M&R Sprint 2000 Manual Download

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V.033007

Sprint

2000

Table of Contents

Safety and Operational Guidelines ...........................................................................................................................5

1.1

Management Responsibilities ...................................................................................................................................6

1.2

Operator Responsibilities ..........................................................................................................................................7

General Information....................................................................................................................................................8

2.1

Service and Parts ......................................................................................................................................................9

2.2

Defined Purpose .....................................................................................................................................................10

2.3

Warranty..................................................................................................................................................................10

Product Specifications.............................................................................................................................................11

Assembly and Installation .......................................................................................................................................12

4.1

Assembly.................................................................................................................................................................12

4.2

Installation ...............................................................................................................................................................17

Operation ...................................................................................................................................................................17

5.1

Principles of Operation............................................................................................................................................17

5.1.1

Curing Inks ...................................................................................................................................................17

5.2

Control Panel ..........................................................................................................................................................19

5.2.1

Digital Temperature Controller .....................................................................................................................20

5.3

Ignition Sequence ...................................................................................................................................................21

5.4

Dryer Shutdown ......................................................................................................................................................22

5.5

Main Blower Speed Adjustment (Optional) .............................................................................................................22

Scheduled Maintenance...........................................................................................................................................23

Troubleshooting........................................................................................................................................................27

Replacement Parts ...................................................................................................................................................28

M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA

Tel: +630-858-6101 Fax: +630-858-6134

www.mrprint.com

Summary of Contents for Sprint 2000

Page 1: ...INT2000 Sprint 2000 Bv1 45 00 USD Sprint 2000 WWW MRPRINT COM Toll Free 800 736 6431 USA Direct 630 858 6101 USA Fax 630 858 6134 Outside USA 847 967 4461 Outside USA Fax 847 967 0417 1N 372 Main St Glen Ellyn IL 60137 USA ...

Page 2: ...s in the vicinity of this or any other appliance IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Clear the room building or area of all occupants Immediately call your gas supplier from a neighbor s phone follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation must...

Page 3: ... Assembly and Installation 12 4 1 Assembly 12 4 2 Installation 17 5 Operation 17 5 1 Principles of Operation 17 5 1 1 Curing Inks 17 5 2 Control Panel 19 5 2 1 Digital Temperature Controller 20 5 3 Ignition Sequence 21 5 4 Dryer Shutdown 22 5 5 Main Blower Speed Adjustment Optional 22 6 Scheduled Maintenance 23 7 Troubleshooting 27 8 Replacement Parts 28 M R Companies 1N 372 Main St Glen Ellyn IL ...

Page 4: ...Sprint 2000 V 033007 4 M R Companies 1N 372 Main St Glen Ellyn IL 60137 USA This page intentionally left blank Tel 630 858 6101 Fax 630 858 6134 www mrprint com ...

Page 5: ... impair the working efficiency of the machine Energy Sources M R equipment may use one of more of the following energy sources Compressed Air Pneumatic Energy Electricity Gas Natural Gas or Propane Each form of energy presents its own unique hazards and requires appropriate precautions Danger From Compressed Air Pneumatic Energy Only qualified personnel should be allowed to work on pneumatic compo...

Page 6: ...ning of this equipment ensure that the equipment is immediately shut down sources of power to the equipment is shut off and secured and that personnel not trained to repair and directly involved in repairing the equipment are removed from the immediate area and not allowed to return until the equipment has been returned to a safe and fully functional condition 5 Provide and compel use of any perso...

Page 7: ...ienced employees keep bystanders away from the equipment 6 Make sure the area around the equipment is clear and free of obstructions clean up spills immediately and remove ink and other contaminants at the end of each shift 7 Ensure that any and all safety guards including but not limited to safety bar foot switch yellow cycle interruption cords infrared safety beam yellow floor mats or hand switc...

Page 8: ...of their products and they assume no obligation of notice to holders of this document with respect to changes subsequently made M R Printing Equipment Inc and its subsidiaries make no representation or warranty expressed or implied whether pursuant to statute or case law with respect thereto and assume no responsibility for the accuracy completeness sufficiency or usefulness of the information con...

