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Horizon Fitness SmartStacker, User Manual

The Horizon Fitness SmartStacker comes with an easy-to-use User Manual, providing detailed instructions for optimal use and maintenance. You can download this manual for free from our website, ensuring you have access to all the information you need to make the most out of your fitness equipment.

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*UM206030*

UM206030-10(000)

170107/HN,CF,AT,RN/IDCS5.5/ICS5/PXI

Sheet Cutter

SmartStacker

Important Information

 

-

This manual is designed to help you to operate and maintain the Smart-
Stacker. Please read and understand this manual, and keep it in a safe and 
convenient place.

 

-

Do not operate the SmartStacker until you read and understand the in-
structions in this manual.

 

-

Horizon International Inc. shall not be liable for incidental consequential 
damages resulting from: improper or inadequate maintenance by the cus-

tomer, unauthorized modification or misuse, or operation outside of the 

environmental specifications for the product.

 

-

Horizon International Inc. pursues a policy of continuing improvement in 
design and performance of the product. Therefore, the product design and 

specifications are subject to change without prior notice and without our 

legal obligation.

 

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All rights are reserved. No part of this manual may be photocopied, repro-

duced or translated to another language without the prior written consent 

of Horizon International Inc.

User’s Manual

Summary of Contents for SmartStacker

Page 1: ...tal consequential damages resulting from improper or inadequate maintenance by the cus tomer unauthorized modification or misuse or operation outside of the environmental specifications for the product Horizon International Inc pursues a policy of continuing improvement in design and performance of the product Therefore the product design and specifications are subject to change without prior noti...

Page 2: ...previous step Attention This explains functional limitations and restrictions on the operation of the machine Note This indicates a helpful hint Additional Information This indicates additional information which will help you to operate the machine efficiently This explains what the machine will do after you operate it as in structed Horizon International Inc cannot anticipate every possible situa...

Page 3: ...3 SmartStacker User s Manual 26030 10101A1 Stack Job Page Piece Block Sheet Page Glossary The drawing below shows the terms we will use in this manual ...

Page 4: ...of the machine before turning the handwheel If some one else has their hands in the machine turning the handwheel could cause personal injury As the working condition may include exposure to high noise levels which can lead to hear ing damage the employer and operator should ensure that any necessary hearing protec tion is provided and used by the operator and others in the work area Only for opti...

Page 5: ...the machine unless instructed otherwise If the Start button is pressed when the power is on the machine may cause severe personal injury CAUTIONS for Operation If you turn off the Power switch wait about ten seconds before turning it on again Other wise a circuit board may be damaged If a jam occurs remove all the jammed sheets before you start the operation again Other wise the machine may be dam...

Page 6: ...Diode Wavelength 625 640 nm Maximum Power 5 mW Taiyo Seiki Co Ltd Identification Label Manufactured 1 2014 1600 Aza Shironoshita Asahi Shin asahi cho Takashima Shiga 520 1501 Japan Biwako Factory Do not approach your hands and fingers to the suction head while the feed table is moving Otherwise your hands and fingers may be caught by the suction head There are electric parts inside Take care when ...

Page 7: ...erge Stacker is moving Otherwise your hands and fingers may be caught by the stack table There are electric parts inside Take care when opening the cover Otherwise high voltage can cause severe personal injury Keep your hands and fingers away from the belts and rollers while the belts are moving Otherwise your hands and fingers may be caught by these parts Merge Conveyor 90 degree Turn Conveyor 2n...

Page 8: ...2 Run Fine Adjustment Screen Part 2 39 1 2 13 Run Fine Adjustment Screen Part 3 for B2 Stacker 40 1 2 14 Run Page Size Fine Adjustment Screen Part 1 for Merge Stacker 41 1 2 15 Run Page Size Fine Adjustment Screen Part 2 for B2 Stacker 42 1 2 16 Run Cutter Position Fine Adjustment 1st Process Unit Fine Adjustment Screen 43 1 2 17 Run Cutter Position Fine Adjustment 2nd Process Unit Fine Adjustment...

Page 9: ...nformation Administrator Motor Enable Settings Screen Part 3 75 1 2 49 Information Administrator Adjustment Mode Screen 76 1 2 50 Information Administrator Network Configuration Screen 77 1 2 51 Error Main Screen 78 1 2 52 Error Unit Screen 79 1 3 Finishing Line Controller Screen Descriptions 80 1 3 1 Run Main Screen Part 1 80 1 3 2 Run Main Screen Part 2 81 1 3 3 Run Main Screen Part 3 82 1 3 4 R...

Page 10: ... Stack is Delivered If a Jam Occurs 129 2 6 4 Reprinting the Whole Job from the Beginning 131 2 6 5 Reprinting Only the Bad Stack 133 2 6 6 Reprinting Only the Bad Block 137 2 6 7 Reprinting Only the Bad Sheet 140 2 7 Error Recovery When using the B2 Stacker 143 2 7 1 How the Sheets are Delivered If a Jam Occurs 143 2 7 2 Resuming the Job 144 2 8 Changing the Setting of Handy Scanner for FLC 145 2...

Page 11: ...e Rear Guide 187 5 1 6 Feed Rotor Adjustments 188 5 2 Adjusting the Cutting Positions 190 5 2 1 Adjusting the Length and Width of the Finished Size 190 5 2 2 Adjusting the Trim Width Short Edge 191 5 2 3 Adjusting the Trim Length Long Edge 192 5 2 4 Adjusting Individual Trim Positions 193 5 3 Adjusting the Guide Positions 196 5 3 1 Adjusting the Register Guide for the 1st Regist Unit 196 5 3 2 Adj...

Page 12: ...learing the sheets after a jam 363 6 9 2 Removing the jammed sheets 364 7 Maintenance 7 1 SmartStacker 370 7 1 1 Cleaning the Sensors 370 7 1 2 Cleaning the Air Filter 375 7 1 3 Cleaning the Belts 377 7 1 4 Lubrication 380 7 1 5 Checking the Sheet Guide 382 7 1 6 Checking the Rollers 386 7 2 Optional Sheet Feeder 387 7 2 1 Cleaning the Vacuum Piston and Air Filter 387 7 2 2 Replacing the Separator...

