Manusa VECTOR Installation Manual Download

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D00619EN

VECTOR OPERATOR

INSTALLATION MANUAL

TRANSLATED DOCUMENT

0 CONTENTS

Read thoroughly all of these instructions before installing

the operator
Keep this manual in a safe place for future reference
This manual is meant exclusively for professional installers.

Installation Manual

VECTOR

1. PRODUCT IDENTIFICATION

1.1 Product Description

1.2 Symbol Description

1.3 Versions

1.4 Product EC Marking

1.5 Noise Statement

1.6 Radiation, Gas, Fumes and Dust Produced

by the Machine

1.7 Use in Flammable and/or Explosive Environments

1.8 Accessories

2. TRANSPORTATION, STORAGE AND MAINTENANCE

2.1 Machine Delivery Conditions

2.2 Transport Conditions

2.3 Storage Conditions

3. TECHNICAL DATA

3.1 General Dimensions

3.2 Technical Specifications

3.3 Low Energy

3.4 Operation

3.4.1 ON

OFF Switch

3.4.2 Mode Selection Switch

3.5 Installer Instructions

3.6 Decommissioning, Dismantling and Removal

3.7 Intended Use and Uses that Should be Avoided

3.8 Application Limitations

4. PRE

INSTALLATION

4.1 Training Requirements for Installation Technicians

4.2 Physical and Environmental Requirements

4.3 Electrical Pre

installation Requirements

5. INSTALLATION

5.1 Type of Arm that Can Be Installed

5.2 Installing the Operator

5.3 Positioning Levels for the Fixing Holes

5.4 Extendable Rigid Arm Installation

5.4.1 Rigid Arm and Guide Installation

5.5 Installing the Pushing Articulated Arm

5.5.1 Attaching the Arm to the Leaf

5.6 Spring Adjustment

5.7 Selecting Breaking Level without Power

5.8 Testing Operations

5.9 Connecting to the Power Supply

5.10 VECTOR Electronic Card

5.11 Electronic Connections

5.12 Arm

Type Selection

5.13 Connecting the Controls/Inputs

5.14 Connector to Auxiliary Outputs

5.15 Installing and Acquiring the Sensors

5.16 Dip

Switch Management

5.17 Display Management

6. COMMISSIONING

6.1 Start

6.2 Management and Use

6.2.1 Operational Logic Settings

6.2.2 Management of Electronic Locks

6.2.3 Program Switch Connector

6.2.4 External Peripherals Connectors (15 VDC)

6.2.5 Double Vector Connection and Use

6.2.6 Interlocking Connection and Use

6.2.7 Connection to a PC

6.2.8 Normal Stop and Emergency Stop

7. SAFETY

7.1 General Safety Instructions

7.2 Required Personal Protection Equipment

7.3 Identifying Dangerous Areas in the Machine

7.4 Risk Evaluation

7.5 Safety Regulations

8. MAINTENANCE AND INSPECTION

8.1 General Maintenance to be Performed by the User

8.2 Maintenance Tasks Exclusively Reserved for

the Manufacturer

9. TROUBLESHOOTING

10. APPENDIXES

10.1 EC Declaration of Conformity

10.2 Installation Check

list

10.3 Maintenance Book

10.3.1 Frequency of Interventions

10.3.2 Actions Log

10.4 Notes

Summary of Contents for VECTOR

Page 1: ...Installation Manual VECTOR Operator ...

Page 2: ...r 5 3 Positioning Levels for the Fixing Holes 5 4 Extendable Rigid Arm Installation 5 4 1 Rigid Arm and Guide Installation 5 5 Installing the Pushing Articulated Arm 5 5 1 Attaching the Arm to the Leaf 5 6 Spring Adjustment 5 7 Selecting Breaking Level without Power 5 8 Testing Operations 5 9 Connecting to the Power Supply 5 10 VECTOR Electronic Card 5 11 Electronic Connections 5 12 Arm Type Selec...

