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CALIDO

 

Sanitary

 

water

 

heat

 

pump

 

 

30 

12

 

MAINTENANCE

 

AND

 

PERIODICAL

 

CONTROLS

 

 

WARNING:

 

All

 

the

 

operations

 

described

 

in

 

this

 

chapter

 

HAVE

 

TO

 

BE

 

CARRIED

 

OUT

 

BY

 

TRAINED

 

STAFF

 

ONLY.

 

Before

 

any

 

operation

 

or

 

before

 

entering

 

the

 

inner

 

components

 

of

 

the

 

unit,

 

be

 

sure

 

that

 

the

 

power

 

supply

 

is

 

disconnected.

 

The

 

compressor’s

 

head

 

and

 

discharge

 

piping

 

are

 

usually

 

at

 

high

 

temperature

 

levels.

 

Be

 

very

 

careful

 

when

 

operating

 

in

 

their

 

surroundings.

 

Aluminium

 

coil

 

fins

 

are

 

very

 

sharp

 

and

 

can

 

cause

 

serious

 

wounds.

 

Be

 

very

 

careful

 

when

 

operating

 

in

 

their

 

surroundings.

 

After

 

maintenance

 

operations,

 

re

install

 

the

 

cover

 

panels,

 

and

 

fix

 

them

 

by

 

means

 

of

 

screws

 

where

 

necessary.

 

WARNING:

 

The

 

unit

 

should

 

be

 

installed

 

so

 

that

 

adequate

 

clearance

 

is

 

available

 

for

 

maintenance

 

and

 

repairation.

 

The

 

warranty

 

does

 

not

 

cover

 

costs

 

related

 

to

 

platforms

 

or

 

handling

 

equipment

 

necessary

 

for

 

any

 

maintenance.

 

 

The

 

refrigerant

 

circuits

 

must

 

not

 

be

 

filled

 

with

 

different

 

gas

 

other

 

than

 

that

 

indicated

 

on

 

the

 

nameplate.

 

The

 

use

 

of

 

a

 

different

 

refrigerant

 

can

 

cause

 

severe

 

damage

 

to

 

the

 

compressor.

 

It’s

 

forbidden

 

to

 

use

 

oils

 

other

 

than

 

those

 

specified

 

in

 

this

 

manual.

 

The

 

use

 

of

 

a

 

different

 

oil

 

can

 

cause

 

serious

 

damage

 

to

 

the

 

compressor.

 

 

It

 

is

 

recommended

 

to

 

set

 

a

 

lower

 

temperature

 

to

 

decrease

 

the

 

heat

 

release,

 

prevent

 

scale

 

and

 

save

 

energy

 

if

 

the

 

outlet

 

water

 

is

 

sufficient.

 

It

 

is

 

a

 

good

 

rule

 

to

 

carry

 

out

 

periodic

 

checks

 

in

 

order

 

to

 

verify

 

the

 

proper

 

operation

 

of

 

the

 

unit:

 

OPERATION

 

1

 

month

 

4

 

months

 

6

 

months

 

Check

 

the

 

water

 

supply

 

and

 

air

 

vent

 

frequently,

 

to

 

avoid

 

lack

 

of

 

water

 

or

 

air

 

in

 

the

 

water

 

loop.

 

Be

 

sure

 

that

 

the

 

tank

 

is

 

always

 

filled

 

with

 

water.

 

x

 

 

 

Check

 

out

 

that

 

safety

 

and

 

control

 

devices

 

work

 

correctly.

 

x

 

 

 

Check

 

out

 

possible

 

oil

 

leakage

 

from

 

compressor.

 

x

 

 

 

Check

 

out

 

possible

 

water

 

leakages

 

from

 

the

 

hydraulic

 

circuit.

 

x

 

 

 

Check

 

out

 

the

 

proper

 

working

 

of

 

the

 

external

 

flow

 

switch

 

(if

 

it

 

is

 

installed).

 

x

 

 

 

Clean

 

the

 

metallic

 

filters

 

of

 

the

 

hydraulic

 

circuit

 

to

 

keep

 

a

 

good

 

water

 

quality.

 

Lack

 

of

 

water

 

and

 

dirty

 

water

 

can

 

damage

 

the

 

unit.