Page 13: ...1 This chapter explains the main features on the machine the touch panel screen on the SmartStacker and the screen on the Finishing Line Controller 1 Machine Description ...

Page 14: ... Merge Stacker MS 9 Output Shift Conveyor 10 1m Conveyor 11 B2 Stacker BS 1 Sheet Feeder SF Option 2 1st Regist Unit 1Reg 3 1st Process Unit 1Pro 4 90 degree Turn Conveyor TC 5 2nd Regist Unit 2Reg 1 2 3 4 5 6 7 8 9 10 11 Here are the sections included in a typical production line along with the abbreviations we will use in this manual ...

Page 15: ... Operator Side Operator Side Operator Side Operator Side Operator Side Operator Side Drive Side Drive Side Infeed Side Infeed Side Infeed Side Delivery Side Delivery Side Delivery Side Operator Side Operator Side Drive Side Infeed Side Delivery Side 1 1 2 Directions described in this manual ...

Page 16: ...20 19 18 17 2 8 2 7 2 6 2 5 2 8 2 7 2 6 2 5 8 7 6 5 8 7 6 5 4 3 2 1 4 3 2 1 16 15 14 13 16 15 14 13 2 4 2 3 2 2 2 1 2 4 2 3 2 2 2 1 Gate Gate To Top Tray To Top Tray Gate Gate Gate Gate 1 1 2pc 2pc 2 2 3pc 3pc 3 3 4pc 4pc Merge Merge To B2 Stacker To B2 Stacker Scoring Unit Optional 2nd Process 9 Cutters 2nd Regist ...

Page 17: ... 8 12 16 20 24 28 3 7 11 15 19 23 27 3 7 11 15 19 23 27 2 6 10 14 18 22 26 2 6 10 14 18 22 26 1 5 9 13 17 21 25 1 5 9 13 17 21 25 4 3 2 1 4 3 2 1 8 7 6 5 8 7 6 5 1 2 1 1 1 0 9 1 2 1 1 1 0 9 1 6 1 5 1 4 1 3 1 6 1 5 1 4 1 3 2 0 1 9 1 8 1 7 2 0 1 9 1 8 1 7 2 4 2 3 2 2 2 1 2 4 2 3 2 2 2 1 2 8 2 7 2 6 2 5 2 8 2 7 2 6 2 5 4 8 1 2 1 6 2 0 2 4 2 8 4 8 1 2 1 6 2 0 2 4 2 8 3 7 11 15 19 23 27 3 7 11 15 19 23...

Page 18: ...18 SmartStacker User s Manual Features of the Machine Gate Gate Gate Gate Eject Eject Stack Stack Gate Gate 10 mm Offset Guide 26030 10103C1 ...

Page 19: ...e stack goes to the complete conveyor in case that the stack is reached to the planned number of sheets To Uncompleted Conveyor A stack which is less than the planned number of sheets goes to the uncompleted box in all cases For Example of 3 stacks in job A jam on middle of the first stack Completed Box Eoj End of Job Uncompleted Box A jam on middle of the last stack The job end on middle of the l...

Page 20: ...mpleted Box If the Offset or None is selected for the operations after job processing on the FLC screen the previous job is not delivered and the Line Clear button is pressed The user changes starting sheet number from the Press UI The user changes starting sheet number after the jam Break of a job with changeover ...

Page 21: ...e planned number of sheets The block whose number of sheets reaches the planned number goes to the completed conveyor To Uncompleted Conveyor A stack which is less than the planned number of sheets goes to the uncompleted box in all cases The jam occurs at first block of the second stack when the job is set in 3 stacks Completed Box Uncompleted Box Fist Block Second and After Block ...

Page 22: ...l scoring unit is installed the size is limited as follows Min Max Merge Stacker 105 mm 4 13 Sheet Size Uncut Size Max 279 4 mm 11 000 When delivered to Merge Stacker When delivered to B2 Stacker 380mm 14 965 762 mm 30 000 530 mm 20 865 Min 330 mm 12 995 330mm 12 995 Standard Size ISO A Series A2 A3 ISO B Series B2 B3 Inch Series 18 x 24 17 x 22 13 x 19 Max 380 mm 14 965 762 mm 30 000 530mm 20 865...

Page 23: ...12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Slit Positions Feed Direction E E E E E G G G G G G G G G G 28 up Max Several blocks can be included in a job The system can feed sheets with different numbers of pages Attention The maximum number of sheets which is capable in one job is as following For near line operation 100 000 sheets For inline operation 50 000 sheets ...

Page 24: ...he feeding direction They cannot be set in perpendicular No 1 offset 2 3 4 5 No 2 3 4 5 1 No 1 offset 2 3 4 5 No 2 4 5 1 OK NG The ejection operation can be done after the last row and other one row eject eject 1 2 3 4 5 6 7 1 2 3 4 5 6 7 eject eject eject 1 2 3 1 2 3 4 1 2 3 4 5 6 7 OK NG The ejecting operation cannot be done twice except after the last row ...

Page 25: ...g the blank page can be ejected Next sheet First row Next sheet Last row In case of this drawing the SmartStacker cannot eject the blank pages Because two rows which have differ ent separation position are continued Next sheet First row Next sheet Last row The blank pages must be arranged from the tail edge along the feeding direction so that the several pages can be removed at once The blank page...

Page 26: ... started JDF based Operation Disable Enable Enable Blank Page Rejection Disable Enable Enable Operation Using the Banner Sheet Disable Enable Enable Continuous Operation of Multiple Jobs Disable Enable using banner sheet Enable Reprint Process after an Error Disable Enable You print the reprint list and pass it to an operator for press Enable Progress Report to the Upstream System Disable Disable ...

Page 27: ...ain Role Starting the job Setting the flag on the job Creating the reprint list Main Role Saving the fine adjustment values to the memory beforehand Recalling the saved adjustment before running the job that was set the flag Saving the fine adjustment values to the memory beforehand Recalling the saved job setting Press FLC Feeder SmartStacker Panel DFE UBM Pallet Creating and starting the job for...