Page 3: ...nt high performance operator especially designed for intensive use as it can automate both light and very heavy doors manusa VECTOR is also recommended for hermetic doors for clean rooms and for environments with strong winds thanks to its specific operating modes Other main features Compact design with minimum aesthetic impact Formal and attractive design with pleasant lines Door closing by means...

Page 4: ...in acquiring a product from the manusa range a company with more than 50 years experience designing manufacturing and installing automatic access systems Drag arm B 1 1 VECTOR Swing Operator A 1 1 Push arm C 1 1 17 Drag arm 18 Drag guide profile 19 Arm to leaf anchor 20 Joints 21 Adjustable depth plate 22 Push arm 17 18 19 21 22 20 2 3 1 4 5 6 7 8 9 10 11 13 14 12 15 16 1 Blind side cover 2 Cover ...

Page 5: ...e to the indications provided with this symbol OPTIONAL These elements are optional they will be included in the box depending on the order placed LEFT Side Opening BI PARTING RIGHT Side Opening 1 3 Versions Both the operator and the two arm versions dragging and pushing are universal for any leaf typology bi parting left and right opening It is available in the following transmission arm configur...

Page 6: ...s 1 5 Noise Statement The weighted acoustic pressure level of emissions A is below 70 dB CARACTERÍSTICAS MECÁNICAS 1 6 Radiation Gas Fumes and Dust Produced by the Machine machines do not produce any type of radiation gas fumes or dust ARMS Short push arm Long push arm Pull arm AXIS EXTENSIONS 30mm axis extension 50mm axis extension 70mm axis extension 90mm axis extension WIRED RANGE WIRELESS RANG...

Page 7: ...ditions For subsequent transportation the machine must always travel conveniently packaged and protected from the elements CARACTERÍSTICAS MECÁNICAS 2 3 Storage Conditions If the machine is not going to be installed immediately make sure it is stored in an area that meets the following criteria A safe place protected from impact and out of reach from people who are not to use the product The machi...

Page 8: ...305 CE Machine Safety 2006 42 CE Automatic Door Use Safety EN 16005 MECHANICAL FEATURES Dimensions Height x Width x Length Fig 1 89x130x675mm 1 leaf 89x130x2800mm max 2 leaves Maximum leaf weight 250 Kg See fig 2 Opening time 3s 70 s 6s 20 s Closing time 4s 40 s 15s 10 s Closing force second in 1154 EN4 EN6 See fig 18 Maximum opening angle 110º Width of the door leaf 700 1400mm Anti crushing prote...

Page 9: ...ed operator force and limited speed The installer should check the Low Energy installation conformity with applicable standards Protection of the closing edge should be evaluated individually Follow the instructions carefully when installing the operator This product has been designed and manufactured to be used exclusively for the purposes indicated in this manual Any other use not expressly indi...

Page 10: ...pport for objects and people Do not allow children to play with the machine This list includes inappropriate uses of the door that are reasonably foreseeable Despite this shall not be held responsible for possible accidents or damage caused by inappropriate uses not included in the list above 3 8 Application Limits IMPORTANT For the correct operation of the operator the door must not exceed the we...

Page 11: ...ments The VECTOR swing operator should be installed in places that meet the following requirements Smooth flat level floor Smooth flat level wall with sufficient load capacity Capable of anchoring a suitable frame An area free from shocks and vibrations Ambient temperature 15 a 50ºC Do not expose to direct sunlight Do not expose to rain or excessive humidity Consideration of the location for the e...

Page 12: ...h and it must comply with the cable sections specified below Current Input 16mm corrugated tube 3 cables 1 5mm2 section phase neutral earth 1 2 The diagram shows the standard wiring for the elements that the operator includes as standard 4A F N Monofásico Single phase Monophasé 220V 240V 6 2 1 Radars Cables supplied with the accessory 1 6A F N Monofásico Single phase Monophasé 220V 240V 6 2 MASTER...

Page 13: ...ormer motor on the electronic card unscrew the 2 screws and remove the card The two screws remain in place between the circuit board and the lower base Unscrew and remove the 2 transformer fixing screws G Unscrew and remove the 4 gear motor group fixing screws D Remove the two end covers E and F Attach the main extruded profile A to the wall following the instructions in the following sections dep...

