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[5] DISASSEMBLY/ASSEMBLY OF GEAR SECTION (cont.)

DISASSEMBLING

ASSEMBLING

1R316

Ball bearing
6003LLB

Bearing
retainer 23-36

Gear housing
complete

Gear housing
complete

Bearing retainer

M5x18 Pan head screw 

Armature

Spindle

Fan 45

Fig. 15

Fig. 16

Fig. 17

10) Remove M5x18 Pan head screws (2pcs.).
       Remove Armature with Bearing retainer not to cause damage to Fan 45 in Gear housing complete. (Fig. 15)
11) Disassemble Spindle with Fan 45 by striking the Spindle end from Blade installation-side with plastic hammer.
      (Fig. 16)
12) Remove Bearing retainer 23-36 from Gear housing complete by turning it counterclockwise with 1R316.   (Fig. 17)

1) Clean the Gear room thoroughly before assembling the Gear section. 
2) Press-fit Ball bearing 6003LLB into Gear housing complete and tighten Bearing retainer 23-36 with 1R316 by turning
     it clockwise.  
3) Press-fit Spindle into Fan 45 from Shaft lock button side.  
4) While holding Woodruff key in the groove of Spindle by hand, assemble Hypoid gear 36 and Flat washer 12 to Spindle
     with Woodruff key.   (Fig. 18)
5) Mount O ring 53 to Bearing box and then assemble Bearing box with Ball bearing 6001ZZ to Gear housing complete.
    (Fig. 18)
6) Apply the Lubricant oil as illustrated in Fig. 19. (Refer to Fig. 1 for the details.)
7) Assemble Armature section to Gear housing complete.

Woodruff key

Hypoid gear 36

Bearing box

M5x18 Pan head screw 

Fig. 18

Fig. 19

Flat washer 12

O ring 53

Ball bearing 6001LLB comes with
this Bearing box.

Lubricant
oil

Summary of Contents for 5477NB

Page 1: ...e may differ by country P 1 8 5477NB Hypoid Saw 185mm 7 1 4 Model 5477NB has been developed as the cost competitive successor tool of the current 5277NB No load speed rpm min 1 Saw blade mm Max cuttin...

Page 2: ...ase Removing Ball bearings Disassembling Assembling Retaining rings Disassembling Assembling Bearing retainers Put Lubricant oil VG220 or the following API American Petroleum Institute GL 4 vehicle ge...

Page 3: ...plate Bow stop ring E 12 Wrong The curved shape faces inside Curved Curved Outside Inside to Motor section Correct 3 DISASSEMBLY ASSEMBLY OF BASE cont DISASSEMBLING ASSEMBLING angular guide of Base M...

Page 4: ...Pan head screws 3pcs Fig 10 6 Put Gear housing complete onto the vessel for collecting lubricant oil with its Bearing assembly side down Hypoid gear 36 Flat washer 12 and Lubricant oil are fallen down...

Page 5: ...17 1 Clean the Gear room thoroughly before assembling the Gear section 2 Press fit Ball bearing 6003LLB into Gear housing complete and tighten Bearing retainer 23 36 with 1R316 by turning it clockwis...

Page 6: ...remove Carbon brush 3 Separate Gear housing complete from Motor housing complete after removing M5x35 Pan head screws 4pcs Figs 9 12 14 and 15 4 Remove Armature section upward from Gear housing comple...

Page 7: ...ETE 0 5mm deeper than the rim Rim Armature s Ball bearing 6003LLB is accepted by this rim Gear housing complete When assembling Oil seal 22 to Gear housing complete press fit it for 0 5mm deeper than...

Page 8: ...30 degrees as illustrated in Fig 28 Fig 28 70 degrees 40 degrees 30 degrees Lever plate Base Lever plate 11 ADJUSTMENT IN POSITION OF LEVER PLATE FOR ANGULAR GUIDE 10 ADJUSTMENT IN POSITION OF LEVER P...

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