Page 28: ...ounter for the number of pages in each block and the preset counter for the total number of blocks 10 0 Number of sheets already fed Total number of sheets to be fed 1 Job Name When you recall a job from the job memory in the offline system the current job number and name are displayed here Additional Information 1 TEST If you change the settings or fine adjustment settings after recalling the job...

Page 29: ...he number of sheets for one block If you are using the machine in an inline system or a near line system the setting on the press is displayed and this function cannot be set from this screen If you are using the machine in the offline mode set this function on this screen 1 Counter for the Number of Blocks in Each Stack When the machine is used in an offline system and is selected for the stack f...

Page 30: ...the number of blocks which has been set on the preset counter All of the blocks are stacked without offsetting When the top of the stack reaches to the upper limit of the Merge Stacker the sets are delivered 1 Counter for the Number of Pages Pieces in Each Block This indicates the number of pages included in one block and the number of pages already stacked Number of pages already stacked Press th...

Page 31: ...ails of icon 7 Sheet Size This indicates the current sheet size and thickness 1 Help Button Press this button to see explanations of each of the icons on the screen 2 Status Icon Status icons are displayed for each machine Running Interlock Circuit Open This icon means that the Emergency Stop button has been pressed or the safety cover has been opened Not Ready An error occurred during the changeo...

Page 32: ...cutting operation following the information of read barcode If the job does not have a barcode the system runs following the information of the Pending job that is selected on the screen of FLC 1 Power Saving Mode When this button is pressed the machine goes into power saving mode The display on the touch panel disappears When you touch the panel again the machine returns to the normal mode 2 Go t...

Page 33: ...33 SmartStacker User s Manual SmartStacker Screen Descriptions 1 2 6 Run Main Screen Part 6 for B2 Stacker pieces hr See page 28 See page 29 See page 30 See page 31 See page 32 ...

Page 34: ... transport rollers smoothly and result in an error the error code 340 350 Sheet has not arrived at upper lower transport section sheet pass sensor or the error code 341 351 Sheet remains at upper lower transport section sheet pass sensor Reduce the air for light sheets such as normal paper Increase the air for heavy sheets such as coated paper Fans Angle Adjusting Guide 1 Feed Speed This sets the ...

Page 35: ...he vacuum belts are transporting a sheet to the top of the stack in the Merge Stacker air is supplied to support sheet The amount of air can be adjusted here Use the smallest amount of air that will provide reliable operation If you are running thin or soft sheets and they are bent and do not stack correctly increase the amount of air 2 Amount of Upward Vacuum of the Vacuum Belt This sets the amou...

Page 36: ...eck that the sheet is aligned to the guide Register Guide Register Section 1 Supporting Air When the vacuum belts are transporting a sheet to the top of the stack in the B2 Stacker air is supplied to support sheet The amount of air can be adjusted here Usually this should be set to maximum Use the large amount of air that will provide reliable operation If you are running thin or soft sheets and t...

Page 37: ...Descriptions 1 Bypass for the B2 Stacker This turns the jogging motion in the B2 Stacker on or off Sheets are stacked on the B2 stacker Normally select this button This button is currently not available 1 2 10 Run Setting Screen Part 4 for B2 Stacker 1 ...

Page 38: ...e they are transported through between the stopper and the angle adjusting guide Adjust the guide if the sheets from upper section and the sheets from lower section of Merge Conveyor are regularly misaligned in a stack 1 Sheet Feeder Table Guide Position The table guide position can be adjusted here The tail edges of the sheets are registered by this guide when they are loaded into the table 2 She...

Page 39: ...ure The sheet holding plates prevent the sheets from bouncing back from the stopper This pressure is automatically adjusted according to the thickness of sheet The pressure is reduced for thin sheets and increased for thick sheets If you want to change the pressure make the adjustment here If a sheet does not reach the stopper and causes a jam decrease the pressure If the front and rear edges of t...

Page 40: ...ouncing back from the stopper This pressure is automatically adjusted according to the thickness of sheet The pressure is reduced for thin sheets and increased for thick sheets If you want to change the pressure make the adjustment here If a sheet does not reach the stopper and causes a jam decrease the pressure If the front and rear edges of the stack are not aligned correctly increase the pressu...

Page 41: ...sted If the width of all of the pages is too wide or too narrow adjust the width here 5 Go to the 1st Process Unit Fine Adjustment Screen 1 Page Length The page length can be adjusted If the cut sheets are longer or shorter equally than the desired dimension adjust the page length setting here Value After Fine Adjustment Value Before Fine Adjustment 2 Bleed Trim Length If the bleed and gutter trim...

Page 42: ...ed If the width of all of the pages is too wide or too narrow adjust the width here 5 Go to the 1st Process Unit Fine Adjustment Screen 1 Page Length The page length can be adjusted If the cut sheets are longer or shorter equally than the desired dimension adjust the page length setting here Value After Fine Adjustment Value Before Fine Adjustment 2 Bleed Trim Length If the bleed trim position is ...

Page 43: ...un Page Size Fine Adjustment Screen 1 Simultaneous Adjustment Button Separately Adjustment The cutters are adjusted individually Simultaneous Adjustment When one of cutters is adjusted all the cutters in front than the adjusted cutter are automatically adjusted along with the adjusted cutter 2 Cutter Position Fine Adjustment If the one of bleed or gutter trim positions is shifted up or down adjust...

Page 44: ...e Size Fine Adjustment Screen 1 Simultaneous Adjustment Button Separately Adjustment The cutters are adjusted individually Simultaneous Adjustment When one of cutters is adjusted all the cutters in front than the adjusted cutter are automatically adjusted along with the adjusted cutter 2 Cutter Position Fine Adjustment If the one of the bleed or gutter trim position is shifted to the right or left...

Page 45: ...o parts in the 2nd Process Unit If the scoring position is shifted from the desired position on the operator side of the page adjust the position here Feed Direction 1 Fine Adjustment of the Scoring Position Far Side Each sheet is cut into two parts in the 2nd Process Unit If the scoring position is shifted from the desired position on the far side of the page adjust the position here Feed Directi...

