background image

Lubricant oil

Gear part of
Armature

 4

8

R

epair

[4] DISASSEMBLY/ ASSEMBLY OF GEAR SECTION (Cont.)

M5x35 Pan head
screw

M5x18 Pan
head screw 

Bearing box

(Ball bearing 6001ZZ comes with this bearing box.)

Hypoid gear 36

Hypoid gear 36

Spindle

Flat washer 12

Carbon brush

Brush holder cap

Spindle lock button

Fig. 9

Fig. 10

Fig. 11

Fig. 12

Fig. 13

M5x35 Pan head
screw

Gear housing complete

Armature

Fig. 14

4) Gear housing complete is secured with M5x35 Pan head screws (2pcs.) on Spindle lock button side and with the other
    M5x35 Pan head screws (2pcs.) on Blade case side.
    First, remove M5x35 Pan head screws (2pcs.) on Spindle lock button side.   (

Fig. 9

)

5) Bearing box can be removed by removing M5x18 Pan head screws (3pcs.).   (

Fig. 10

)

6) Put Gear housing complete onto the vessel for collecting lubricant oil with its Bearing assembly side down.
    Hypoid gear 36, Flat washer 12 and Lubricant oil are fallen down from Gear housing complete.  (

Fig. 11

)

Note: 

Pay attention not to lose Woodruff key in this step.

7) Remove Depth guide and remove Brush holder cap. 
    Carbon brush on Blade case side can be removed from Motor housing complete. (

Fig. 12

)

8) Remove M5x35 Pan head screws (2pcs.) on Blade case side.   (

Fig. 12

)

9) Temporarily fix Gear housing complete to Motor housing complete with M5x35 Pan head screws (2pcs.) screwed 
     halfway in the screw holes as illustrated in 

Fig.13

.   Strike the screws head gently with plastic hammer.    

    Gear housing complete is removed from Motor housing complete as illustrated in 

Fig.14

Vessel for collecting
Lubricant oil

Motor housing complete

Spindle

Woodruff key

DISASSEMBLING

Summary of Contents for 5477NB

Page 1: ...e may differ by country P 1 8 5477NB Hypoid Saw 185mm 7 1 4 Model 5477NB has been developed as the cost competitive successor tool of the current 5277NB No load speed rpm min 1 Saw blade mm Max cuttin...

Page 2: ...ase Removing Ball bearings Disassembling Assembling Retaining rings Disassembling Assembling Bearing retainers Put Lubricant oil VG220 or the following API American Petroleum Institute GL 4 vehicle ge...

Page 3: ...plate Bow stop ring E 12 Wrong The curved shape faces inside Curved Curved Outside Inside to Motor section Correct 3 DISASSEMBLY ASSEMBLY OF BASE cont DISASSEMBLING ASSEMBLING angular guide of Base M...

Page 4: ...Pan head screws 3pcs Fig 10 6 Put Gear housing complete onto the vessel for collecting lubricant oil with its Bearing assembly side down Hypoid gear 36 Flat washer 12 and Lubricant oil are fallen down...

Page 5: ...17 1 Clean the Gear room thoroughly before assembling the Gear section 2 Press fit Ball bearing 6003LLB into Gear housing complete and tighten Bearing retainer 23 36 with 1R316 by turning it clockwis...

Page 6: ...remove Carbon brush 3 Separate Gear housing complete from Motor housing complete after removing M5x35 Pan head screws 4pcs Figs 9 12 14 and 15 4 Remove Armature section upward from Gear housing comple...

Page 7: ...ETE 0 5mm deeper than the rim Rim Armature s Ball bearing 6003LLB is accepted by this rim Gear housing complete When assembling Oil seal 22 to Gear housing complete press fit it for 0 5mm deeper than...

Page 8: ...30 degrees as illustrated in Fig 28 Fig 28 70 degrees 40 degrees 30 degrees Lever plate Base Lever plate 11 ADJUSTMENT IN POSITION OF LEVER PLATE FOR ANGULAR GUIDE 10 ADJUSTMENT IN POSITION OF LEVER P...

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