 

x

 

 

 

Clean

 

the

 

finned

 

coil

 

of

 

the

 

heat

 

exchanger

 

by

 

means

 

of

 

compressed

 

air

 

(it’s

 

recommended

 

to

 

keep

 

the

 

unit

 

in

 

a

 

place

 

where

 

it

 

is

 

dry

 

and

 

clean,

 

and

 

which

 

has

 

good

 

ventilation).

 

x

 

 

 

Check

 

the

 

correct

 

operation

 

of

 

the

 

electric

 

heater

 

for

 

the

 

purpose

 

of

 

anti

Legionella

 

cycle(*).

 

Be

 

sure

 

to

 

make

 

a

 

diagnosis

 

with

 

samples

 

of

 

water

 

token

 

from

 

the

 

critical

 

points

 

the

 

whole

 

hydraulic

 

circuit.

 

 

x

 

 

Check

 

out

 

that

 

all

 

the

 

terminals

 

on

 

the

 

electric

 

board

 

as

 

well

 

as

 

on

 

the

 

terminals

 

of

 

the

 

compressor

 

are

 

properly

 

fixed.

 

 

x

 

 

Make

 

sure

 

the

 

electrical

 

components

 

are

 

good.

 

If

 

there

 

is

 

a

 

damaged

 

part

 

or

 

a

 

strange

 

smell,

 

please

 

replace

 

it

 

in

 

time.

 

 

x

 

 

Tightening

 

of

 

water

 

connections.

 

 

x

 

 

Keep

 

the

 

unit

 

clean

 

by

 

means

 

of

 

soft

 

damp

 

cloth.

 

 

x

 

 

It

 

is

 

recommended

 

to

 

clean

 

the

 

tank

 

and

 

e

heater

 

regularly

 

to

 

keep

 

an

 

efficient

 

performance.

 

 

x

 

 

Clean

 

regularly

 

any

 

covering

 

grill

 

of

 

the

 

external

 

air

 

duct

 

in

 

order

 

to

 

keep

 

an

 

efficient

 

performance.

 

 

x

 

 

Correct

 

voltage.

 

 

 

x

 

Correct

 

absorption.

 

 

 

x

 

Check

 

each

 

part

 

of

 

the

 

unit

 

and

 

the

 

pressure

 

of

 

the

 

system.

 

Replace

 

the

 

defect

 

part

 

if

 

there

 

is

 

any,

 

and

 

recharge

 

the

 

refrigerant

 

if

 

it

 

is

 

required.

 

 

 

x

 

Check

 

the

 

operating

 

pressure,

 

and

 

superheat

 

and

 

subcooling

 

 

 

x

 

Check

 

of

 

the

 

efficiency

 

of

 

circulation

 

pump.

 

 

 

x

 

If

 

the

 

heat

 

pump

 

is

 

not

 

used

 

for

 

a

 

long

 

time,

 

please

 

drain

 

out

 

all

 

the

 

water

 

from

 

the

 

unit

 

and

 

seal

 

the

 

unit

 

to

 

keep

 

it

 

good.

 

Please

 

drain

 

the

 

water

 

from

 

the

 

lowest

 

point

 

of

 

the

 

boiler

 

to

 

avoid

 

freezing

 

in

 

winter.

 

Water

 

recharge,

 

disinfection

 

and

 

complet

 

inspection

 

on

 

the

 

heat

 

pump

 

is

 

required

 

before

 

it

 

is

 

restarted.

 

 

 

x

 

Check

 

and

 

if

 

necessary

 

replace

 

the

 

magnesium

 

stick.

 

 

 

every

 

year

 

(*)

 

Checking

 

the

 

correct

 

operation

 

of

 

the

 

electric

 

heater:

 

To

 

check

 

the

 

activation

 

of

 

the

 

electric

 

heater,

 

select

 

E

heater

 

and

 

check

 

the

 

rising

 

of

 

the

 

tank

 

water

 

temperature.

 

12.1

 

ENVIRONMENTAL

 

PROTECTION

 

According

 

to

 

the

 

norms

 

dealing

 

with

 

the

 

use

 

of

 

depleting

 

stratospheric

 

ozone

 

substances,

 

it

 

is

 

forbidden

 

to

 

release

 

refrigerants

 

fluids

 

in

 

the

 

atmosphere.

