Mase IS 9000 Use And Maintenance Manual Download Page 17

IS 9000 - 9500

17

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1.2   Documentation enclosed

The following documents form an integral part of this
manual:

- EEC Declaration of Conformity;
- Motor use and maintenance manual;
- Installation manual;
- Service Booklet;
- Guarantee certificate;
- Guarantee card.

1.3   Safety regulations

- Please read all the information in this manual and in the

installation manual carefully; this is essential for cor-
rect installation and use of the group and to enable you
to intervene quickly in case of need.

- Do not allow unauthorised or untrained persons to use

the group.

- Do not allow children or animals to approach the group

when in operation.

- Do not work on the generator or on the remote control

panel with wet hands, as the generator is a potential
source of electricity if incorrectly used.

- Any controls carried out on the generator group must

be carried out with the motor turned off; controls that
require the group to be in operation must only be
carried out by specialised personnel.

- Do not breathe the exhaust fumes produced by the

machine, as they might damage your health.

In case of any leakage of oil or fuel, clean immedi-
ately to avoid any risk of fire.

In case of fire, use fire extinguishers to extinguish;
never use water.

2   DESCRIPTION OF THE GENERATOR

2.1   General description

The IS 9000-9500 generator group has been designed
to be installed with ease aboard boats.

The soundproofing structure, which uses insulated pan-
els in marine aluminium, allows easy access to the motor
and alternator for maintenance and control operations,
and at the same time gives a high level of sound
reduction.

The 4-stroke, indirect injection Diesel engine, built by
Yanmar, is extremely reliable and robust.  The alterna-
tor, which is a synchronous one, is equipped with an
automatic voltage regulator (AVR) that guarantees sta-

bility to +/- 5% of the rated value.  The alternator’s
excellent pick-up makes the generator group particu-
larly suited to supply electric motors such as those fitted
in air conditioning and desalination devices, compres-
sors, etc.

The group is equipped with a remote control panel,
complete with connection cable, to be fitted on the
command deck.  A microprocessor is in charge of start-
up, stoppage and control of protection devices.

2.2   Generator components

The generator is made up of the following components:
- soundproofing structure [fig. 1, ref. 1];
- motor group [fig. 1, ref. 2];
- alternator group [fig. 1, ref. 3];
- water -  water heat exchange group [fig. 1, ref. 4];
- air - water heat exchange group [fig. 1, ref. 5];
- electrical connection panel [fig. 1, ref. 6];

2.3   Cooling system

The generator group motor is cooled by a closed circuit
system containing a heat exchanger that uses sea
water.  The heat exchanger, in cupronickel, has been
specially designed by

 mase

 for use in a salt water

environment.
When the group is installed a system for intake of the
cooling water is provided (a direct inlet system is recom-
mended), along with the drainage system for the mixture
of used water and exhaust fumes.

2.4   Remote control panel

Extremely small in size (3.4 x 4.9 in), this is equipped
with a 11 yd. long screened connection cable. Manufac-
tured using state-of-the-art technology, it incorporates a
microprocessor and SMD (miniaturised) components.
The shockproof polyester keyboard, with protection
level IP54 contains an electronic hour counter [fig. 2, ref.
1], the ON / START / OFF commands [fig. 2, ref. 2-4],
function indicators [fig. 2, ref. 5-6], and alarm indicators
[fig. 2, ref. 7-9] for low oil pressure, motor overheating
and alternator overload (see Chapter 4).

The control panel is made up of [fig. 2];
1 - Hour counter
2 - OFF button
3 - START button
4 - ON button
5 - Panel ON indicator (green)
6 - Generator output indicator (green)
7 - Oil pressure indicator (red)
8 - Engine temperature indicator (red)
9 - Alternator temperature indicator (red)

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Summary of Contents for IS 9000

Page 1: ...O E MANUTENZIONE USE AND MAINTENANCE MANUAL MANUEL D INSTRUCTIONS ET D ENTRETIEN GEBRAUCHSANWEISUNG UND WARTUNGSVORSCHRIFTEN MANUAL USO Y MANTENIMIENTO GEBRUIKS EN ONDERHOUDSHANDLEIDING BRUKS OG VEDLI...

Page 2: ...IS 9000 9500 2 mase 3 2 3 6 4 5 1 1 2 Fig 4 2 1 3 TAB A 2 Nomefile mum_is9 pm5 Data di aggiornamento 07 05 97 Redatto C A 1...

