Evolution Rage3B2101 Original Instruction Manual Download

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210mm (8-1/4”)
TCT Multipurpose
Compound Mitre Saw

Original

Instruction

Manual

Read instructions before operating this tool

Rage3B2102 / Rage3B2102eU / Rage3B2101

VERS 1 REV 0 - 03.12

Summary of Contents for Rage3B2101

Page 1: ... 210mm 8 1 4 TCT Multipurpose Compound Mitre Saw Original Instruction Manual Read instructions before operating this tool Rage3B2102 Rage3B2102EU Rage3B2101 VERS 1 REV 0 03 12 ...

Page 2: ...section mm 50 x 120 Motor 230V or 110V 50 60 Hz Watts 1100w 230v 1600w 110v RPM No Load min 1 4000 Recommended Maximum Duty Cycle Minutes 30 Blade Dimensions Diameter mm 210 Bore Diameter mm 25 4 Number of Teeth 24 Max Speed RPM min 1 4000 Thickness mm 1 7 Weight kg 6 1 Laser Laser Class Class II Laser source Laser Diode Laser Power max Mw 1 5 Wave Length nm 635 670 Noise and Vibration Data Sound ...

Page 3: ...RECAUTIONS Electrical Safety 6 General Power Tool Safety Instructions 6 7 Specific Safety Instructions 8 Personal Protective Equipment PPE 9 GETTING STARTED Unpacking 10 Machine Overview 12 Assembly and Preparation 13 17 Operating Instructions 18 27 MAINTENANCE Environmental Protection 24 Service Parts Diagram 26 Declarationof Conformity 27 Instruction Manual Read instructions before operating thi...

Page 4: ... product has only been serviced by authorised persons That the product has not been used for hire purposes Transit damage is excluded from this guarantee For any such damage the transport company is responsible Claims made under this guarantee must be made directly to Evolution Power Tools within the guarantee period All defective goods shall be returned collected at Evolution Power Tools cost The...

Page 5: ...49 2 2002 c The following factors can influence the level of vibration Reducing these factors will help to reduce the effects of vibration Handling Pressing effort Hand gripping force depending on the working direction Adjustment of the energy supply avoidance of excessive energy Workpiece Workpiece material density strength Stability Rigidity Security SAFETY LABELS SYMBOLS WARNING Do not operate ...

Page 6: ...n doubt always consult a qualified electrician ELECTRICAL SAFETY CONNECTION OF THE DOUBLE INSULATED MAINS PLUG UK ONLY IMPORTANT The wires in the mains lead fitted to this product are coloured in accordance with the following code Brown Live L or Red Blue Neutral N or Black THIS PRODUCT IS DOUBLE INSULATED AND THEREFORE DOES NOT REQUIRE A CONNECTION TO EARTH THE 3 PIN PLUG MUST COMPLY TO BS1363 A ...

Page 7: ...s ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled co...

Page 8: ...ol repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the powe...

Page 9: ... sliding mitre saw ensure that the slide bars are locked Lift the machine by gripping the outer edges of the base with both hands if a sliding mitre saw transport using the handles provided Under no circumstances shall the machine be lifted or transported using the retractable guard or any part of its operating mechanism Before each use check the operation of the retractable guard and its operatin...

Page 10: ...lade guard as a lifting point The power cord must be removed from the power supply before attempting to move the machine Lock the Cutting Head in the down position using the Cutting Head Locking Pin Loosen the Mitre Angle Locking Screw Turn the table to either of its maximum settings Lock the table in position using the Locking Screw Use the two carry handle cut outs machined into either side of t...

Page 11: ...he Locked Down position Gently press down on the Cutting Handle Pull out the head latching pin Fig A and allow the Cutting Head to rise to its upper position Step 1 2 The Cutting Head will automatically rise to the upper position once it is released from the locked down position Step 3 It will automatically lock in the upper position If Release is Difficult Gently rock the Cutting Head up and down...

Page 12: ...cessory 5 ROTARY TABLE 6 TABLE TOP 7 LOWER BLADE GUARD 8 UPPER BLADE GUARD 9 BLADE 10 BEVEL LOCKING SCREW 11 MITRE LOCKING SCREW 12 MITRE ANGLE SCALE 13 FENCE 14 MOUNTING HOLE x4 corners 15 CARRY HANDLE 16 ARBOR LOCK 17 DUST EXTRACTION PORT 18 HEAD LATCHING PIN 19 HOLD DOWN CLAMP 19 11 10 1 2 5 13 14 12 6 7 9 8 3 17 16 18 15 REVERSE OF MACHINE 4 ...

Page 13: ...ation permanently fasten it to the workbench using appropriate fastenings not supplied Use locking washers and nuts on the underside of the workbench Fig 1 To avoid injury from flying debris position the saw so that other people or bystanders cannot stand too close or behind it Locate the saw on a firm level surface where there is plenty of room for handling and properly supporting the workpiece S...