Page 46: ... Allowable range for the gutter trim width 6 to 15 mm 0 24 to 0 6 7 Page Width Enter the page width 8 Page Length Enter the page length 1 Sheet Width Enter the width of the sheet Allowable range for the sheet width 279 4 to 762 mm 11 to 30 2 Division Number Long Side Enter the number of parts into which you want to divide the long side of the sheet Allowable range for the division number long side...

Page 47: ...rimmed sheet finished sheet length division number short edge trim width register side If you enter a value which is out of range the value will be displayed in red 1 Long Edge Trim On Off This sets the trim function when the long edge of sheet is cut On Edge is trimmed Off Edge is not trimmed 2 Long Edge Trim Width Register side When the long edge trim function is turned on enter the value of the...

Page 48: ...feed table is raised to the upper position the machine performs as same as described above 1 Gutter Trim Width Short Side If you have turned on the gutter trim function this is used to set the gutter trim width Allowable range for the gutter trim width 6 to 15 mm 0 24 to 0 6 2 Gutter Trim On Off Short Side This is used to set whether to trim the gutter of the short side See the explanation for ite...

Page 49: ...49 SmartStacker User s Manual SmartStacker Screen Descriptions 1 2 22 Setting Size Setting Screen Only for Offline System Part 4 for B2 Stacker See page 47 See page 46 See page 48 ...

Page 50: ...e Run screen when you press this button 5 OK Button Press this button after completing the settings for the trim guides The changeover will continue 1 Trim Guide Setting Positions Set the trim guides in the positions shown in red 2 Installing Trim Guide This drawing is displayed when the gutter trim function is changed from Off to On Loosen the locking screws and install the trim guide as shown in...

Page 51: ...l prevent the job settings from being overwritten or deleted 1 2 24 Memory Main Screen Part 1 1 Job Number The information for each saved job is based on a job number Up to 200 jobs can be saved 2 Job Name Up to 20 standard characters one byte or 10 special characters two byte can be entered 3 Date of Update The date format is year month date 4 Job Protected Icon This icon will be displayed beside...

Page 52: ...lected in the list 1 2 25 Memory Main Screen Part 2 1 Importing Fine Adjustment Values If you are using the machine with a near line system or an inline system if you press this button after the changeover but before feeding starts you can import the fine adjustment values saved for the selected job The following fine adjustment values can be imported Run Page Size Fine Adjustment Screen See page ...

Page 53: ...ll 1 Date Setting This indicates the current date The date can be changed Press any of the boxes to display the Numeric Keypad screen Enter the new date using the keypad 2 Time Setting This indicates the current time The time can be changed 3 Serial Number The serial number of this machine is displayed here 4 Total Run Time The total run time of the machine in hours is displayed here 5 Total Feed ...

Page 54: ...rvice Mode This button should only be used by a service technician 1 Input Monitor The Information Monitor screen is displayed See page 55 for details 2 Go to the Signal I O Monitor screen Press this button to display the Information Signal I O Monitor screen See page 61 for details 3 Single Operation The first Information Single Operation screen is displayed Each section of the machine can be ope...

Page 55: ...2 On Off Indicators for Sensors and Switches This part of the screen is used to monitor the signals from the sensors and switches Green On in case of the following situation The button is pressed The cover is open The sensor is activating White Off in case of the following situation The button is not pressed The cover is closed The sensor is not activating 3 Go to the Information Main screen 1 2 3...

Page 56: ...56 SmartStacker User s Manual SmartStacker Screen Descriptions 1 2 29 Information Input Monitor Screen Part 2 B150 B120 B140 B141 B110 B151 Reflector Reflector ...

Page 57: ...57 SmartStacker User s Manual SmartStacker Screen Descriptions 1 2 30 Information Input Monitor Screen Part 3 B252 B231 B211 B212 B220 B253 Reflector Reflector B232 B251 B260 ...

Page 58: ...Screen Part 4 1 Sheet Shift Amount If the edge of delivered sheet just touches the edge of vacuum belt a jam may occur In such condition the delivery position of sheet is automatically shifts and the shifted amount is displayed here 10606610230A1 B595 B593 B590 B594 1 B330 B310 B320 B322 B340 B332 ...

Page 59: ...59 SmartStacker User s Manual SmartStacker Screen Descriptions 1 2 32 Information Input Monitor Screen Part 5 B410 B420 B446 B450 B462 B448 B461 ...

Page 60: ...2 Stacker 1 Sheet Shift Amount If the edge of delivered sheet just touches the edge of vacuum belt a jam may occur In such condition the delivery position of sheet is automatically shifts and the shifted amount is displayed here 1 10606610238A1 B550 B510 B512 B523 B521 B522 B526 B524 B525 B520 Reflectors Reflectors ...

Page 61: ...riptions 1 2 34 Information Signal I O Monitor Screen 1 Signal On Off Indicators This screen is used to monitor the I O signals Green The signal between the machines is on White The signal between the machines is off 2 Go to the Information Main screen 1 2 ...

Page 62: ...the mechanism will not move Return the mechanism to the home position first 3 Go to the Information Main screen 1 Unit Selection Press the correct button to go to the Single Operation screen for the selected unit 2 Single Operation Buttons Each section of the machine can be operated separately using these buttons Here are the symbols used on the single operation buttons The machine stops The belts...

Page 63: ...63 SmartStacker User s Manual SmartStacker Screen Descriptions 1 2 36 Information Single Operation Screen Part 2 ...

Page 64: ...64 SmartStacker User s Manual SmartStacker Screen Descriptions 1 2 37 Information Single Operation Screen Part 3 ...

Page 65: ...65 SmartStacker User s Manual SmartStacker Screen Descriptions 1 2 38 Information Single Operation Screen Part 4 ...

Page 66: ...n each page and a total of 140 errors are recorded If an additional error occurs for a total greater than 140 the information for the oldest error will be deleted 1 Date This indicates the date when the error occurred 2 Time This indicates the time when the error occurred 3 Error Code The error code indicates the type of error 4 Error Description If you select the date and time the error descripti...