Page 3: ...IS 9000 9500 3 mase 7 5 2 1 1 2 7 6 4 1 3 6 5 8...

Page 4: ...IS 9000 9500 4 mase 8 4 2 9 3 2 2 4 1 1...

Page 5: ...IS 9000 9500 5 mase 2 1 3 4 5 7 6 8 9 11 12 13 14 15 10...

Page 6: ...3 Avviamento 9 3 4 Arresto 9 4 Protezioni 9 4 1 Bassa pressione olio 10 4 2 Alta temperatura acqua 10 4 3 Sovratemperatura sovraccarico alternatore 10 5 Manutenzione 10 5 1 Manutenzione ordinaria del...

Page 7: ...descrittivo Le parti di testo da non trascurare sono state evidenziate in grassetto e precedute da simboli qui di seguito illustrati e definiti Indica che necessario prestare attenzione al fine di no...

Page 8: ...lsante ON 5 LED pannello ON verde 6 LED uscita generatore verde 7 LED pressione olio rosso 8 LED temperatura motore rosso 9 LED temperatura alternatore rosso 1 2 Documentazione allegata Parte integran...

Page 9: ...no stati eseguiti Procedere all avviamento premendo il tasto ON sul pannellino di comando fig 2 rif 4 si noter l accensio ne di tutti i LED in funzione di autocontrollo per circa 5 sec in seguito rima...

Page 10: ...po sia sull asse longitudinale che su quello trasversale Qualora il motore si trovasse nelle condizioni di funzionare a inclinazioni maggiori il rischio che corre quello di insufficiente lubrificazion...

Page 11: ...reilcircuitodiaspirazionedall acquadimare Tale INFORMAZIONI ATTENZIONE INFORMAZIONI Controllare il livello dell olio tramite l apposita asti na graduata fig 3 rif 1 Il livello deve sempre essere compr...

Page 12: ...o sfregamento delle spazzole va eliminata con un opera zione di tornitura Si accede al collettore eseguendo le operazioni descrit te precedentemente per il controllo delle spazzole Boccola Viton va so...

Page 13: ...natore 1000 Sostituzione boccola Viton 1000 Controllo livello elettrolita batteria mens Pulizia filtro aria annua Sostituzione totale liquido refrigerante annua Sostituzione anodi di zinco annua 5 13...

Page 14: ...Diesel 180 185 Giri r p m Potenza Hp Modello 7600 8500 1 F 50 60 Sincrono monofase autoeccitato due poli regolazione elettronica MOTORE Yanmar3TN66 68 ALTERNATORE IS 9000 IS 9500 Riferimenti per lo sc...

Page 15: ...from the system 18 2 4 Start up 18 2 5 Stopping 18 4 Protection devices 18 4 1 Oil pressure low 19 4 2 Water temperature high 19 4 3 Alternator overheating overloading 19 5 Maintenance 19 5 1 Ordinar...

Page 16: ...ble of contents for a quick guide to the various subjects The most important parts of the text are indicated in bold and are preceded by the symbols illustrated and described below This indicates that...

Page 17: ...s sta bility to 5 of the rated value The alternator s excellent pick up makes the generator group particu larly suited to supply electric motors such as those fitted in air conditioning and desalinati...

Page 18: ...f 4 Alltheindicatorlightswilllight up in a self test for approximately 5 seconds After this the panel on indicator fig 2 ref 5 will remain lighted along with the GLOW PLUG indicator signalling the sta...

Page 19: ...at a higher inclination there is a risk that lubrication will be insufficientorthatoilwillbesuckedintotheairfilter 4 2 Water temperature high protection This intervenes to shut down the generator gro...

Page 20: ...l drainage tap fig 4 ref 3 and allow all the water to drain out GB WARNING WARNING DANGER Check the oil level using the dipstick provided fig 3 ref 1 ThelevelmustalwaysbebetweentheMAX and MIN level in...

Page 21: ...edfollowingindicationsgiven above for the brushes Viton bush this must be replaced every 1000 working hours or every two years The Viton bush which is positioned inside the bearing housing fig 9 ref 3...

Page 22: ...sary Checktheconnectorcableandterminals Reconnect Check that the battery is working properly Recharge or replace if necessary The group shuts down when in operation Check whether an indicator has ligh...