Page 9: ...Special Information Contacting M R If you need service or have questions about your equipment call the appropriate number and ask for Technical Support If you need parts ask for the Parts Department From the United States Canada Monday Friday between 8 30 AM and 5 00 PM Central Standard Daylight Time 800 736 6431 Or 630 858 6101 From all other countries Monday Friday between 14 30 and 23 00 Greenw...

Page 10: ... specific to that product Any other use of this equipment is not permitted Ancillary Equipment Ancillary Equipment is designed to perform specific operations related to processing and handling of substrates as more fully set forth in the manual specific to that product Any other use of this equipment is not permitted 2 3 Warranty Limited Warranty Your Warranty does not apply to damages sustained d...

Page 11: ... 3 ph 16 A 50 Hz 5 3 kW 400V 3 ph 16 A 50 Hz 5 3 kW 61 cm 24 Optional Radiant Section1 208 230V 3 ph 22 21 A 50 60 Hz 5 3 kW 208 230V 3 ph 22 21 A 50 60 Hz 5 3 kW 208 230V 3 ph 22 21 A 50 60 Hz 5 3 kW 400 V 3 ph 16 A 50 Hz 5 3 kW 400 V 3 ph 16 A 50 Hz 5 3 kW 400 V 3 ph 16 A 50 Hz 5 3 kW Shipping Weight5 1678 kg 3700 lb 1860 kg 4100 lb 2177 kg 4800 lb 1 If incoming voltage differs from the voltage ...

Page 12: ... In order to compensate for variables between the gas supply source and the inlet at the dryer the gas supply pipe size must be calculated and provided by a licensed plumber and then reduced to 1 2 54 cm at the gas inlet to the dryer Keep all combustible materials at least 3 feet 91 cm from the dryer operating area 4 Assembly and Installation 4 1 Assembly Inspection Carefully inspect for signs of ...

Page 13: ...d Level the Support Rails by adjusting the feet on the bottom of the Support Legs Once level securely tighten bolts Step 4 Heat Chamber Extensions Heat Chamber Extensions 2 connect to the Master Heat Chamber 1 with built in rotary locking mechanisms and are secured with No 10 self tapping sheet metal screws included Begin by placing the Heat Chamber Extensions 2 on the Support Rails 4 Next insert ...

Page 14: ...ep 7 Before installing belt remove specification tag from belt flap and place it on the inside cover of this manual for future reference Note Belt must be inserted from the infeed end of the dryer From the infeed side of the dryer feed the belt 9 flap 11 down zipper 10 up through the End Cap 6 Step 7a Pull several yards of belt through Feed the belt through the dryer until it exits the outfeed end...

Page 15: ...and Extensions fasten securely Step 10 To complete installation of the Conveyor Belt use a 3 4 wrench to move the infeed roller all the way in by turning the adjustment bolts counterclockwise Note Do not adjust the outfeed roller Step 11 Pull the belt out and around the roller 12 and then place it flat across the top of the rails on the upper portion of the Conveyor Extension Rails 8 Feed the rema...

Page 16: ...ler is thicker in the middle than it is on the ends When properly tensioned this helps the Conveyor Belt track more efficiently Use a 3 4 wrench on the Infeed Roller to adjust tracking Do not adjust the bolts more than 1 2 turn at a time and test belt tracking after every adjustment Note To see tracking results faster set the conveyor speed to its maximum setting Turn the left tension bolt counter...

Page 17: ...ring drying plastisol inks Plastisol Heat cures plastisol by creating a chemical bond crosslink between plastisol molecules rather than by evaporation Byproducts of the curing process are vented out the exhaust duct IMPORTANT Always check and confirm cure dry results before starting a production run Due to the variations in garments inks and the application process we disclaim all liability for da...

Page 18: ...quicker indication of the degree of cure Properly cured plastisol should stretch as much as 20 30 If the printed garment is stretched no more than 20 and the ink film readily cracks the ink may be under cured The stretch test should be conducted only after the garment or material has been allowed to cool to room temperature Crock Test The term Crock or Crock Fastness refers to an industry specific...