Page 67: ...reen See page 76 5 Network Configuration Setting This displays the Network Configuration Setting screen See page 77 6 Go to the Information Main screen 1 Administrator Settings This displays the Administrator Settings screen See page 68 for details 2 Input Signal Enable Disable Settings This displays the Input Signal Enable Settings screen See page 70 for details The administrator password is 1111...

Page 68: ...tention When the stacker becomes full the full stacked blocks are delivered once the next blocks are separately delivered For example if 100 has been entered on the counter for the number of blocks in one stack and if the 100th block cannot be stacked 99 blocks are delivered first and the last one is delivered later 1 Power Saving Mode This is used to activate or deactivate the automatic power sav...

Page 69: ... An alarm can be set to indicate when it is time to clean the sensors An Alert screen similar to the filter cleaning alarm is displayed 4 Go to the Information Administrator Main screen 1 Filter Cleaning Alarm An alarm can be set to indicate when it is time to clean the air filter for the electronics box When the machine operating time reaches the preset time a message screen will be displayed on ...

Page 70: ...creen for the selected unit 2 Enable Setting Button If an input device is not working correctly as an emergency measure you can turn off the device If you want to turn off one of the devices contact a service technician for detailed instructions 3 Go to the Information Administrator Main screen Attention If any devices are disabled Off the Input Signal Enable screen will be displayed every time yo...

Page 71: ...71 SmartStacker User s Manual SmartStacker Screen Descriptions 1 2 44 Information Administrator Input Signal Enable Settings Screen Part 2 ...

Page 72: ...72 SmartStacker User s Manual SmartStacker Screen Descriptions 1 2 45 Information Administrator Input Signal Enable Settings Screen Part 3 ...

Page 73: ...ed unit 2 Enable Setting Button If a motor is not working correctly you can turn off the motor as an emergency measure If you want to turn off one of these sensors contact a service technician for detailed instructions 3 Go to the Information Administrator Main screen Attention If any devices are disabled Off the Motor Enable Settings screen will be displayed every time you turn on the power 1 2 3...

Page 74: ...74 SmartStacker User s Manual SmartStacker Screen Descriptions 1 2 47 Information Administrator Motor Enable Settings Screen Part 2 ...

Page 75: ...75 SmartStacker User s Manual SmartStacker Screen Descriptions 1 2 48 Information Administrator Motor Enable Settings Screen Part 3 ...

Page 76: ...on stop default setting 1 The sheet stops at the stopper in the 90 degree Turn Conveyor 2 The sheet stops at the stopper in the Merge Conveyor 4 The Merge Stacker can be run as a stand alone unit 21 The sheet stops just before the gripper releases the sheet in the 90 degree Turn Conveyor 22 The Gates Position in the 2nd Process Unit Aligned with the front gutter if you are doing 4 divisions in the...

Page 77: ...ker Screen Descriptions 1 2 50 Information Administrator Network Configuration Screen 1 IP Address Enter the IP address for the machine 2 Subnet Mask 3 Default Gateway 4 Port Number 5 Go to the Information Administrator Main screen 1 5 2 3 4 ...

Page 78: ... jammed at the Merge Stacker the Delivery Confirmation screen warning code 26 is displayed See page 346 for details 1 Unit Selection If a unit experiences a problem a warning icon will be displayed for that unit The Error screen for that unit will appear 2 ARCNET Error Icon This icon is displayed if there is a problem with the ARCNET communication 3 System Error This icon is displayed if a system ...

Page 79: ...artStacker Screen Descriptions 1 2 52 Error Unit Screen About Font License The IPA Font is used in the control panel See the URL below for the detail of the IPA FONT Agreement http ipafont ipa go jp ipa_font_license_v1 html LicenceEng ...

Page 80: ...achine The stack or the trim bin is full Other warning 1 Machines Used in the Line The name and the icons of the machines used in the finishing line are displayed here On the screen shown above just the SmartStacker is being used See page 102 for details If the machine image is shown in light colors the machine cannot execute the job because the power is turned off or a signal cable is not connect...

Page 81: ...cessing job comes to an end End of Job The machine stops after finish processing the currently procesing job 1 Starting the Changeover When you click this button for a particular machine the changeover will begin only on that machine The machine will do the changeover for the job selected from the list of Pending jobs of FLC Usually the changeover is done automatically when the system begins to ru...

Page 82: ...ob Offset After a job is complete the next job is offset and stacked on the previous job The stacks are delivered when the stacker is full or the number of job in a stack reaches None Even though a job is complete the blocks from the next job continue to stack without offsetting until the stacker is full When a large stack of completed job remains and even if the next job defines the number of blo...

Page 83: ...iod can be changed on the FLC Setting screen See page 99 for details 5 Completed jobs This displays a list of completed or aborted jobs If a job has been left in this list for seven days it will be deleted This period can be changed on the FLC Setting screen See page 99 for details 1 Indicator for Connection with HP DFE If the machine is used in a near line system the name of the connected UBM res...

Page 84: ...oller Screen Descriptions 1 3 5 Run Main Screen Part 5 1 Help Button If you press this button once the screen enters the hint mode Press an icon on the screen to see explanations If you press the Help button again the screen goes out of the hint mode 1 ...

Page 85: ...b Click on the icon to see the memo in a pop up window 7 Imposition This shows the imposition for the job 8 Job ID The ID number used to identify the job is displayed here 9 Job name The job name is displayed here 1 Jobs for Reprint If a reprint is needed because of a jam or other problem and the SmartStacker has received a reprint job from the Digital Front End DFE the icon is displayed If you cl...

Page 86: ...is displays the date when the FLC Finishing Line Controller received the job from the press 3 Reprint Display If a job stops due to an error mark appears here This means that the job must be reprinted 4 Percentage Complete The progress of the job is displayed here 1 Status The status of each job is displayed here A job cannot be sent to the machine There is a problem with the JDF Job Definition Fo...