 

They

 

have

 

to

 

be

 

collected

 

and

 

delivered

 

to

 

the

 

seller

 

or

 

to

 

proper

 

gathering

 

points

 

at

 

the

 

end

 

of

 

their

 

operating

 

life.

 

Refrigerant

 

R134A

 

is

 

mentioned

 

among

 

controlled

 

substances

 

and

 

for

 

this

 

reason

 

it

 

has

 

to

 

be

 

subjected

 

to

 

the

 

mentioned

 

norms.

 

A

 

particular

 

care

 

is

 

recommended

 

during

 

service

 

operations

 

in

 

order

 

to

 

reduce

 

as

 

much

 

as

 

possible

 

any

 

refrigerant

 

loss.

 

 

This

 

equipment

 

contains

 

R134a

 

refrigerant

 

in

 

the

 

amount

 

as

 

stated

 

in

 

the

 

specification.

 

Do

 

not

 

vent

 

R134a

 

into

 

the

 

atmosphere:

 

R134a,

 

is

 

a

 

fluorinated

 

greenhouse

 

gas

 

with

 

a

 

Global

 

Warming

 

Potential

 

(GWP)

 

=

 

1430.

 

It

 

should

 

only

 

be

 

serviced

 

or

 

dismantled

 

by

 

professional

 

trained

 

personnel.

 

Summary of Contents for CALIDO 110

Page 1: ...ical specifications provided in this manual It is besides forbidden the reproduction under any form of the texts and of the figures contained in this manual This manual is a translation from the offic...

Page 2: ...Catalogue Katalog Catalogue MUI01110L8420 02 Serie Series Serie Serie S rie SANITARY WATER HEAT PUMP Possible wasted electrical or electronic devices products should not be located together with norm...

Page 3: ...EPIMENTO 2014 30 UE 2014 35 UE EVENTUALI ALTRE DIRETTIVE EUROPEE E NORME ARMONIZZATE APPLICATE ALL ATTREZZATURA EMC 2004 108 EC IEC 60335 2 21 IEC 60335 2 40 EN 55014 1 EN 61000 3 2 EN 61000 3 11 IS I...

Page 4: ...8 4 ACCESS TO THE BOTTOM PART 14 8 5 HOW TO REPLACE THE MAGNESIUM ANODE 14 8 6 REGULATION THERMOSTAT OF THE ELECTRIC HEATER 15 8 7 SCHEMATIC OVERVIEW OF THE WATER AND GAS CIRCUIT 15 9 INSTALLATION 15...

Page 5: ...5 5 Defrosting cycle 27 11 5 6 Anti freeze protection 27 11 6 PARAMETERS CONTROL AND SETTING 28 11 7 MALFUNCTIONING OF THE UNIT AND ERROR CODES 29 12 MAINTENANCE AND PERIODICAL CONTROLS 30 12 1 ENVIRO...

Page 6: ...or transcription The customer shall store any updated copy of the manual or parts of it delivered by the manufacturer as an attachment to this manual The company is available to give any detailed inf...

Page 7: ...d a number of directives on workplace s health and safety which include 89 391 CEE 89 686 CEE 2009 104 CE 86 188 CEE and 77 576 CEE directives Every employer shall implement such provisions and ensure...

Page 8: ...ymptoms may include loss of mobility and or consciousness Victims may not be aware of asphyxia Low concentration can have a narcotic effect The symptoms may include dizziness headache nausea and loss...

Page 9: ...nments a breathing apparatus or mask breathing air supply system must be used EN 137 Respiratory protective devices Self contained open circuit compressed air breathing apparatus with full face mask H...

Page 10: ...s it can contribute to the greenhouse effect It contains fluorinated greenhouse gases regulated by the Kyoto protocol DISPOSAL CONSIDERATIONS 13 1 Waste treatment methods Refer to the supplier gas rec...

Page 11: ...et makes the unit suitable for various ways of connections With different ways of installation the unit can work as just a heat pump but also as a fresh air blower a dehumidifier or an energy recovery...

Page 12: ...ple when you have the production of a photovoltaic system maximizing the self consumption and energy efficiency 7 ITEMS INSIDE THE PACKING BOX Before starting the installation please make sure that al...

