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 7

8

[6] DISASSEMBLY/ASSEMBLY OF ARMATURE SECTION (Cont.)

R

epair

ASSEMBLING

1) Mount Bearing retainer to Armature.   Press-fit Ball bearing 6003LLB into Armature shaft.
2) Push new O ring 16 by hand until it contacts to the inner ring of Ball bearing 6003LLB as illustrated in 

Fig. 24

.

3) Press-fit Ring 17 as illustrated in 

Fig.25

.    Pay attention to the direction of Ring 17.

4) Secure the their assembled parts by installing Retaining ring S-17 into the groove of Armature shaft

.

5) Assemble the armature section while holding gear housing complete as illustrated in 

Fig. 20L

.

Ball bearing 6003LLB

Bearing retainer

Inner ring of Ball bearing 6003LLB

O ring 16

Armature  shaft

Armature  shaft

Ring 17

Groove for O ring 16

Groove for Retaining ring S-17

O ring 16

Fig. 24

Fig. 25

[7] ASSEMBLY OF OIL SEAL 22 IN GEAR HOUSING COMPLETE

0.5mm deeper than the rim

Rim
( Armature's Ball bearing 6003LLB
 is accepted by this rim.)

Gear housing complete

When assembling Oil seal 22 to Gear housing complete, press-fit it for 0.5mm deeper than the rim for accepting Ball 
bearing 6003LLB using 0.5mm thickness flat washer.   Be sure to remove the 0.5mm thickness flat washer from Bearing 
box after setting Oil seal 22 in place. (

Fig. 26

)

Oil seal 22

Bearing box part

Fig. 26

[8] ASSEMBLY OF TENSION SPRING 4 FOR SAFETY COVER

[9] FINE ADJUSTMENT OF BASE TO SAW BLADE AT 90 DEGREES

ASSEMBLING

When connecting Safety cover to Blade case with 
Tension spring 4, hook the end of Tension spring 4
as illustrated in 

Fig. 27

.

Adjust the angular deviation by loosening/tightening M5x8 Hex. socket set screw for adjusting bev

el 

angle and by using 

1R208. See the instruction manual for the details.

Blade side

Safety cover

Tension  spring 4

Blade case

Gear housing Side

Pass the hook 

from Gear 

housing side to Blade side

.

 Pass the hook 

from blade side to

 Gear housing side

.

Fig. 27

Summary of Contents for 5477NB

Page 1: ...e may differ by country P 1 8 5477NB Hypoid Saw 185mm 7 1 4 Model 5477NB has been developed as the cost competitive successor tool of the current 5277NB No load speed rpm min 1 Saw blade mm Max cuttin...

Page 2: ...ase Removing Ball bearings Disassembling Assembling Retaining rings Disassembling Assembling Bearing retainers Put Lubricant oil VG220 or the following API American Petroleum Institute GL 4 vehicle ge...

Page 3: ...plate Bow stop ring E 12 Wrong The curved shape faces inside Curved Curved Outside Inside to Motor section Correct 3 DISASSEMBLY ASSEMBLY OF BASE cont DISASSEMBLING ASSEMBLING angular guide of Base M...

Page 4: ...Pan head screws 3pcs Fig 10 6 Put Gear housing complete onto the vessel for collecting lubricant oil with its Bearing assembly side down Hypoid gear 36 Flat washer 12 and Lubricant oil are fallen down...

Page 5: ...17 1 Clean the Gear room thoroughly before assembling the Gear section 2 Press fit Ball bearing 6003LLB into Gear housing complete and tighten Bearing retainer 23 36 with 1R316 by turning it clockwis...

Page 6: ...remove Carbon brush 3 Separate Gear housing complete from Motor housing complete after removing M5x35 Pan head screws 4pcs Figs 9 12 14 and 15 4 Remove Armature section upward from Gear housing comple...

Page 7: ...ETE 0 5mm deeper than the rim Rim Armature s Ball bearing 6003LLB is accepted by this rim Gear housing complete When assembling Oil seal 22 to Gear housing complete press fit it for 0 5mm deeper than...

Page 8: ...30 degrees as illustrated in Fig 28 Fig 28 70 degrees 40 degrees 30 degrees Lever plate Base Lever plate 11 ADJUSTMENT IN POSITION OF LEVER PLATE FOR ANGULAR GUIDE 10 ADJUSTMENT IN POSITION OF LEVER P...

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