Page 23: ...lator A V R 15 Power terminals GB 6 TECHNICAL CHARACTERISTICS Displacement in3 Bore x stroke in Fuel consumption g Hp h Fuel type Starter system Oil capacity US qt Maximum inclination Continuous power...

Page 24: ...urcharge de l alternateur 28 5 Maintenance 28 5 1 Maintenance ordinaire du moteur 28 5 2 Vidange huile du moteur et filtre huile 29 5 3 Nettoyage filtre air 29 5 4 Remplacement filtre carburant 29 5 5...

Page 25: ...s et d finis ci apr s Ce symbole indique qu une attention particuli re est n cessaire afin d viter des cons quences graves susceptibles de provoquer la mort du personnel ou des dommages possibles pou...

Page 26: ...teur lectronique de ten sion AVR qui en garantit la stabilit 5 par rapport la valeur nominale La grande capacit d acc l ration de l alternateur fait en sorte que le groupe lectrog ne soit particuli re...

Page 27: ...sur la touche ON sur le tableau de commande fig 2 r f 4 on remarquera l allumage de toutes les LED en fonction d autocontr le pendant environ 5 sec Par la suite seule la LED du tableau aliment fig 2 r...

Page 28: ...l que sur le transversal Si le moteur se trouvait dans la condition de fonctionner des inclinaisons sup rieures lerisquequ ilcourtestceluid unelubrifica tion insuffisante ou d une aspiration du filtre...

Page 29: ...marchessuivantes fermer le robinet du carburant fig 5 r f 6 d vissercompl tementladouilledusupport fig 5 r f 7 enlever la vieille cartouche et positionner la neuve pour le remontage r p ter les op ra...

Page 30: ...rre grain fin La pr sence sur le collecteur de sillons profonds cr s par le frottement des balais doit tre limin e par une op ration de tournage Onacc deaucollecteurenex cutantlesop rations d crites a...

Page 31: ...ableau de contr le ne fonctionne pas en ap puyant sur le poussoir ON Contr ler l int grit des fusibles de protection Les remplacer Contr ler le c ble de branchement et les connexions lectriques Rebran...

Page 32: ...V R 15 Bo te bornes de puissance 6 CARACTERISTIQUES TECHNIQUES Cylindr e cm3 Al sage x course mm Consommation g Hp h Alimentation Syst me de mise en fonction Capacit huile l Inclinaison max Puissance...

Page 33: ...2 Entl ftung der Anlage 36 3 3 Anlassen 36 3 4 Anhalten 36 4 Schutzvorrichtungen 36 4 1 Niedriger ldruck 37 4 2 Hohe Wassertemperatur 37 4 3 bertemperatur berlastung Generator 37 5 Wartung 37 5 1 Ord...

Page 34: ...ichtige Abschnitte sind durch Fettdruck hervorgehoben und durch die nachstehend beschriebenen Symbole gekennzeichnet Weist darauf hin da mit gr ter Aufmerksamkeit vorgegangen werden mu damit schwer wi...

Page 35: ...rSynchron alternatorverf gt bereinenelektronischenSpannungs regler AVR der eine Stabilit t von 5 des Nennwerts sicherstellt Die hohe Anlaufleistung des Alternators eignet das Generator Aggregat besond...

Page 36: ...welche Wartungsarbeiten gemacht wurden sollten stets die folgenden Kontrollen durchgef hrt werden mittels dem Me stab pr fen ob der lstand korrekt ist Abb 3 Bez 1 sieheTabelle A derempfohlenen le Ob a...

Page 37: ...Motor bei h he ren Schr gen betrieben wird kann die Schmierung unzureichend sein oder der Luftfilter kann Schmier l ansaugen 4 2 Schutz gegen hohe Wassertemperatur Dieser wird ausgel st wenn der Motor...

Page 38: ...b 5 Bez 7 ganz auf schrauben denaltenEinsatzherausnehmenunddieneueKompo nente einbauen f rdenWiedereinbaudieseOperationeninumgekehr ter Reihenfolge wiederholen Nach erfolgtem Wechsel des Kraftstoffilt...

Page 39: ...dern w rden EventuelleOxidbildungenamKollektorwerden mit feinem Schmirgelpapier vorsichtig abgeschliffen Die eventuelle Pr senz tiefer Rillen am Kollektor die durch die Reibung der B rsten entstehen k...

