Mahindra BRCXTV44 Owner'S Manual Download Page 3 | Manualshive

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TABLE OF CONTENTS

INTRODUCTION

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1

SAFETY PRECAUTIONS

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2

SAFETY DECALS

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4

ASSEMBLY

Assembly instructions

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6

Step 1 Engine and battery preparation

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7

Step 2 Rough Cutter assembly

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7

Step 3 Installation on the vehicle

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10

Step 4 Control box installation

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11

OPERATION

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13

ADJUSTMENTS

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18

MAINTENANCE

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19

TRANSPORT

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22

DISMOUNTING AND STORAGE

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22

TROUBLESHOOTING

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23

PARTS BREAKDOWN AND PARTS LIST

44’’ Rough Cutter BRCXTV44

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27

TORQUE SPECIFICATION TABLE

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44

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Summary of Contents for BRCXTV44

Page 1: ...1 READ FOLLOW ALL SAFETY RULES INSTRUCTIONS BEFORE OPERATING YOUR EQUIPMENT 108562_EN R 02162017 ASSEMBLY REPAIR PARTS OPERATION MAINTENANCE 108562 ...

Page 2: ...ndise must be returned to manufacturer for repairs freight fees are prepaid and a written authorization from BERCOMAC must be obtained by dealer prior to the shipment This warranty extends only to equipment operated under normal conditions To validate a warranty claim it is the user s responsibility to maintain and service the unit as specified in the owner s manual or to have the unit serviced at...

Page 3: ... battery preparation 7 Step 2 Rough Cutter assembly 7 Step 3 Installation on the vehicle 10 Step 4 Control box installation 11 OPERATION 13 ADJUSTMENTS 18 MAINTENANCE 19 TRANSPORT 22 DISMOUNTING AND STORAGE 22 TROUBLESHOOTING 23 PARTS BREAKDOWN AND PARTS LIST 44 Rough Cutter BRCXTV44 27 TORQUE SPECIFICATION TABLE 44 PAGE ...

Page 4: ...EGARDLESS OF THE HAZARD BE EXTREMELY CAREFUL DANGER Signals an extreme hazard that will cause serious injury or death if recommended precautions are not followed WARNING Signals a hazard that may cause serious injury or death if the recommended precautions are not followed CAUTION Signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed Record your a...

Page 5: ...ccessory is to be used and remove door mats all foreign objects and the like which could be picked up and projected by accessory 2 For motorized accessories disengage all clutches and shift into neutral before starting engine 3 Prepare for emergencies Be prepared if a fire starts Keep first aid kit and fire extinguisher handy Keep emergency phone numbers doctor ambulance ect near a phone 4 Do not ...

Page 6: ...3 ...

Page 7: ...CE IF DECALS ARE DAMAGED SEE PARTS BREAKDOWN FOR DECAL LOCATION Decal 107584 Decal 105128 Decal 107585 To avoid serious injury Keep all parts of the body away from moving components Decal 105946 SAFETY LABELS ...

Page 8: ...5 REPLACE IF DECALS ARE DAMAGED SEE PARTS BREAKDOWN FOR DECAL LOCATION SAFETY LABELS Decal 108301 Do not step Decal 108261 ...

Page 9: ...Rough Cutter should be towed behind an ATV golf cart lawn tractor or other approved vehicle with the help of a 2 50mm reach ball hitch It is not recommended for speeds exceeding 5 mph 8 km h Tools needed Ratchet Wrench 7 16 1 2 9 16 3 4 15 16 Socket 7 16 1 2 9 16 3 4 15 16 3 8 Pliers WARNING THIS ACCESSORY IS HEAVY To avoid risk of strain injury NEVER lift the accessory by hand alone when handling...

Page 10: ... in the holes indicated on the rough cutter assembly item 3 Insert the flat washer 7 16 hole item 4 and tighten loosely in place with 4 hex nut 3 8 n c itme 5 Position the springs item 6 with the end which is not inserted In the eyebolts points upwards to facilitate installation to the equipment Insert the springs item 6 in the eyebolts item 2 Do not tighten eyebolts item 2 yet B AXLE SUPPORT INST...

Page 11: ...ons see section OPERATION FAMILIARIZATION WITH THE CONTRÔL BOX NOTE When the cutter is not resting on the ground on its wheels the actuator s rod may be retracted by the spring load This may happen with an unope rated actuator If this happens the axles support will not be in the best position to tighten the nuts item 3 The solution will then be to tighten these once the cutter in resting on the gr...

