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 2

8

[2] LUBRICATION

[3] DISASSEMBLY/ ASSEMBLY OF BASE

When assembling Gear section;
1) Wash the inside of Gear housing complete clean with kerosene.
2) Put 

30cc 

Lubricant oil VG220 (Makita part No. 041005-1A: 20 liters per tank) as illustrated in 

Fig. 1

 to protect parts

    and product from unusual abrasion.    

Fig. 1

[1] NECESSARY REPAIRING TOOLS

CAUTION: Unplug the machine and remove the saw blade from the machine for safety before
                      repair/ maintenance !

Code No.

Descriptions

Use for

Gear housing complete

R

epair

1R003
1R207

1R269
1R291
1R316

Retaining ring S pliers ST-2N
45 degrees set square

1R208

90 degrees set square
Bearing extractor
Retaining ring S and R pliers

Bearing retainer wrench

Removing Retaining ring S-42 to separate Safety cover from Gear housing complete

Adjusting S

aw blade to be at right angle with Base 

Removing Ball bearings
Disassembling / Assembling Retaining rings
Disassembling / Assembling Bearing retainers

Put Lubricant oil VG220 or the following API (American Petroleum Institute) GL-4 
vehicle gear oil into Gear room from the Armature gear shaft installation side.

Twist the Bow stop ring E-12 using slotted screw-
driver to remove it from a groove of M8-13 Hex nut.

Remove Bow stop rings E-12 on Depth guide. (

Fig. 2

) Lever plate, M8-13 Hex nut, Flat washer 8 (small) and Flat washer 8

(large) can be removed as illustrated 

in Fig. 3

.

Fig. 3

Fig. 2

M8-13 Hex nut 

M8-13 Hex nut 

Flat washer 8 (small)

Flat washer 8 (large)

Bow stop ring E-12

Bow stop ring E-12

Depth guide

Lever plate

Lever plate

Bow stop
ring E-12

Nippon Oil

Hypoid Gear
80, 90, 140

Idemitsu

Apollo Gear
HE-80W, 90

COSMO

Gear GL-4
80, 90, 140

Shell

Shell Spirax EP75W-

85, 80, 90, 140

Castrol

TAF-X 75W-90
MTF-S 75W-90
MTF 80W-90

BP

Gear Oil 80W-90

ELF

TOTAL

Gearelf HTX 740

Retro G 80W

TOTAL EP

80W85, 80W90

TOTAL Transmission

X1 75W90, T1 75W80

DISASSEMBLING

Summary of Contents for 5477NB

Page 1: ...e may differ by country P 1 8 5477NB Hypoid Saw 185mm 7 1 4 Model 5477NB has been developed as the cost competitive successor tool of the current 5277NB No load speed rpm min 1 Saw blade mm Max cuttin...

Page 2: ...ase Removing Ball bearings Disassembling Assembling Retaining rings Disassembling Assembling Bearing retainers Put Lubricant oil VG220 or the following API American Petroleum Institute GL 4 vehicle ge...

Page 3: ...plate Bow stop ring E 12 Wrong The curved shape faces inside Curved Curved Outside Inside to Motor section Correct 3 DISASSEMBLY ASSEMBLY OF BASE cont DISASSEMBLING ASSEMBLING angular guide of Base M...

Page 4: ...Pan head screws 3pcs Fig 10 6 Put Gear housing complete onto the vessel for collecting lubricant oil with its Bearing assembly side down Hypoid gear 36 Flat washer 12 and Lubricant oil are fallen down...

Page 5: ...17 1 Clean the Gear room thoroughly before assembling the Gear section 2 Press fit Ball bearing 6003LLB into Gear housing complete and tighten Bearing retainer 23 36 with 1R316 by turning it clockwis...

Page 6: ...remove Carbon brush 3 Separate Gear housing complete from Motor housing complete after removing M5x35 Pan head screws 4pcs Figs 9 12 14 and 15 4 Remove Armature section upward from Gear housing comple...

Page 7: ...ETE 0 5mm deeper than the rim Rim Armature s Ball bearing 6003LLB is accepted by this rim Gear housing complete When assembling Oil seal 22 to Gear housing complete press fit it for 0 5mm deeper than...

Page 8: ...30 degrees as illustrated in Fig 28 Fig 28 70 degrees 40 degrees 30 degrees Lever plate Base Lever plate 11 ADJUSTMENT IN POSITION OF LEVER PLATE FOR ANGULAR GUIDE 10 ADJUSTMENT IN POSITION OF LEVER P...

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