Page 87: ...o set a flag on the selected job See page 85 and 117 for details The fine adjustment values can be stored in the panel of SmartStacker for the repeat job See page 163 for details 3 Holding Job Click this button to hold the selected job You can only hold a pending job or a stopped job For example you can click this button if a consumable necessary to execute a job is running out The pending job is ...

Page 88: ...damaged and you want to reload it on the feeder press the button to change to 1 The display changes to Current sheet 1 7 Memo This displays the content of any memo for the selected job 8 Imposition The imposition image for the selected job is shown here 1 Memo Click this icon to enter a memo for the selected job The Keyboard screen is displayed You can write a reason for holding or aborting a job ...

Page 89: ...ates the order that the sheets are printed assuming there is no other finishing device between the press and the SmartStacker In an inline system sheets are printed and fed in the same order In a near line system sheets are fed in the reverse order of printed order Reprint list consists of these sheet numbers 1 Edit the Reprint List Click this button if the process has been stopped due to an error...

Page 90: ...sktop printer can be changed using the General screen 5 Cancel Click this button to cancel any changes made to the settings and close the reprint list 6 Start Button If you are using the machine in a Near Line system and the Start button is clicked the machine will start the changeover for the selected job While the job is running this button is changed to Pause button 7 Pause Button If the Pause ...

Page 91: ... Stop Button When the Stop button is clicked the selected job is stopped Click this button to stop feeding Any sheets already inside the machines will continued to be processed when Immediately is selected for the Stop Timing Click the Start button to resume the job Attention The job and machine can be paused by pressing the Stop button on the machine To stop the ma chine and the job press the Sto...

Page 92: ...screen of SmartStacker If you do a changeover with home positioning If you change the finished size and do a changeover If you press the Line Clear button on the Run Main screen of FLC 1 Uncompleted Box Delivered This mark is shown if a part of job has delivered to the uncompleted box although the job is finished You can also display this mark in Pending jobs tab or the Held jobs tab depending on ...

Page 93: ...b currently executed are displayed here This screen can change depending on the machine you are using The screen shown above is the screen for the SmartStacker 2 Job Delivery Setting Indication This indicates the banner sheet setting and the offset setting These settings cannot be changed using this screen 3 Close the Job Details Screen 1 3 2 ...

Page 94: ... to the service technician 4 Return to the FLC Run Main Screen As the diagnostic tool is running the screen returns to the FLC Run Main screen 5 Exit the Diagnostic Tool Exit the diagnostic tool and return to the FLC Run Main screen Additional Information The buttons that are not explained on this page are used only by service technician 1 Log Save Range All All the logs will be output All the dat...

Page 95: ... You can select the type of line used for the FLC and the press Inline The finishing line is connected at the exit of the press The printed sheets are supplied directly to the finishing line Near Line The press and the finishing line can operate separately The printed sheets are stacked on a pallet and moved to the finishing line later 2 Device ID Enter the same ID that is set on HP DFE 3 DFE List...

Page 96: ...ssword You can change the administrator password that is necessary to enter the Setting screen Default is 1111 1 Job Waiting Time After the job is completed the line will be stopped if the barcode of the next job is not received within the time entered here 2 Language Selection The language used on the display can be changed 3 Unit Selection The units used for the values displayed on all of the sc...

Page 97: ... for the number of digits to read 1 Default Speed Set the default speed applied when a job is submitted Allowable Range 7 6 1 default 0 5 This speed will be reflected to the feed speed displayed on the Run Setting screen 2 Code 39 Full Ascii Check the box when the barcode to be printed on the sheet corresponds to the Code 39 Full Ascii 3 Hot Folder If a JDF file is put in the hot folder it is subm...

Page 98: ...by URL on the SmartConnect side By reading the barcode printed on the sheet and transmitting the read information to the SmartConnect a JDF for one block can be acquired from the SmartConnect just before executing the job 2 Number of Sheets Digits Sheet Number Digits Set the number of digits to be read as the number of sheets or sheet number BBBCCCDDD Digits to Start Reading the Num ber of Sheets ...

Page 99: ...ieces may be included 4 Shutdown PC automatically when FLC closed If this is checked the PC that is installed with the FLC shuts down automatically when the Exit button of the FLC is pressed 1 Pause after changeover If this is checked the machine pauses after changeover and then it starts feeding 2 Show the confirmation dialogue for the reprint list at the end of job If this is selected and there ...

Page 100: ... system When this one is selected the banner sheet is processed in order described in the JDF When this one is not selected the banner sheet is processed in reverse order of banner sheet When the box is not checked 1 When a child job is removed the parent job is automatically moved to another tab If the FLC receives the job of the same sheet ID more than one because of reprint or repeat the job th...

Page 101: ... marked the speed of each job can be set Run Main Screen Allowable Range 7 6 1 default 0 5 In case that the default speed is set on the Setting screen the setting of the Run Main screen will be used 2 Held jobs The items marked are displayed in the Held jobs list on the Run Main screen 3 Completed jobs The items marked are displayed in the Completed jobs list on the Run Main screen 4 Restore Butto...

Page 102: ... include a new machine in the finishing line enter the necessary information or settings Device ID IP address Port number Model number Informal name 1 Supported machines The images and names of the machines which can be included in the finishing line of the FLC are shown here Select the finishing line which is actually connected to the FLC from the left area and move it to the right area 2 Add But...

Page 103: ...ically after the previous job is finished This function can be used only if you are using banner sheets If this feature is turned on you do not need to click the Start button on the Run Main screen to start each job 2 Feed a banner sheet If you want to feed the banner sheet with a barcode to the SmartStacker select this The banner sheet will be cut and ejected as waste If you want to remove the ba...

Page 104: ... the sheet as the end of the job if the machine is used in a near line system A cover page including the bar code which is used in the post process will be placed on the top of the stack Back Banner Print the barcode on the last sheet of the job This is used to identify the job if the machine is used in a near line system Middle Banner The middle banner is printed in the middle of the job For exam...

Page 105: ...105 SmartStacker User s Manual Finishing Line Controller Screen Descriptions 1 3 26 Setting About the FLC Screen 1 FLC Software Version This lists the software version of the FLC 1 ...