Page 19: ...nput the Set Value SV temperature and two LED indicators The function of the buttons is explained below in Setting the Temperature The red indicator on top is the Present Value PV indicator It displays the temperature in the heat chamber The green indicator below displays the Set Value SV entered by the operator 4 BURNER OPERATION PURGE Light The BURNER OPERATION PURGE light remains on during the ...

Page 20: ...er is in Flame Failure mode when there is a System Error when the circulation filter is clogged or if the Process Temperature PV changes plus or minus 5 degrees F 3 degrees C of the Set Value SV 11 CLEAN FILTER Light The red CLEAN FILTER light turns on when the stainless steel circulation filter has become blocked by dirt or lint and needs to be cleaned Remove and clean the filter 12 FAILURE Light...

Page 21: ...OUT position Step 3 Push the green START DRYER ON button to turn on the dryer and activate the main blower the exhaust blower and the Conveyor Belt The START DRYER ON button lights up when pressed confirming that electrical power is on Step 4 Push the green BURNER OPERATION ON button 6 The button will light up confirming that electrical power is being supplied to the flame control system At the sa...

Page 22: ...hut off valve on the gas supply line to the dryer The manual shut off valve is closed when the operating handle is at a 90 degree position in respect to the gas supply line 5 5 Main Blower Speed Adjustment Optional Advantages of Main Blower Speed Adjustment Main Blower Speed Adjustment is useful for drying lightweight or irregularly shaped cut pieces which may not be well suited for the high veloc...

Page 23: ...intenance documentation can be an invaluable resource Frequency Maintenance WARNING To prevent possible injury to personnel and or damage to the equipment lock out and tag the electrical service to the equipment Clean the Circulation and Air Intake Blower Filters IMPORTANT This procedure is to be performed only when the dryer is cool and non operational 1 Remove any lint or dirt that has accumulat...

Page 24: ...igh temperature grease on the grease fittings 1 located on the lower rear section of each Master Heat Chamber 2 Apply the grease while the blower is operating This practice will ensure that the bearing races are thoroughly lubricated Clean the Front Air Intake Vents Items required 1 Vacuum 1 With electrical power disconnected as per previous instruction use a vacuum to clean the air intake vents 1...

Page 25: ...e grease at the conveyor outfeed There is a grease fitting 1 at each end of the roller Degrease the Pillow Block Bearings 1 Remove the rear access cover on the Master Heat section and remove any overflow grease that has accumulated around the blower driveshaft pillow block bearings 1 Check The Main Blower V Belts And Pulleys 1 Look for signs of wear on V Belts 2 Adjust V Belt tension if necessary ...

Page 26: ...ews that secure the Sight Glass 6 Remove the Sight Glass 7 Clean the Sight Glass Scrape carbon deposits off with a razor blade scraper 8 Reinstall the Sight Glass Professional Maintenance Have a certified M R technician or your local gas supplier 1 Make sure the spark plug wire is tightly connected to the spark plug See WARNING at the end of this section 2 Make sure the flame rod wire is tightly c...

Page 27: ... dryer heat chamber If the main blower motor is not running contact The M R Companies Service Department The high temperature limit switch has activated Allow the dryer to cool down for at least 30 minutes If the dryer shuts down on re ignition contact The M R Companies Service Department Abnormal Burner Shutdown The burner shuts down during normal operation turning on the FAILURE indicator and is...

Page 28: ...verify whether your equipment is 50 Hz CE or 60 Hz UL and order parts accordingly DANGER Operating this equipment with incorrect electrical parts can result in severe or fatal personal injuries and or property damage Schematic Diagrams for Electrical Parts M R uses the just in time approach to printing manuals so the electrical parts and part numbers shown in this section should be accurate Howeve...

Page 29: ...011191A Tower Signal Light Green 1013046 1013046 1013046 8 Tower Signal Light Bulb not visible 1013042A 1013042A 1013042A Emergency Stop Push Button 1010040 1010040 1010040 9 Emergency Stop Push Button Burner 2 1010040 10 Audible Failure Signal 1024004 1024004 1024004 11 Indicator Light Red 1013011 1013011 1013011 12 Indicator Light Red 1013011 1013011 1013011 13 Yellow Lighted Push Button 1011191...