Page 12: ...o let the hitch privot CAUTION PINCH POINT TO PREVENT INJURIES Manipulate with caution 3 Install the top link item 1 to the hitch bars item A using two hex bolts 5 8 n c x 3 1 2 item 2 four sleeves item 3 nylon insert lock nut 5 8 n c item 4 4 Adjust the top link item 1 to 13 1 2 inches center to center 5 Install the cable holder item 1 on the intermediate hitch bar item A with the U bolt and plat...

Page 13: ...at the hitch coupler is not loose on the ball Be sure hitch coupler handle is in locked position WARNING TO PREVENT INJURIES Always check that ball is completely inserted into hitch coupler socket and that under jaw is securely closed around the bottom of ball Always check that hitch coupler handle is properly locked before its use Always examine hitch coupler and ball for damage before using repl...

Page 14: ...to prevent damage due to water accumulation make sure to place the control box horizontally Option A Use two hex bolts 1 4 x 1 1 2 item 2 two spacers item 3 and two flange nuts 1 4 item 4 to attach the control box support to the support brackets item 5 NOTE Choose the right hole combination on the control box support in order to orient the front of the control box towards the driving controls of t...

Page 15: ...ially engine exhaust or any other object that can be found in the area of these cables Attach the electrical cable and the engine control cable to the equipment and to the vehicle if necessary use cable ties Do not forget the control box must be easily removable from vehicle If needed re adjust the position of the cable support item 2 to avoid any interference with the control cables while towing ...

Page 16: ...top blade rotation if a bystander is within at least 300 feet DANGER TO PREVENT INJURIES Never place hands or feet under the deck or attempt to make adjustments to the cutter with ELECTRIC CLUTCH engaged Cutter blades rotating at high speeds cannot be seen and are located close to the deck housing Body extremities can be cut off instantly DANGER TO PREVENT INJURIES Do not operate and or travel acr...

Page 17: ...ric clutch engage parking brake shut off vehicle remove ignition key and wait for all moving parts to come to a complete stop before dismounting from vehicle WARNING It is a possibility that in certain cases the safety lanyard may be too long and will not function properly due to where the control box is installed on the vehicle and where the lanyard is attached to the operator IT IS THE OPERATOR ...

Page 18: ...anufacturer s recommendations for the type and amount of oil and fuel used Make sure the tow vehicle parking brake is set mower is level and blades are disengaged Engine must be level to accurately check and fill oil Do not overfill Check spark plug wire s oil and fuel Check all electrical connections for debris buildup Opérer le moteur selon les instructions du manuel du moteur ADJUST CUTTER Befo...

Page 19: ...HE ENGINE Before starting to work sit on the driver s seat and always install on yourself the emergency switch lanyard that is linked to the control box NOTE Do not attempt to start the unit with engagement knob pulled up in the ENGAGED position Using the control box follow these steps Set the throttle ever on the control box to START position Turn key to the ACCESSORY setting then to the START se...

Page 20: ... Trail Cutter Place Trail Cutter deck in its highest position See section Transportation to transport equipment securely SUGGESTED CUTTING PRACTICES Maintain correct engine speed Loss of engine speed will allow blades to swing back resulting in ragged uneven cutting Correct engine speed will assure the best cutting performance and maximum material discharge Excessive engine speed will increase the...

Page 21: ... two pass TOW HITCH OFFSET Offset the cutter to the side opposite the discharge of the tow vehicle It is recommended if the tow vehicle is equipped with a mid mount mower to overlap the cut approximately 6 This may vary depending on mowing terrain obstacles and or tow vehicle Always keep safety the first priority Always keep the tow vehicle cutter raised higher than the Trail Cutter To offset Remo...

Page 22: ...lways secure cutter deck in the up position with solid supports before servicing underside of cutter ENGINE MAINTENANCE Maintain the engine according to the instructions in the engine s owner s manual ATTACHMENT MAINTENANCE Check mounting bolts at frequent intervals for proper tightness in order to prevent costly repairs Make sure your attachment is in safe working condition BEFORE EACH SEASON A n...

Page 23: ...he stump jumper are not held in place before tightening there is a risk that the bolt will tighten up and will lock the blade rotation After installation the blade must rotate freely If not this will cause vibrations that can cause damages or even injuries Before using the equipment again follow the necessary waiting period according to the locktite manufacturer s instructions CAUTION DO NOT HANDL...

