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Malmet ES915, Operation, Maintenance And Installation Manual

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Malmet ES915 Operation, Maintenance And Installation Manual Download Page 24

Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) 

Detergent Model with Hands Free Operation

 

Operation, Maintenance and Installation Manual

 

 

Issue 5

 

Page

 23

  

June 23 

8.

 

Once a cycle has been initiated the elements are turned on in the steam tank to start heating the water. 

The wash pump is turned on for 10 seconds for the initial wash. 

 

  The display shows rinS 

 

9.

 

Detergent pump comes on delivering 30ml of concentrate to rinse pump.  

 

  The display shows dEt 

 

10.

 

Rinse pump comes on to distribute detergent over and inside items 

 

  The display shows rinS 

 

11.

 

Pause for 40 seconds so detergent can take effect 

 

  The display shows PAUS 

 

Summary of Contents for ES915

Page 1: ...evant certificates of compliance these may differ from state to state Issue 5 Device Software V5 0 Head Office and Customer Service ABN 95 001 717 791 9 11 McKay Avenue PO Box 373 Leeton NSW 2705 Phon...

Page 2: ...lified persons 18 3 0 Loading 19 4 0 Cycle of Operation 21 4 1 Display Board 26 4 2 Release of Processed items 26 5 0 Maintenance 27 5 1 Daily Maintenance Operator or Maintenance Technician 27 5 2 Bi...

Page 3: ...rovement changes to these specifications may be made at any time without notice on the part of Malmet Australia Certifications and Compliances ARTG Identifier 232012 Electrical Safety Cert No CS10847N...

Page 4: ...are adequately trained to operate and maintain the device in its safe use Failure to maintain device as per the requirements of this manual may impair performance Only process items listed as per the...

Page 5: ...vi Large slipper pan c The cradle is designed to ensure that utensils are not dislodged during the cleaning cycle the contents are emptied during door closure d The chamber and door are self cleaning...

Page 6: ...Main pump on for 3 seconds to apply detergent Pause for 40 seconds Rinse for 10 seconds to wash detergent off Stage 2 Thermal Disinfection Steam is delivered into the sealed wash chamber Steam continu...

Page 7: ...d detergent in the initial wash stage Changing the Detergent Bottle WARNING SAFETY GLOVES AND GOGGLES MUST BE WORN WHEN CHANGING DETERGENT AND DISPOSING OF EMPTY CONTAINERS Current Safety Data Sheet f...

Page 8: ...dure in this manual Changing the Detergent Bottle On completion of changing the detergent bottle press either the Manual Door or Manual Start button to initiate a priming sequence If priming is succes...

Page 9: ...on Totally Hands Free The Malmet Bedpan Urinal Bottle Washer Disinfector is fully automatic Door open door close and cycle start can be activated without touching the device Front View Manual operatio...

Page 10: ...Detergent Model with Hands Free Operation Operation Maintenance and Installation Manual Issue 5 Page 9 June 23 1 6 Operating Features POWER On Off Standby MANUAL START Start Cycle Close door and star...

Page 11: ...ide these service connections Overcurrent protection device A 10A circuit breaker or fuse for 10A rated models must be installed in the building installation A 20A circuit breaker or fuse for 20A rate...

Page 12: ...with all interested parties Installation is by connection to the services provided As the soil line sewerage outlet is the least flexible of all the connections this usually influences the decision a...

Page 13: ...e connection layout diagram for exact location The device can be connected to any potable mains pressure cold water supply as a back flow prevention air gap is incorporated in the design of the water...

Page 14: ...ice is positioned 150mm from the wall Because this pipe is graded to 5 this measurement will vary as the device is installed closer or further away from the back wall There is no high temperature wate...

Page 15: ...t breaker Switch must be wired to 20A circuit breaker at main switch board An ISO switch or circuit breaker must be included in the installation Not supplied by Malmet Mains power ISO switch must be s...

Page 16: ...Malmet Bedpan Urinal Bottle Washer Disinfector ES D Detergent Model with Hands Free Operation Operation Maintenance and Installation Manual Issue 5 Page 15 June 23 2 6 Service Connection Point...

Page 17: ...Malmet Bedpan Urinal Bottle Washer Disinfector ES D Detergent Model with Hands Free Operation Operation Maintenance and Installation Manual Issue 5 Page 16 June 23 2 7 Device Dimensions...

Page 18: ...Malmet Bedpan Urinal Bottle Washer Disinfector ES D Detergent Model with Hands Free Operation Operation Maintenance and Installation Manual Issue 5 Page 17 June 23 2 8 Installation clearances...

Page 19: ...on water tank d Check that the steam generator tank has filled to the full Level 3 The steam generator will preheat to 85 C in standby mode or during cycle e Check that the 5 litre detergent bottle ha...

Page 20: ...are adequately trained to operate and maintain the device in its safe use The device is intended to be loaded as per the below configurations please refer to the design parameters section of this manu...

