EDT Eurodima Braxx hurricane SB120 User Manual Download

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User Manual

hurricane SB120

EDT EURODIMA GMBH

Diamond Technologies

Betriebsstätte Deutschland

Lagerstrasse 6

Oberheinrieter Straße 30 - 32

A-5071 Wals bei Salzburg

D-74199 Unterheinriet

Tel.: +43 (0) 662 / 42 42 48

Tel.: +49 (0)

7130 / 40095 0

Fax: +43 (0) 662 / 42 42 48-20

Fax: +49 (0)

7130 / 40095 20

e-Mail:

[email protected]

e-Mail:

[email protected]

www.eurodima.com

Summary of Contents for Braxx hurricane SB120

Page 1: ... Deutschland Lagerstrasse 6 Oberheinrieter Straße 30 32 A 5071 Wals bei Salzburg D 74199 Unterheinriet Tel 43 0 662 42 42 48 Tel 49 0 7130 40095 0 Fax 43 0 662 42 42 48 20 Fax 49 0 7130 40095 20 e Mail office eurodima com e Mail office eurodima com www eurodima com www eurodima com ...

Page 2: ...9 7 5 Marking the cutting line and fixtures 9 7 6 Wall saw construction 10 7 7 Mounting the rails 11 7 8 Guide rail extension 13 7 9 Mounting the wall saw 13 7 10 Assembly changing the saw blade 14 7 11 Saw blades check for damages 15 7 12 Mounting the blade cover 15 7 13 Electric connection 17 7 14 Electric remote control 18 8 Safety Checks Operating and Sawing 19 8 1 Pre start check 19 8 2 Opera...

Page 3: ... Please direct inquiries to the manufacturer or an authorized dealer Please observe our safety features and safety precautions which are highlighted by the signs at the respective locations in the manual The saw system is equipped with safety features however various dangers can result from errors and misuse Anyone involved in the setup start up operation or maintenance of the machine must read an...

Page 4: ...EN 50144 1 1999 DIN EN 50144 2 2000 b with regard to electromagnetic compatibility Interference emission DIN EN 55014 1 2000 A1 2001 VDE 0875 Teil 14 1 DIN EN 61000 3 2 2000 DIN EN 61000 3 3 1995 Cor 1 1997 A1 2001 Interference immunity DIN EN 55014 2 1997 A1 2001 VDE 0875 Teil 14 2 c with regard to the low voltage guidelines EN 61022 1 2001 The following documentation is completely included in th...

Page 5: ... GENERAL NOTES 4 1 Function Mit geringstem Montage und Bedienungsaufwand können horizontale und vertikale Wandschnitte Bodenschnitte Deckenschnitte Treppenschnitte und Bündigschnitte hergestellt werden Die max Wandstärke beträgt 0 43 m Ø 1000 mm 39 3 The hurricane SB120 is an electric wall saw driven by a variable speed high cycle motor The motor rpm is progressively adjustable with the BC120 cont...

Page 6: ...ine Check the condition and function prior to every use Do not operate the wall saw if it is damaged or if operating elements do not function properly The voltage must correspond with the data on the rating plate Keep electric cables and plug connections dry and clean For safety reasons press the emergency stop button when changing a tool or de installing the wall saw Use only approved extension c...

Page 7: ...Emergency Measures In case of an emergency switch off the machine with the emergency stop button on the remote control or on the BC120 Operation may continue only after the malfunction has been repaired 5 8 Approved Operators Youths under the age of 16 and untrained persons may not operate the machine Unless under the supervision of qualified personnel for training purposes The owner of the machin...

Page 8: ... consumption max 29 A Power 12 KW Frequency 0 1000 Hz Revolution 70 1140 U min Protection class IP 56 Cutting speed 2 43 m sec Cooling medium water Weight with drive motor 31 kg 7 SETUP 7 1 Preparations at the workplace Warnings and safety precautions Before using the wall saw read the chapter Safety and follow the instructions Energy supply Ensure that the power supply at the construction site is...

Page 9: ... vary according to the temperature of the cooling water and the water pressure Ambient temperature max 45 C At temperatures under 5 C the cooling water must be preheated or antifreeze must be added Water hose saw end Water hose connected 7 4 Clarification and security in the workplace Get approval of the building supervisor for sawing and planning the cut outs Affix the necessary supports barriers...

Page 10: ...dvance and swivel motor drive motor with safety coupling blade cover with stirrup guide rail with fastening brackets and rail stops BC120 control unit electric cable package water hose package for cooling the drive motor and the saw blade Fastening brackets Guide rail Drive motor Blade guard Main saw head Stirrup underpinning with retainer ...

