the air regulator knob extra...

Page 40: ...e grease for lubricating them Remove the air regulator from the pump cover and take out the worn gaskets using a non metallic pointed tool taking care not to damage the housing Eliminate any product residues from the housings and fit the new gaskets lubricating them with the food safe grease supplied Refit the air regulator on the pump cover Valve holder and air adjustment valve gaskets Unscrew th...

Page 41: ...e dispensing tap and then the outlet nozzle Dispensing tap and labyrinth gaskets Rotate the dispensing tap by 45 in a clockwise direction and remove it from the machine and then remove the labyrinth tube Remove the worn gasket from the tap using a non metallic pointed tool taking care not to damage the housing Eliminate any product residues from the housing and fit the new gasket lubricating it wi...

Page 42: ...icated by the machine People involved in troubleshooting Operator person trained in the ordinary operation of the machine who performs initial fault finding and if possible by following the instructions in Chapter 7 Routine maintenance removes the causes of the fault and restores correct machine operation Technical assistance service qualified technician called to work on the machine after a reque...

Page 43: ...ance and or its wiring is dam aged The probe indicates a temper ature higher than the safety limits Contact the Technical Assistance Service PE alarm warning The refrigeration tank temperature probe is faulty short circuited and or its wiring damaged The probe indicates a temperature lower than the safety limits The control circuits do not allow disconnection of power for the compressor which keep...

Page 44: ...rcuit breakers cut outs on the electrical sys tem upstream of the socket are closed If not before closing them make sure that no one is carrying out electrical repairs A fuse designed to protect theaux iliary electrical system has blown NO The power cable is damaged YES YES Identify and eliminate the cause of the overload and substitute the blown fuse with another having the same specifica tions a...

Page 45: ...anticlockwise direction to a higher position YES The air valve is in a position that is too closed THE CREAM DISPENSED IS WET AND NOT STIFF ENOUGH WET NOT STIFF Contact the Technical assistance service YES Internal machine fault NO Contact the Technical assistance service YES The electrical specifications of the overload switches or fuses are not suitable NO Contact the Technical assistance ser vi...

Page 46: ...ice NO Contact the Technical assistance service YES Rotary pressure pump mal functioning fault NO Remove the aspiration tube and wash it as described in section 6 1 1 points a b YES The aspiration tube is blocked NO Remove the labyrinth and the cream distributor wash them as described in section 6 1 1 points a b and replace the type of liquid cream to be dispensed YES The cream churns in the laby ...

Page 47: ...onment is too high and there is insufficient condensation YES Restore the operating temperature as in dicated in the manual in sec 2 4 Machine technical data NO The air condenser is blocked YES Ask the Technical assistance service for cleaning NO The air condenser fan is faulty YES NO YES NO COOLING IS INSUFFICIENT OR SWITCHES OFF IN A FAULTY WAY Contact the Technical assistance service Fault in t...

Page 48: ... water cooled condenser close the Water In tap and discharge the water pressure in the delivery tube by unscrewing the end connector Remove both the delivery tube and the drainage tube and empty the water from them Before using again after a long period of inactivity check the connector gaskets for damage substituting them if necessary If a machine with an air cooled condenser has been inactive be...

Page 49: ...thod of disposal The lifetime of the machine estimated by the manufacturer is 20 000 hours 10 years of operation under normal operating conditions described in this operating manual At the end of its lifetime the machine must be disposed of in accordance with the regulations in force in the country where it was used concerning the disposal of waste electrical and electronic equipment ...

Page 50: ...50 Notes ...

Page 51: ...rer Users who want to dispose of this equipment should contact the manufacturer and follow the instructions for separate collection of the device at the end of its life To dispose of the machine users must comply with the regulations on waste electrical and electronic equipment WEEE in force in the country of use Adequate separate collection for the future use of the equipment assigned for recycli...

Page 52: ...MAXIMA HOLLAND Nijverheidsweg 19F 3641 RP Mijdrecht The Netherlands Tel 31 0 297 253 969 E mail info maximaholland com ...

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