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Page 107: ...2 This chapter explains the procedures for sheet cutting operations when running the machine in a Near Line system 2 Procedures for Near Line Operation ...

Page 108: ...tial screen is displayed on the touch panel the Setting Size Setting screen is displayed Initial Screen Setting Size Setting Power Switch 3 Check the safety functions of the Sheet Feeder Emergency Stop button 1 Press the Feed Table Up or Down button 2 Press the Feed Table Emergency Stop button while the feed table is rising or lowering 3 Check that the feed table stops and the correct icon is disp...

Page 109: ...ty Check 4 Check the other safety functions Clear the Error screen Open all of the safety covers and press all of the Emergency Stop buttons shown and press the Feed table Up button again Check that the correct error icons appear on the screen ...

Page 110: ...110 SmartStacker User s Manual Daily Safety Check Lift the cover pressing the hooks Hooks ...

Page 111: ...111 SmartStacker User s Manual Daily Safety Check 5 Close all the covers release all the Emergency Stop buttons and press The Error screen is cleared 2307310101C1 Emergency Stop Button Press Release ...

Page 112: ...s for fine adjustment because it does changeover and feeding continuously You can stop feeding and do fine adjustment by setting a flag for a job In case the SmartStacker saves a job that needs fine adjustment and the same adjustment should be done every time to repeat the job follow the procedure shown below 0 8 0 0 0 8 Load the adjustment on the Memory screen No Adjustment Delete the adjustment ...

Page 113: ... the preset number of unit Check this box Number of processed unit Click this to clear the number of processed unit Number of Preset Unit Select a unit among the three units block job or sheet for the unit of preset counter Setting the stop operation This sets the actual timing to stop the machine when you click the Stop button The machine stops when the currently pro cessing jobs comes to an end ...

Page 114: ...the feed table when you lower it About 120 mm 4 72 Feed Table Down Button As the table lowers it pauses here If the Feed Table Up button is pressed while the table is lowering the table stops The feed table pauses at about 120 mm 4 72 above the floor This prevents the table from catching your feet To move it down the rest of the way keep pressing the Feed Table Down button The feed table lowers to...

Page 115: ... code using the handy scanner Handy scanner Supplied with the FLC The job ID that matches the banner information is selected from the job list under the Pending jobs tab on the Run Main screen of the FLC 2 On the screen of FLC Select the job on the screen of FLC 3 Press to start the changeover The machine starts the changeover for the selected job 2 3 ...

Page 116: ...rim guides in the positions colored in red If this icon is displayed remove the trim guides Press after setting the trim guide Important Insert and push each trim guide down until it stops If a guide is not inserted complete ly the guide will not be able to direct the trim and this can cause a jam Additional Information The trim guide for 3 MF cutter should be installed only when the sheet is divi...

Page 117: ...ain Screen 2 Select the number of the job you want to recall 1 Press here to display the Memory screen 2 Press The Fine Adjustment Recall Confirmation screen is displayed Press to display the Setting screen and do the changeover The fine adjustment values saved for the selected job will be imported If you press the display returns to the Memory Main screen The fine adjustment values will not be re...

Page 118: ...nner sheet manually remove any banner sheet that is on the top of the sheets loaded on the pallet This is necessary if you have not checked Feed a banner sheet on the Set ting Banner screen See page 103 26030 20201B1 Center of pallet Within 5 mm 0 19 from the edge of pallet Feed Direction Maximum height of 920 mm 36 2 including the pallet 120 mm 4 72 If the height of the pallet is 120 mm 4 72 or l...

Page 119: ...120 mm 4 72 Press the Feed Table Up and Feed Table Down buttons at the same time If there is a gap between the feed head plate and the stack push the upper part of the stack toward the feed rotor to reduce the gap Place so that the edge of the pallet is lined up with the feed head plate 23073 10301A6 Laser Line The sheet edge indicator produces a red laser line Align the rear edge of the sheet wit...

Page 120: ...p the handle 2 Tilt the lever 3 Lower the handle 4 Raise the feed table 26030 20201A1 If the Feed Table Down button is pressed while the feed table is rising the feed table stops Feed Table Up Button Down Up Set Register Pin Check that the suction head is positioned so that the set register pin just touches the tail edge of the stack of sheets ...

Page 121: ...he position of the feed table by turning the adjusting nut near the front left corner of the feed table See page 180 for details Table Guide The table guide is vertical The rear edge of the sheet should line up with the table guide 6 Align the feed guide with the operator side of sheets Locking Knob Fit the guide on the sheet edge 7 Adjust the separator blower air and side air if necessary See Cha...

Page 122: ...ocessed the ma chines stop The successfully completed job moves to the list of Completed jobs Additional Information Select whether or not you want the machine to deliver at the end of the job by setting the Operation After Job Processing function on the Main screen of the FLC Finishing Line Controller The machine can start the job automatically only if it has been set up to use a banner sheet If ...

Page 123: ...ob 2 5 1 Pausing and Resuming a Job Using the FLC 1 Click the Pause button on the Run Main screen of the FLC The machine stops feeding Any sheets which have already been fed will continue to be pro cessed 2 When you want to resume feeding click the Start button ...

Page 124: ...his function if a job cannot be run for some reason 1 Select the job from the list of the Pending jobs tab on the Run Main screen of the FLC 2 Click the Hold button The selected job moves to the Held job tab 3 Press the Memo button The Keyboard screen will be displayed 4 Note the reason why the job is being held and click the OK button ...

Page 125: ...125 SmartStacker User s Manual Pausing and Resuming a Job 5 When you want to resume the job click the Release button The selected job returns to the Pending job tab ...

Page 126: ...n they are delivered from the ejecting gate of the First Process Unit or Second Process Unit If any incomplete stacks are produced because of jams they are delivered to the purge tray of the Merge Stacker At the end of the operation check for any blank pages of incomplete stacks and remove them Second Process Unit Merge Stacker First Process Unit ...