Page 14: ...in guide profile Fig 4 part B to access the mounting compartment Place the main guide profile Fig 4 part B horizontally following the fixing positioning levels indicated in figures 5 6 and 7 Make at least 4 holes coinciding with the V mark on the guide profile and attach it Fig 4 part B to the frame using the corresponding screws Place the runner Fig 4 part C in the guide Fig 4 part B Tighten the ...

Page 15: ...14 D00619EN v0 SWING OPERATOR INSTALLATION MANUAL 5 4 A 5 4 B Fig 4 Fig 5 D A B E C F ...

Page 16: ...15 D00619EN v0 SWING OPERATOR INSTALLATION MANUAL 5 4 C 5 4 D Fig 6 Fig 7 A A A A ...

Page 17: ...16 D00619EN v0 SWING OPERATOR INSTALLATION MANUAL 5 4 E 5 4 F Fig 8 Fig 10 A E C B D Fig 9 A B C D ...

Page 18: ...or axis check that the distance between the guide and the upper side of the arm is about 17mm WARNING After installing the rigid arm and the guide ALWAYS check that the Switch position is to the right as shown in Fig 11 Fig 11 5 5 1 Attaching the Arm to the Leaf The pushing articulated arm is used when the operator is installed on the opposite side from where the door opens WARNING To correctly pl...

Page 19: ...18 D00619EN v0 SWING OPERATOR INSTALLATION MANUAL 5 5 A 5 5 B Fig 12 Fig 13 A A ...

Page 20: ...9EN v0 SWING OPERATOR INSTALLATION MANUAL 5 5 C 5 5 D Fig 14 Fig 15 Fig 16 A A A B LOCK GND DATA PWF RST OUT 15VDC COM AUX IN2 AUX IN1 START 2 START 1 COM KEY SAFE CLOSE SAFE OPEN COM AUX OUT2 AUX OUT1 A B A B ...

Page 21: ... surface Fig 17 Tighten the screw Fig 9 part C so that the arm connection remains anchored to the operator output axis Screw in the three M8 x 16 hexagon button head screws Fig 16 part B without tightening so that the parts that make up the articulated arm are joined together With the leaf close turn the part of the arm where the connection is to slightly compress the spring see fig 17 Fix the adj...

Page 22: ...ergy when fully compressed it is imperative to replace the spring and all components that operate with it exclusively with ORIGINAL spare parts It is convenient that a qualified technician performs scheduled maintenance tasks For maintenance information refer to chapter 8 of this manual 5 7 Selecting Breaking Level without Power Adjust the breaking level such that it suits the closing speed and di...

Page 23: ...upply and earth cables It has to be possible to section the power from the mains junction box using a two pole switch see Fig 21 E with a 3mm minimum contact opening not supplied WARNING All the connection operations on the card terminal plates or the peripheral devices should be made with the power disconnected to avoid irreversible electrical damage WARNING Before continuing further operations e...

Page 24: ...y viewing B Display and buttons C Dip switches D PC connector E Transformer connector F ON OFF switch connector G Logic setting selection switch connector H Auxiliary output connections Fig 22 5 11 Electronic Connections Logic settings switch connector H ON OFF switch connector G Transformer connector E Motor connector O Key pad connector N Connect to the electronic card Fig 22 A O D G F E C H I J...

Page 25: ...ely stop Opening will continue only after this signal has been deactivated The signal should be shorted with COM if there are no devices connected SAFE CLOSE NC Closing safety signal other protective sen sors can be connect ed for additional safe ty during the closing phases of the leaf If the door is in the closing phase and the contact is open the central unit will immediately order the reverse ...

Page 26: ...nction For each impulse the door if closed performs an opening manoeu vre or if open performs a closing manoeuvre 10 Fire alarm VectorS When the contact is closed all commands are deactivated and the door is closed by the spring 11 Manual operation VectorS When the contact is closed the door enters manual opera tion and the logic settings switch Fig 1B is excluded 12 Door closed VectorM When the c...