Page 11: ...e required M12 drive in anchors hole diameter 16 mm or M12 masonry anchors hole diameter 20 mm washers according to DIN 7349 bolts M12x30 8 8 galvanized or bolts M12x45 to M12x65 with washer nut M12 SW19 The distance between the saw blade and the front edge of the support brackets is 190 mm The distance between saw blade and rail center is approx 250 mm For stair cutting the rail brackets can be s...

Page 12: ...top screw M12x80 The following rail lengths are available EU norm 0 64 m 0 96 m 1 96 m 2 24 m USA CDN 2 1 3 2 6 5 7 4 Clamp screw for fixing rails Screw for twist prevention Fixation screw Setting screw for aligning the bracket Clamp screw for slant setting stair cuts Hexagon nut for turning ...

Page 13: ...using a centering pin and centering bushing Then the clamp pads of the fastening brackets can be tightened Draw tube with eccentric bolts Rack in dead stop position Set up the rails only by hand or with a soft faced hammer Never let the saw touch the limit stops danger of breaking 7 9 Mounting the wall saw Place the main saw head with attached drive motor on the guide rail lock on and secure Free ...

Page 14: ...blade flange using the mounting flange and the bolt M 12x1 5 x 45 fine thread Use only saw blades whose hole diameter matches the flange H60 The machine is only suitable for sawing with blade diameters up to Ø 1000 mm Ø 39 3 For perfect centering of the saw blade the saw blade hole must match the centering collar of the blade flange Do not use saw blades with worn holes Damaged flanges must be rep...

Page 15: ... mounting the saw blade the flush flange is set on the hub and tightened with the two locking nuts M10 SW17 tightening torque approx 40 Nm Use the provided locking nuts only When using other nuts there is danger of flush flange losening Put flush flange on hub Tighten locking nuts 7 11 Saw blades check for damages Check saw blades for visible damage e g blue color friction points striae deformatio...

Page 16: ...blade guard Put guiding tubes at the blade guard into the stirrup underpinning and secure with the two bolts The stirrup underpinning is put into the dove tail of the main saw head and tightened with the two nuts Put guide rails into the slot at the swivel head and put on the retainer ...

Page 17: ...r manual The karabiner at the motor end of the cable must be hooked onto the main saw head in order to ensure that the cable remains tension free Connection plug hurricane Plugging and securing cable A 40S Connect stress relief hurricane SB120 completely connected All the plugs are coded and each is designed differently to prevent confusion Never attempt to connect a plug with force Secure all the...

Page 18: ...cribed in the user manual for the BC120 remote control with emergency stop 4 way gear lever Motor On Off 3x LED control green yellow red Potentiometer eye to hook in for abdominal or shoulder belt remote control with abdominal belt remote control on abdominal belt BC120 completely connected ...

Page 19: ...obs on the remote control and the control unit must be set to zero Only operate the wall saw if the blade cover is attached Do not touch any movable parts of the machine during start up risk of injury Do not operate the machine with damaged parts or if the controls are not functioning properly Defects in the wall saw must be repaired by EDT EURODIMA or an authorised dealer 8 2 Operating temperatur...

Page 20: ...rge proportion of reinforcing steel In case of critical or hazardous situations press the EMERGENCY STOP button immediately 8 5 Practical tips Observe the saw blade s direction of motion 8 5 1 Guide cut The first cut is the guide cut Depending on whether the background is hard soft or masonry the feed depth should be between 2 and 15 cm Saw blade diameter 700 mm 28 saw blade width 4 4 mm 0 17 Do n...

Page 21: ...he drive motor must continue to be cooled for at least 10 minutes after finishing a cut or prior to an extended interruption in cutting otherwise the motor will be damaged The cooling water must be drained from the machine after cutting work has ended 8 7 Sharpening the saw blade The saw blade can be sharpened as follows while cutting concrete Insert the saw blade ca 5 mm 0 2 into the material not...

Page 22: ... the concrete sludge is difficult to remove clean the rail and the toothed rack with a brass wire brush The bolts of the toothed rack must be checked regularly to ensure that they are tight It is particularly important that the centering holes in the side covers and in the toothed rack connecting the rails are kept completely free of concrete sludge The blade cover is generally maintenance free It...

Page 23: ...hanges to the machine as well as non observance of the operating instructions void the manufacturer s liability for resulting damage We only warrant error free operation for original replacement parts manufactured by EDT EURODIMA GMBH Any guarantees and warranty become void if machines or machine parts have been opened This warranty is valid on condition that the machine is used handled maintained...

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