Page 14: ...the fence socket Place the workpiece to be cut onto the saw table against the fence and in the desired position Adjust the clamp using the thumbscrews and knob so that it securely holds the workpiece to the saw table Conduct a dry run with the power disconnected Ensure that the Hold Down Clamp does not interfere with the path of the blade or with the path of any other part of the Cutting Head as i...

Page 15: ... the no hands zone at least 150mm away from the blade Keep hands away from the path of the blade Secure the workpiece firmly to the table and against the fence to prevent any movement Use a Hold Down Clamp if possible but check that it is so positioned that it does not interfere with the path of the blade or other moving machine parts Avoid awkward operations and hand positions where a sudden slip...

Page 16: ...oosen the locknut on the Bevel Angle Adjustment Screw Fig 9 Use a Hex Key to turn the screw in or out to adjust the blade angle Return the Cutting Head to its upright position and recheck the angular alignment against the Set Square Repeat the above steps until correct angular alignment is achieved Tighten the Bevel Angle Adjustment locknut securely 00 Bevel Pointer Adjustment NOTE The operator mu...

Page 17: ... not in exact alignment adjustment is necessary Return the Cutting Head to its upright position Loosen the locknut on the 450 Bevel Adjustment Screw Use a Hex Key to adjust the Adjustment Screw in or out as required Fig 11 Tilt the Cutting Head to the 450 setting and recheck for alignment with the Set Square Repeat the above steps until the correct angular alignment is achieved Tighten the Adjustm...

Page 18: ...ed Securely tighten the socket head Hex screws Mitre Angle Pointer Adjustment NOTE There are dual miter angle scales cast into the front of the machines base A small pointer attached to the rotary table indicates the angle selected If necessary the pointer can be repositioned by loosening its fastening screw using a 2 Phillips screwdriver Adjust as necessary and then securely tighten the fixing sc...

Page 19: ...arrow section material The Cutting Head is gently pushed down to cut through the workpiece Place the workpiece on the table and against the fence and secure with clamp s as appropriate Grasp the saw handle Turn the motor on and allow the saw blade to reach full speed Press the lower guard locking lever to release the Cutting Head Fig 16 Lower the Cutting Handle downwards and cut through the workpi...

Page 20: ...t is important to tighten the Mitre Locking Screw even if a Positive Stop has been selected Note The Mitre Locking Screw has a sprung loaded repositionable handle Repositioning may be necessary to ensure that the locking screw can be tightened sufficiently to secure the table To reposition Lift up the lever and turn to a convenient position Release the lever BEVEL CUTTING TILTING the CUTTING HEAD ...

Page 21: ...deployed before removing your hand s Return the Cutting Head to the perpendicular position Tighten the bevel lock lever COMPOUND CUTTING Fig 21 A compound cut is a combination of a mitre and bevel cut employed simultaneously When a compound cut is required select the desired bevel and mitre positions as previously described Adjust the upper left hand section of the fence if necessary to provide cl...

Page 22: ...MOVING a BLADE WARNING Only carry out this operation with the machine disconnected from the mains supply WARNING Only use genuine Evolution blades which are designed for this machine Ensure that the maximum speed of the blade is higher than the speed of the motor Note It is recommended that the operator considers wearing protective gloves when handling the blade during installation or when changin...

Page 23: ...he machine USE OF OPTIONAL EVOLUTION ACCESSORIES not supplied as original equipment see Additional Accessories pp 11 DUST BAG A Dust Bag can be fitted to the extraction port at the rear of the machine The Dust Bag is for use when cutting wooden materials only Slide the Dust Bag over the dust extraction port ensuring that the spring clip grips the port holding the Dust Bag securely in place Fig 28 ...

Page 24: ...lace the fixing screw If necessary replace and re align the fence see Fence Alignment and Figs 12 13 Check that the insert is lying flush and level within the table ENVIRONMENTAL PROTECTION Information for private householders for the environmentally responsible disposal of Waste Electrical and Electronic Equipment WEEE This symbol on products or accompanying documents indicates that used and end ...

Page 25: ...25 www evolutionpowertools com Notes ...

Page 26: ...26 www evolutionpowertools com SERVICE PARTS DIAGRAM ...

Page 27: ...he Use of certain Hazardous Substances in Electrical Equipment RoHS Directive 2002 96 EC as amended by 2003 108 EC The Waste Electrical and Electronic Equipment WEEE Directive And is in conformity with the applicable requirements of the following documents EN61029 1 EN61029 2 EN55014 1 EN55014 2 EN61000 3 2 EN61000 3 3 EN60825 1 Product Details Description RAGE3 B 210 MULTIPURPOSE COMPOUND MITRE S...

Page 28: ...FR UK TEL 44 0 114 251 1022 FAX 44 0 114 247 3339 FRANCE HQ Evolution Power Tools 61 Avenue Lafontaine 33560 Carbon Blanc France TÉL 33 0 5 57 30 61 89 FAX 33 0 5 57 30 61 94 USA HQ Evolution Power Tools LLC 8363 Research Drive Davenport Iowa 52806 U S A TEL Toll Free 866 EVO TOOL FAX 563 386 8010 ...

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