Page 13: ...ole Hot water outlet Condensate drainage Cold water inlet G M Hot water outlet G M Condensate drainage 18mm 8 2 DIMENSIONS Air outlet Air inlet The lower part of the unit is white RAL9003 and the uppe...

Page 14: ...that hold the bottom central plate and remove the cover 1 Manual reset thermostat 2 Electric heater and magnesium anode 8 5 HOW TO REPLACE THE MAGNESIUM ANODE The Magnesium anode is an anti corrosion...

Page 15: ...he rules reported on this manual can create dangerous situations After receiving the unit immediately check its integrity The unit left the factory in perfect condition any eventual damage has to be q...

Page 16: ...In case the unit is used without air ejection duct verify that the installation room has got a volume not less than 10m3 with adequate ventilation Please note that the temperature of the expelled air...

Page 17: ...icity cables 2 Insert the supplied rawlplugs in the holes and fix the support bracket through the screws and washers 3 Secure the mounting bracket of the unit Make sure that is centered on the wall 4...

Page 18: ...e floor using the special anti vibration feet NOT supplied with the unit See the image below Vibration damper SUPPORTS for floor installation Vibration damper supports for floor installation If air in...

Page 19: ...to be operated regularly to remove lime deposits and to verify that it is not blocked Please beware of burn because of the high temperature of water The expansion tank with capacity suitably sized to...

Page 20: ...is clean after the unit has been installed and then check it periodically Perform the drainage piping work according to the installation instruction If there is a defect in the drainage piping work w...

Page 21: ...om water that may spatter In order to get access to the electrical box 1 remove the front part of the unit twist off the screws placed on the sides using a suitable long screwdriver it is possible to...

Page 22: ...o not modify the internal wiring of the unit otherwise the warranty will terminate immediately 11 APPLIANCE OPERATION 11 1 USER INTERFACE 11 2 OPERATION 1 Power ON When turning ON the power the whole...

Page 23: ...r off setting Press the and buttons to set the minutes and press to confirm the activation of the ON and then press the clock button to quit the timer setting mode The timer ON and timer OFF icons wil...

Page 24: ...equipped with the manual defrost control 5 Heating The icon indicates that the current operation mode of the system is heating by the heat pump 6 Heating and electric heater The presence of both icon...

Page 25: ...re when the water temperature of the tank becomes equal or higher than 85 C the electrical heater stops unless the protection is manually reset For the manual reset of the protection remove the bottom...

Page 26: ...er 4 The parameters 4 and 5 control the anti legionella cycle temperature versus time We recommend to respect the above guidelines if you want to change them Please remember that to keep the temperatu...

Page 27: ...h the maximum admissible temperature value given by the climatic curve and then the unit will operate according to the highest one of the comparison between both values P 20 1 the setting temperature...

Page 28: ...it 09 Maximum defrosting cycle time 1 12 min 8 min Only technician of TAC can change it 10 Operating mode of the electronic expansion valve 0 auto 1 manual 0 Only technician of TAC can change it 11 S...

Page 29: ...3 The electronic expansion valve assembly blocked 4 Too much refrigerant 5 The HP switch damaged 6 The uncompressed gas is in refrigerant system 1 Check if the air inlet temp is over the working limit...

Page 30: ...rect operation of the electric heater for the purpose of anti Legionella cycle Be sure to make a diagnosis with samples of water token from the critical points the whole hydraulic circuit x Check out...

Page 31: ...to proper collecting centre compressors lubricating oil has to be collected and sent to proper collecting centre the casing and various components if no longer serviceable must be dismantled and divi...

Page 32: ...o install externally Bar 8 Material of of the inner surface of the tank S235JR with double layer vitrification Auxiliary electric heater kW 1 5 Electronic expansion valve si Magnesium anode si Materia...

Page 33: ...tervention of the safety and protection devices In any case as regards high temperatures for water if the setting temperature is outside the operating region the unit will automatically adapt its set...

Page 34: ...CALIDO Sanitary water heat pump 34 17 WIRING DIAGRAM Please refer to the wiring diagram sticked on the electric box...

Page 35: ...door LWA 49 dB A Precauzioni di installazione e manutenzione Precautions for installation and maintenance Per le indicazioni relative all installazione e alla manutenzione riferirsi ai capitoli dedica...

Page 36: ......

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