Page 24: ...nd install the new one 5 Reapply the tension on the belt by lowering the tensioner 6 Make sure the flat idler tensioner pulley is properly aligned on the pulley 7 Reinstall the belt guard with four hex bolts 5 16 n c x 1 item 2 and four lock washer 5 16 item 3 BELT TENSION ADJUSTMENT If the belt becomes too stretched it is possible to change the position of the spring item 6 on the tensioner To do...

Page 25: ...torque below 45 lbs Hub assembly Place the extra strong thread locker on the hex bolts 1 2 n f x 2 GR8 item D of the hub and tighten the four nylon insert lock nuts with the following torque 120 lbs Pulley and blades assembly Place the extra strong thread locker on the threads of the hub and tighten them with the two nylon insert lock nut 1 n c item E using the following torque 325 350 lbs Blades ...

Page 26: ...t rust 5 Replace all damaged or missing decals 6 Suivre les instructions dans le manuel du propriétaire du moteur 7 Store cutter on a level surface in a clean dry place Inside storage will reduce maintenance and make for a longer cutter life TRANSPORTATION TO TRANSPORT Always disengage ELECTRIC CLUTCH and shut down engine before raising cutter to transport position Raise cutter to transport positi...

Page 27: ... Rough cutter streaking Cutting too high leaving wheel tracks Reduce cutting height and operation speed Not maintaining proper RPM speed Maintain proper RPM speed Operation speed too fast Slow down The unit is not cutting level Deck is not level Level the deck Flat tire Check air pressure of both tires make sure they are equal See tires for maximum inflation Improperly installed blades Without the...

Page 28: ...lt does not come into contact with any other part bolts guides etc when engaged Accessory digs into ground Ground is too soft Do not cut in wet conditions Allow wet grass to dry The engine does not start The emergency button is pushed down The emergency button must be pulled up to start the engine of the accessory Low voltage Turn key switch to the OFF position check battery and all other electric...

Page 29: ...ed Replace or repair actuators Actuators run but with insufficient power or line speed Weak battery Recharge or replace battery Check charging system Poor battery connection Check battery terminals for corrosion Clean when required Actuators are damaged Replace or repair actuators HOW TO KNOW POINTS TO CHECK Actuators are damaged The ultimate test is to connect the actuators directly to the batter...

Page 30: ...___________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ ____________...

Page 31: ...28 BRCXTV44 BRCXTV44 ...

Page 32: ...mbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les numéros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez commander les numéros de pièces séparément BRCXTV44 BRCXTV44 ...

Page 33: ...30 NOMENCLATURE ET LISTE DES PIÈCES PARTS BREAKDOWN PART LIST Débrousailleuse 44 501381 Rough cutter 44 501381 ...

Page 34: ...31 O L Obtain Locally Obtenir localement Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually ...

Page 35: ...32 ...

Page 36: ...t Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les numéros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez commander les numéros de pièces séparément ...

Page 37: ...t Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les numéros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez commander les numéros de pièces séparément ...

Page 38: ...t Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les numéros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez commander les numéros de pièces séparément ...

Page 39: ...36 ...

Page 40: ...t Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les numéros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez commander les numéros de pièces séparément ...

Page 41: ...t Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les numéros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez commander les numéros de pièces séparément ...

Page 42: ...t Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les numéros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez commander les numéros de pièces séparément ...

Page 43: ...t Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les numéros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez commander les numéros de pièces séparément ...

Page 44: ...41 ...

Page 45: ...t Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les numéros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez commander les numéros de pièces séparément ...

Page 46: ...t Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les numéros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez commander les numéros de pièces séparément ...

Page 47: ...44 ...

Page 48: ...4 298 3 358 3 4 19 05 150 185 203 3 250 7 270 324 366 1 439 3 380 456 515 3 618 3 7 8 22 23 160 200 216 8 271 400 480 542 4 650 9 600 720 813 6 976 3 1 25 4 250 300 338 8 406 5 580 696 786 5 943 8 900 1080 1220 4 1464 5 METRIC BOLT TORQUE SPECIFICATIONS COARSE THREAD Size Screw Grade No Pitch mm Foot Pounds Newton Meters Pitch mm Foot Pounds Newton Meters M6 4T 1 00 3 6 5 8 4 9 7 9 7T 5 8 9 4 7 9 ...

Page 49: ...46 ...

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