Page 30: ...ol Panel UL CE Part Numbers Infrared Heat Section Control Panel UL CE Part Name Sprint 2000 48 Sprint 2000 60 1 Red Neon Light 1013011 1013011 2 Temperature Controller 1012170 1012170 3 Red Neon Light 1013011 1013011 4 Toggle Switch Lighted 1010063 1010063 Tel 630 858 6101 Fax 630 858 6134 www mrprint com ...

Page 31: ...1016027 1016027 3 Motor 3 4 Hp 1Ph 1016027A 1016027A 1016027A 4 Exhaust Flange 9636163 9636163 9636163 5 Polyurethane Tubing 1 4 Black 2001000 2001000 2001000 6 Tubing Soft Copper 1 4 2001005 2001005 2001005 7 Compression Union Brass 1 4 Tube 2003080 2003080 2003080 8 Pulley 3041467 3041467 3041467 9 V Belt 3040590 3040590 3040590 10 Fan 12 Tubeaxial Exhaust Blower 1009058 1009058 1009058 M R Comp...

Page 32: ...ower UL Part Name Sprint 2000 48 Sprint 2000 60 Motor 3 4 Hp 3Ph 208 220 380V 460 480V 1016027 1016027 1 Motor 3 4 Hp 1Ph 208 220 1016027A 1016027A 2 V Belt Guard 9636055 9636055 3 Pulley Not Shown 3041467 3041467 4 V Belt Not Shown 3040590 3040590 5 Fan 12 Tubeaxial Exhaust Blower 1009058 1009058 Tel 630 858 6101 Fax 630 858 6134 www mrprint com ...

Page 33: ...ng 9193326 9195326 2 Handle Molded 3033008 3033008 3 Collecting Drawer Weldment 9636149 9636149 4 Silicone Rubber Black 1 16 Thick 7002074 7002074 5 Plastic Knob 3032062 3032062 6 HO Side Guard 30 Long 9636294 9636294 7 End Hood Weldment 9634293 9636293 M R Companies 1N 372 Main St Glen Ellyn IL 60137 USA 33 Tel 630 858 6101 Fax 630 858 6134 www mrprint com ...

Page 34: ...1 Circuit Breaker 1 Pole 8A CB2 208 230V 1006475 8 Circuit Breaker 1 Pole 8A CB2 460 480V 1006475 Circuit Breaker 1 Pole 0 5A CB3 208 230V 1006439 1006439 1006439 9 Circuit Breaker 1 Pole 0 5A CB3 460 480V 1006439 Circuit Breaker 1 Pole 5A CB4 208 230V 1006459 1006459 1006459 10 Circuit Breaker 1 Pole 5A CB4 460 480V 1006459 Circuit Breaker 2 Pole 4A CB5 208 230V 1006448 1006448 1006448 11 Circuit...

Page 35: ...1655 1011655 1011655 25 Motor Starter Protector C4 0 35 1 4 Amp 1011653 1011653 1011653 26 Motor Starter Protector C5 0 35 1 4 Amp 1011653 1011653 27 Speed Control 1012000 1012000 1012000 28 Thermocouple Type J 1020166 1020166 1020166 Control Transformer 1019029 1019029 1019002A 29 Control Transformer Burner 2 1019021 30 Contactor C1 1011112 1011112 1011112 31 Relay 4 Pole with Indicator Light 101...

Page 36: ...1006448 1006448 11 Circuit Breaker 1 Pole 2A CB7 380V 1006441 1006441 1006441 12 AC Drive 1 2 HP 1008475 1008475 1008475 13 Terminal Block 22 Pole 1003059 1003059 1003059 14 Flame Safety Control 1017009A 1017009A 1017009A 15 Ignition Transformer 1019004 1019004 1019004 16 Spark Plug Wire High Voltage 1008490 1008490 1008490 17 Control Transformer 1019021 1019021 1019021 18 Fan 4 with Guards Cord 1...