Page 27: ...display will show error E6 Exit this state by activating the automatic supervised sensor acquisition procedure parameter LS see section Managing Operating Parameters of the Display During this procedure the card waits until the sensors are deactivated and checks the their supervision has been activated ID SENSOR DIAGRAM 17 0 30 1 Safety sensor supervised during closing See Fig 21 A See Fig 23 17 0...

Page 28: ...e detected configuration ensuring that it corresponds effectively with the actual configuration of the sensors connected to the operator ESC To reject the detected configuration and return to the E6 error state WARNING Never accept the detected configuration if it does not coincide with the actual configuration of the sensors connected to the operator This may trigger highly hazardous situations o...

Page 29: ...t modifying the value and pressing the ENT key changes the value and returns to the parameter selection phase 3 During the parameters selection edit phase there is an active timeout if no keys are pressed for a period of 10 seconds it exits the programming phase 4 In order to confirm the operational commands it is necessary to press and hold the ENT key for 5 seconds after which the display return...

Page 30: ...elected logic settings 0 Deactivated 1 One Radar 2 Two Radars 3 One Radar and Two Radars 3 15 Configuration of the auxiliary input AUX IN 1 0 Disabled persons opening 1 Emergency opening 2 Door interlocking with priority 3 Door interlocking without priority 4 Lock release feedback 5 Lock release control 6 Individual control with operational mode with Double 7 Puts the door in stand by if it is act...

Page 31: ...eaf installation 0 mounted on lintel 1 mounted on the leaf reverse 0 35 Opening speed for disabled per sons 0 Low Energy 1 Speed as indicated in parameters 1 and 2 0 36 Battery operation only vectorS 0 standard spring only 1 continuous operation 2 panic breakout 0w 37 Configuration of the START 2 input 0 Operates as indicated on page 13 1 Disabled persons opening activate with switch B fig 1 given...

Page 32: ...econds to confirm the command when is no longer displayed release the ENT key The door will open and the parameters acquisition cycle will begin WARNING Check again whether DipSwitch has been configured correctly especially No 1 and No 5 Check again whether the contacts and KEY SAFE CLOSE and SAFE OPEN are correctly connected or if not to be used they are connected to COM WARNING During the door o...

Page 33: ...nected to START1 and START2 are disabled allowing manual opening and closing The opening and closing safety sensors are active only in the case when motorised opening is required for disabled persons 1 radar EXIT RADAR ONLY Only controls the START2 input on the electronic control card A signal sent from the sensor connected to this input causes the opening and subse quent closing of the leaf Locki...

Page 34: ...VDC 2 The following types of locks are expected to be compatible TYPE PAR VALUE OPERATION 1 ELECTRON IC LOCK WITH MECHANICAL RESET WHEN CLOSED AGAIN 10 1 See Fig 28 Electronic lock that when powered in impulsive mode the leaf is unlocked and the lock is automatically reset when it closes It requires a door jolt freeing device in order to make it easier to unlock the leaf 11 RANGE 0 9 t 50 500 ms 2...

Page 35: ...than 10 It requires a door jolt freeing device in order to make it easier to unlock the leaf 11 RANGE 0 9 t 100 1000 ms 6 ELECTRO MAGNETIC MAGLOCK WITH DELAY 10 6 See Fig 33 A magnet that when powered keeps the door locked closed and when disconnected frees it to move It does not require a door jolt free ing device The magnet is powered again after the leaf is completely closed 11 RANGE 0 9 t 200 ...

Page 36: ...nnect the program switch Fig 21 F use a shielded cable with 4 0 22 mm wires not connected to the shield For connections refer to Fig 30 For more information on the use of multi logical program switches refer to the operating instructions The real power supply value may vary from 15 VDC 5 depending on the resistive load connected to these terminals OUT Terminal 15 VDC POSITIVE COM Terminal NEGATIVE...

Page 37: ...R LEAF First to open lastto close in the case of a delay SLAVE LEAF Last to open First to close in the case of a delay In both cases to configure the electronic cards it is necessary to follow the steps below 1 It is necessary to configure the corresponding electronic cards using display settings see section Managing Operating Parameters of the Display Configure parameter 13 1 on the MASTER card C...