Page 21: ...l Bottle Washer Disinfector ES D Detergent Model with Hands Free Operation Operation Maintenance and Installation Manual Issue 5 Page 20 June 23 Standard Commode Bowl 2 Urinal Bottles Large Commode Bo...

Page 22: ...e display shows fill indicating steam generator and cold water tanks are filling to the high water level At this stage the device will not commence a cycle until Step 5 3 Once the steam tank water lev...

Page 23: ...start a cycle The display shows rdY If the 8 seconds has elapsed the flashing LED s will stop and the Bedpan Urinal Bottle Washer Disinfector will not start for a cycle The operator has to repeat the...

Page 24: ...ts are turned on in the steam tank to start heating the water The wash pump is turned on for 10 seconds for the initial wash The display shows rinS 9 Detergent pump comes on delivering 30ml of concent...

Page 25: ...will commence 16 All elements on 20 Amp models and 10 Amp models will continue to heat during the disinfection cycle until the internal chamber temperature reaches 91 C 17 For 20 Amp models at 91 C on...

Page 26: ...ool down rinse the display shows End This will be displayed until the door is re opened If the chamber temperature is above the safe opening temperature the display shows HOT and access is restricted...

Page 27: ...le End Chamber above safe opening temperature Hot Yellow LED illuminates on control panel Overflow 2 flashing green LED in activation area 8 seconds Cycle can be started 4 2 Release of Processed items...

Page 28: ...ocked insert a small pin into the orifice of the spray nozzle to ensure no blockages are present If a build up or blockage is noticed please have a technician clean nozzle as per Bi monthly maintenanc...

Page 29: ...ed Preventative Maintenance Schedule to be performed by qualified maintenance personnel It is recommended that preventive maintenance is performed by a qualified maintenance technician every 3 Months...

Page 30: ...n and the device displays no faults at end of the cycle the device is fit for return to operation 5 7 Post Maintenance and Repair of Electrical Systems Additional to the above safety tests if any repa...

Page 31: ...n with the device during operation abort the cycle by pressing the Power button on the control LCD Once the device is off isolate the mains power supply and water services Notify maintenance or servic...

Page 32: ...or actuator Door axle bar sticking Fault 06 Hot water tank fill time exceeded high level not reached during pre fill resulting in time out Cause Faulty fill solenoid Faulty water level probe Cold wate...

Page 33: ...mp Blocked detergent line Fault 31 HEAt Disinfection temperature not maintained on 2nd probe Cause Steam leak Final rinse solenoid stuck open Faulty temperature sensor hot water tank Blown element leg...

Page 34: ...rflow YELLOW LED will illuminate 5 15 Additional Faults not detected by micro processor These are faults that may occur which the micro processor cannot detect however it may indicate a fault with the...

Page 35: ...reason access to the load is restricted and will not be allowed until a full cycle has been completed At the end of an incomplete cycle or on powering up the device after an incomplete cycle a fault c...

Page 36: ...Star ELECTRICAL Common components Element over temperature cut out Steam Generator Capillary bulb thermal cut out Manual reset 115 c 25A Water tank Capillary bulb thermal cut out Manual reset 100 c 2...

Page 37: ...S cm Temperature 15 25 C Pressure 100 400kpa Nominal Flow Rate 10L Min Solenoid Valve 1 in 2 out 240V GB male WRAS Certified Hose valve to Cold Water Tank S Steel Braided 10mm WRAS Certified Hoses Ma...

Page 38: ...met Bedpan Urinal Bottle Washer Disinfector ES D Detergent Model with Hands Free Operation Operation Maintenance and Installation Manual Issue 5 Page 37 June 23 6 3 Electrical Diagram 20 Amp Models ES...

Page 39: ...met Bedpan Urinal Bottle Washer Disinfector ES D Detergent Model with Hands Free Operation Operation Maintenance and Installation Manual Issue 5 Page 38 June 23 6 4 Electrical Diagram 10 Amp Models ES...

Page 40: ...lmet Bedpan Urinal Bottle Washer Disinfector ES D Detergent Model with Hands Free Operation Operation Maintenance and Installation Manual Issue 5 Page 39 June 23 6 5 Hydraulic Circuit Diagram ES915 93...

Page 41: ...D EXCLUSIONS Device must be installed and commissioned according to Malmet s instructions outlined in Malmet Operation Maintenance and Installation Manual and operated to the purpose it was designed D...

Page 42: ...parts that were not supplied or approved for use in the applicable device by Malmet will result in this warranty and any warranty claims applicable to that device being void Warranty labour service wo...

Page 43: ...claim for repair or replacement of a component under this warranty Please complete details below Date Purchased Warranty Expiry Date Sold To For Service Contact PROOF OF PURCHASE Please retain your pr...

Page 44: ...Manufactured by Malmet Australia Pty Ltd ABN 95 001 717 791 www malmet com au P N 91 2144...

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