Page 37: ...it Breaker 1 Pole 1 Amp CB2 380v 1006440 1006440 3 Circuit Breaker 2 Pole 1 Amp CB2 208 240v 1006444 Circuit Breaker 2 Pole 0 5 Amp CB3 208 240v 1006458 Circuit Breaker 1 Pole 0 5 Amp CB3 380v 1006439 1006439 4 Circuit Breaker 2 Pole 0 5 Amp CB3 208 240v 1006458 5 High Temperature Wire No 10 Gauge 1002012 1002012 6 Current Sensor 1024000 1024000 7 Current Sensor 1024000 1024000 8 Solid State Relay...

Page 38: ...DMV D 701 6 2018105 2018105 2018105 4 Maxitrol Valve 2020021 2020021 2020021 5 Manual Shut Off Valve 2018007A 2018007A 2018007A 6 Gas Pressure Gauge 2019077 2019077 2019077 7 Union 1 2013002 2013002 2013002 8 Nipple 1 X 3 NPT 2005022 2005022 2005022 9 Elbow 1 NPT 2002005 2002005 2002005 10 Nipple 1 X 4 NPT 2005000 2005000 2005000 11 Nipple 1 4 X 2 1 2 NPT 2005004 2005004 2005004 12 Filter Insert 9...

Page 39: ...111 9636111 9636111 5 Actuator Motor 2020051 2020051 2020051 6 Manual Shut Off Valve 2018007A 2018007A 2018007A 7 Gas Pressure Gauge 2019102 2019102 2019102 8 Union 1 2013002 2013002 2013002 9 Nipple 1 X 3 NPT 2005022 2005022 2005022 10 Elbow 1 NPT 2002005 2002005 2002005 11 Nipple 1 X 4 NPT 2005000 2005000 2005000 12 Nipple 1 4 X 2 1 2 NPT 2005004 2005004 2005004 M R Companies 1N 372 Main St Glen...

Page 40: ... 2000 72 1 Thermo Switch 1012038A 1012038A 1012038A 2 Flame Rod Wire 1002013 1002013 1002013 3 Flame Rod 1028002A 1028002A 1028002A 4 Spark Plug Ignition Wire 1002047 1002047 1002047 5 Spark Plug 1028003 1028003 1028003 6 Motor w Blower 1 12HP 3PH 1028023 1028023 1028023 7 Burner Assembly 1028015 1028015 1028015 Tel 630 858 6101 Fax 630 858 6134 www mrprint com ...

Page 41: ...3 Ph UL 1008104B 1008104B 1008288 Blower Motor 208 230v 1 Ph UL 1008298 1008298 Blower Motor 230 460v 3 Ph 16 Heat UL 1008288 Blower Motor 380v 3 Ph CE 1008099 1008099 1008124 10 Blower Motor 415v 3 Ph CE 1008099 1008099 1008124 Motor Pulley 8 Heat 3041470 3041470 3041486 Motor Pulley 12 Heat 3041486 3041486 3041479 11 Motor Pulley 16 Heat 3041486 3041487 3041487 12 Split Taper Bushing 1 1 8 Bore ...

Page 42: ...crew 3055004 3055004 3055004 9 L H Conveyor End Cup 9636309 9636309 9636309 10 Round Head Machine Screw 8 32 x 1 2 3005013 3005013 3005013 11 R H Conveyor End Cup 9636314 9636314 9636314 12 Socket Cap Screw 1 4 28 X 3 4 3009043 3009043 3009043 13 Flat Socket Cap Screw 3 8 16 X 1 1 4 3010041 3010041 3010041 14 Bearing Roller 3023136 3023136 3023136 15 SAE Washer 3 8 3021013 3021013 3021013 16 Hex N...

Page 43: ...aptor Bearing 3023098 3023098 3023098 7 Button Socket Cap Screw 1 4 20 X 1 2 3001005 3001005 3001005 8 Plastic Bushing 9193119 9193119 9193119 9 Socket Set Screw 3 8 16 X 1 2 3007016 3007016 3007016 10 Round Head Machine Screw 1 4 20 X 1 1 2 3005016 3005016 3005016 11 Proximity Bracket 9193114 9193114 9193114 Emergency Stop Button CE Only 1010228 1010228 1010228 12 Emergency Stop Button Holder CE ...

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