Page 38: ...al for both cards Fig 35 The closing operation begins from the output of both leaves completely open Each time that a leaf reaches the completely open position before the other it will wait until the second one has also reached the completely open position The inverse START 1 or 2 SAFE CLOSE anti crushing occurs at the same time for both leaves Control of the electronic lock with its corresponding...

Page 39: ...is if it is not in a movement phase To interlock two operators follow these steps Fig 33 Connect the terminal AUX IN 1 on the card WITH PRIORITY to the terminal AUX OUT 1 A on the card WITHOUT PRIORITY Connect the terminal COM on the card WITH PRIORITY to the terminal AUX OUT 1 B on the card WITHOUT PRIORITY Connect the terminal AUX OUT 1 A on the card WITH PRIORITY to the terminal AUX IN 1 on the...

Page 40: ...lifting equipment and accessories Do not drive lifting equipment over people and or work areas Use lifting and maintenance equipment correctly with gentle movements and never overload Transport suspended loads through areas of total visibility Wear suitable clothing Do not wear baggy clothes jewellery ties or other items that may get caught in moving parts Long hair must be tied back Make use of t...

Page 41: ...tinuity of the conductors by using cables with sharp edges Perform all maintenance and adjustment tasks by strictly adhering to the specifications in this manual Electrical energy dispersal Operator Follow the technical instructions applicable under the low voltage electrotechnical regulations Connect the electrical connections the mains connection the earth connection and verify all connections f...

Page 42: ...ervices Installation maintenance adjustment and repair tasks should only be carried out by technical staff authorised by CARACTERÍSTICAS MECÁNICAS 8 2 Maintenance Tasks Exclusively Reserved for the Manufacturer If the program manager detects anomalies in the door operation the operator includes various protective measures to prevent major system damage The different system errors are shown in 7 se...

Page 43: ...tion Products Regulation 2004 108 CEElectromagnetic Compatibility Directive 2006 95 CE Low Voltage Directive It has also implemented the following harmonised standards and technical specifications Technical Building Code Basic Document SUA Operation Safety and Accessibility Technical Building Code Basic Document SI Fire Safety UNE 85121 EX UNE EN 61000 6 2 6 3 UNE EN 60335 2 103 UNE EN 16005 The C...

Page 44: ...lements Compliance Non compliance Not applicable Observations Fixing the operator on site Position of the Dragging Pushing operator Cover and external caps Axis and arm Fasteners and suspension of leaves Spring load level EN4 EN5 EN6 Condition of the leaves Wiring Low Energy parameter Push Go parameter Dragging Pushing parameter Actuator S spring M motor parameter Acceleration parameter Waiting ti...

Page 45: ... 1 Action Frequency Frequency for swing doors 12 months NOTA Table complies with UNE 85121EX Without power neither electric nor batteries if present Clean and grease turning pieces hinges etc Check the strength of support points Adjust screws With power Check the correct operation of the safety elements ...

Page 46: ... Customer Date PSV No Signed Manusa Signed Customer Date PSV No Signed Manusa Signed Customer Date PSV No Signed Manusa Signed Customer Date PSV No Signed Manusa Signed Customer Date PSV No Signed Manusa Signed Customer Date PSV No Signed Manusa Signed Customer Date PSV No Signed Manusa Signed Customer Date PSV No Signed Manusa Signed Customer Date PSV No Signed Manusa Signed Customer Date PSV No ...

Page 47: ...46 D00619EN v0 SWING OPERATOR INSTALLATION MANUAL CARACTERÍSTICAS MECÁNICAS 10 4 Notes ...

Page 48: ...ormation only and do not represent any contractual obligation The manufacturer reserves the right to make modifications without prior warning HEAD OFFICE Av Vía Augusta 85 87 6ª 08174 Sant Cugat del Vallés Barcelona Spain Tel 34 902 321 400 Fax 34 902 321 450 ...

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