Page 40: ...ritzer 300 VentilspieleinstellungEntnahme Abflu 300 Kontrolle Alternatorb rsten 500 Einspritzerjusterung 500 Kontrolle Alternatorkollektor 1000 Wechsel Vitonbuchse 1000 Kontrolle Elektrolytstand Batte...

Page 41: ...sch 12 V 30 3 785 Diesel 180 185 Drehzahl U min Leistung PS Modell 7600 8500 1 F 50 60 Syncron einphasig selbsterregt 2 polig elektronischer Regler MOTOR Yanmar 3TN66 ALTERNATOR IS 9000 IS 9500 Schalt...

Page 42: ...en marcha 45 3 4 Detenci n del grupo 45 4 Protecciones 45 4 1 Baja presi n del aceite 46 4 2 Alta temperatura del agua 46 4 3 Sobretemperaturas sobrecargadelalternador 46 5 Mantenimiento 47 5 1 Mante...

Page 43: ...te los argumentos recomendamos consultar el ndice descriptivo Las partes del texto que no se deben descuidar han sido evidenciadas con negrita y est n precedidas por los s mbolos que se ilustran y que...

Page 44: ...ponederegulador electr nico de tensi n AVR que garantiza su estabili dad al 5 con respecto a su valor nominal La gran capacidaddearranquedelalternadorhacequeelgrupo electr geno sea especialmente adecu...

Page 45: ...orno vuelve a funcionar regular y correctamente 3 3 Puesta en marcha Antes de poner en marcha el grupo comprobar que se hayan efectuado los controles preliminares que se des criben en el p rrafo 3 1 H...

Page 46: ...se quema interviene una protecci n que no permite el arran que del grupo TABLA DE C DIGOS DE ALARMA C DIGO CAUSA INTERVENCI N DE PROTECCI N E 80 Falta de tensi n en el grupo E 81 Baja presi n de aceit...

Page 47: ...ituir el cartucho del filtro de aceite es nece sario destornillarlo del soporte destinado al efecto utili zando herramientas apropiadas que es posible encon trarenelcomercio Colocarelnuevocartucho ten...

Page 48: ...nueva bater a es importante que sta haya sido some tida a un ciclo completo de carga Controlar por lo menos una vez al mes el nivel del electr lito y si es necesario restaurar el nivel con agua la bo...

Page 49: ...casquillo Viton 1000 Control nivel electr lito bater a mens Limpieza filtro aire anual Substituci n total l quido refrigerante anual Substituci n nodos cinc anual 5 13 Tabla de aver as El motor de ar...

Page 50: ...V R 15 Bornetera de potencia 6 CARACTER STICAS T CNICAS Cilindrada cm3 Di metro interior x carrera mm Consumo g Hp h Alimentaci n Sistema de arranque Capacidad de aceite l Inclinaci n m xima Potencia...

Page 51: ...n de installatie 54 3 3 Starten 54 3 4 Stoppen 54 4 Beschermingen 54 4 1 Lage oliedruk 55 4 2 Hoge watertemperatuur 55 4 3 Overtemperatuur overbelasting wisselstroomgenerator 55 5 Onderhoud 55 5 1 Gew...

Page 52: ...inhoudsopgave worden geraadpleegd De teksten waar niet overheen gelezen mag worden zijn vetgedrukt en worden voorafgegaan door symbolen die hier ge llustreerd en gedefinieerd worden Geeftaandatermetaa...

Page 53: ...tor beschikt over een elek tronische spanningsregelaar AVR die de stabiliteit op 5 van de nominale waarde waarborgt Het grote lostrekvermogen van de wisselstroomgenerator maakt de stroomopwekkingsgroe...

Page 54: ...op de toets ON op het bedienings paneel afb 2 pos 4 tedrukken uzultziendatalleLED s ongeveer5s zullenbrandenalszelfcontrole Vervolgens blijvenalleenhetLEDvan paneelgevoed afb 2 pos 5 en het waarschuw...

Page 55: ...Mocht de motor in een meer gekantelde toestand moeten functioneren dan loopt men het risico dat de motor onvoldoende gesmeerd wordt of dat de afzuiging door het lucht of smeeroliefilter onvoldoende i...

Page 56: ...oldoende het filtermateriaal eenmaal per jaar schoon te maken om onzuiverheden te verwijderen 5 4 Reiniging van het brandstoffilter Omeenlangelevensduurendecorrectewerkingvande motor te garanderen is...

Page 57: ...schroeven waarmee de borstelhouder aan het deksel vastzit los Als de borstels bij de controle versleten of afgesplinterd blijken te zijn moeten ze vervangen worden Collector controleer de collector al...

Page 58: ...draait maar de hoofdmotor start niet Controleer of er brandstof in de tank zit tanken Controleer of de stop elektromagneet in trekkende stand staat Raadpleeg de Service dienst Verwijderdeluchtbellenu...

Page 59: ...oeren r p m Vermogen Hp Model 7600 8500 1 F 50 60 synchroon monofase zelfgeprikkeld tweepolig elektronische regelaar MOTOR Yanmar 3TN66 WISSELSTROOMGENERATOR IS 9000 IS 9500 Referenties voor het schak...

Page 60: ...emet 63 3 3 Start 63 3 4 Stans 63 4 Beskyttelser 63 4 1 Lavt oljetrykk 64 4 2 H y vanntemperatur 64 4 3 Overtemperatur overbelastning av vekselstr msgeneratoren 64 5 Vedlikehold 64 5 1 Ordin rt vedlik...

Page 61: ...r hovedemnene Se innholdsfortegnelsen for rask konsultasjon Dedeleravtekstensomikkem overseeseruthevdmedhalvfetskriftogforutg ttavsymbolersomderetterillustreres og defineres Detern dvendig utvisespesi...

Page 62: ...toraggregatets utgang gr nn 7 Varsellampe for oljetrykket r d 8 Varsellampe for motoren temperaturen r d 9 Varsellampe for vekselstr msgeneratorens temperatur r d 1 2 Vedlagt dokumentasjon Manualens i...

Page 63: ...ndikerer begynnelsen av gl depluggenes forvarmingsfase vil tennes i ca 10 sekunder Deterikkemulig startegeneratoraggregatetil pet av gl depluggenes forvarmingsfase Start opp aggregatet med START knapp...

Page 64: ...y Utl sningen signaleres av at varsellampen fig 2 ref 8 tennes og koden E 82 dukker opp p kontrollpanelets display Aggregatet m kun startes opp igjen etter at rsaken til utl sningen har blitt fjernet...

Page 65: ...n er varm fordi kj lev sken kan renne ut FARE FARE 5 6 Kontroll av kileremmens stramming En kilerem blir brukt for overf re remhjulets rotasjonsbevegelse fra motorakselen til kj lev skens sirkulasjons...

Page 66: ...elektrolytten og eventuelt fylle opp med destillert vann Hvis aggregatet ikke skal brukes for en lengder periode anbefales det at batteriet frakoples og oppbevares p et t rt sted og ved en temperatur...

Page 67: ...r en h y r ykgrad i utslippet Kontroller at oljeniv et i dekselet ikke overstiger MAX merket Gjenopprett niv et Kontroller at ikke aggregatet er overbelastet Kontroller kalibreringen av injektorene Ko...

Page 68: ...mdreininger o min Effekt HK Modell 7600 8500 1 F 50 60 synkron enkelfaset selvstartende topolet elektronisk regulator MOTOR Yanmar 3TN66 VEKSELSTR MGENERATOR IS 9000 IS 9500 Referanse for koplingsskje...

Page 69: ...IS 9000 9500 69 mase...

Page 70: ...8207 1 Coperchio filtro aria Air filter cover 30 11164 2 Fascetta Clamp 31 70969 60 cm x 2 Tubo acqua raffreddamento motore Engine cooling water hose 32 08205 1 Filtro aria Air filter box 33 62181 1 S...

Page 71: ...IS 9000 9500 71 mase...

Page 72: ...t 23 92640 1 Termostato Temperature switch 24 62118 1 Collettore di scarico Exhaust mixing elbow 25 30253 1 Sonda temperatura scarico Exhaust thermostat 26 10793 3 Fascetta Clamp 27 71056 30 cm Tubo a...

Page 73: ...0 Hertz 10 31165 1 Regolatore elettronico Electronic voltage regulator 11 10537 2 Supporto Support 12 61311 2 Staffa supporto morsettiere Bracket 13 30549 7 cm Guida Support 14 30546 1 Terminale morse...

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