Page 127: ...ning sheets for the last two blocks will be delivered to the uncompleted conveyor Stack 1 Stack 2 5 4 3 2 1 10 9 8 7 6 All of the sheets in this stack will be displayed in reprint list Stack 1 Stack 2 5 4 3 2 1 10 9 8 7 6 3 Reprinting only the bad block For example when running a job with five blocks in a stack there is a jam in the third block of Stack 2 only the sheets for that block will be rep...

Page 128: ...Click the Setting button on the FLC screen The Setting General screen is displayed 2 Select the way the reprint list will be displayed 1 Reprinting the whole job from the beginning You do not have to worry about this setting Either one is OK 2 Reprint only the bad stack Select Stack 3 Reprint only the bad block Select Block 4 Reprint only the bad sheet Select Sheet 3 Save the setting ...

Page 129: ...d stack will be delivered as shown below 3 4 3 6 5 2 1 4 3 6 5 2 1 4 5 1 1 2 1 4 3 Completed conveyor The 2nd Process Unit stops immediately The feeder stops feeding Delivered to the uncompleted conveyor 6 5 No 2 No 1 No 4 No 5 No 6 No 7 No 8 No 3 2 1 4 3 Stack 1 Stack 2 Stack 3 Jam here Delivered to the eject tray of the 1st Process Unit ...

Page 130: ...ocessed upstream will be delivered as shown below 2 1 4 3 4 3 6 5 6 5 1 3 2 1 4 3 4 3 6 5 6 5 2 1 4 1 1 5 5 Jam here Completed conveyor The Merge Stacker stops immediately The feeder stops feeding Delivered to the eject tray of the Merge Stacker Delivered to the eject tray of the 2nd Process Unit Delivered to the eject tray of the 1st Process Unit ...

Page 131: ...re reprinted 6 5 No 2 No 1 No 4 No 5 No 6 No 7 No 8 No 3 2 1 4 3 All the sheets are reprinted 1 Remove all the sheets and cut pages Also remove the sheets remaining on the Sheet Feeder See page 363 for instructions on removing the jammed sheets 4 3 6 5 3 1 6 5 2 Press the OK button on the Error screen 3 Select the job and click The reprint list is displayed ...

Page 132: ...s printed by the desktop printer that has been selected by the FLC Finishing Line Controller The job moves from the list of Pending jobs to the list of Held jobs When all the sheets have been reprinted by the press the job is moved back to the list of Pend ing jobs again 5 Set the reprinted sheets on the Sheet Feeder 6 Select the job for the reprinted sheets and run it 2014 06 17 13 30 26 Reprint ...

Page 133: ...to the completed conveyor after the job is resumed Printing the rest of the job 1 Remove the sheets shown below 4 3 6 5 3 1 6 5 Use the stack on the completed conveyor Remove Remove 2 Press the OK button on the Error screen then press the Start button Also you can resume the job by clicking the Start icon on the screen of the FLC The remaining sheets No 7 and 8 in this example are processed and de...

Page 134: ...tton on the Confirmation screen shown above 2 Select the job and click The Reprint List screen is displayed The stacks blocks and sheets which are marked should be reprinted You can also add or delete the marks yourself Stack Sheet Block Attention Clicking print in this process is to print reprint list only The sheet to be used for job must be reprinted on upstream Press Follow the instructions of...

Page 135: ...re is a job just for the reprinted sheets First Job Job for Reprinted Sheets If you want to hold the job 1 Remove the sheets as shown on page 363 2 Remove the sheets remaining on the Sheet Feeder In this example these are sheets No 7 and 8 Keep these sheets They will be used later 3 Press the OK button on the Error screen The job is stopped You can run another job while you are waiting for the rep...

Page 136: ...low the instructions of the press Once sheets No 4 5 and 6 have been reprinted by the press the job is returned to the list of Pending jobs 5 Place the sheets removed in step 2 in the Sheet Feeder In this example these are sheets No 7 and 8 6 Place the reprinted sheets in the Sheet Feeder In this example these are sheets No 4 5 and 6 This means that there is a job just for the reprinted sheets Fir...

Page 137: ... No 7 No 8 No 3 2 1 4 3 Completed conveyor These will be deliv ered to the completed conveyor after the job is resumed Uncompleted conveyor Reprinted 1 Remove the sheets as shown below 4 3 6 5 3 1 6 5 Use the stack on the completed conveyor Remove 5 No 2 o 1 No 4 No 5 No 6 No 7 No 8 No 3 2 1 3 6 5 No 2 No 1 No 4 No 5 No 6 No 7 No 8 No 3 2 1 4 3 You will use these although the stack has been delive...

Page 138: ...heets No 7 and 8 are processed and delivered to the completed conveyor Additional Information If you want to hold the job see page 135 3 Remove the sheets as shown below 1 Use the stack on the com pleted conveyor from sheets No 7 and 8 A confirmation message on displayed in the screen of the FLC 4 Click the OK button Important Before doing this step tell the system to reprint the whole block See p...

Page 139: ...eet to be used for job must be reprinted on upstream Press Follow the instructions of the press The reprint list is printed from the desktop printer that has been selected by the FLC Once the selected sheets No 5 and 6 have been reprinted by the press the job is moved to the list of Pending jobs again 5 Set the reprinted sheets No 5 and 6 in the Sheet Feeder 6 Select the job for the reprinted shee...

Page 140: ...heets as shown below 2 1 4 3 6 5 3 1 2 1 Use the stack on the completed conveyor Remove No 2 No 4 No 5 No 6 No 7 No 8 No 3 2 1 You will use these even though the block has been delivered to the uncompleted conveyor Note If you are using a stack taken from the uncompleted conveyor be sure to check it carefully 2 Press the OK button on the Error screen and then press the Start button The sheets No 6...

Page 141: ...or The pages came from sheets No 6 7 and 8 A confirmation message is displayed on the screen of the FLC 4 Click the Cancel button Additional Information If the box for Show this dialogue each time on the Setting General screen has not been checked this screen will not be displayed 5 Select the job and click The Reprint List screen is displayed ...

Page 142: ... list only The sheet to be used for job must be reprinted on upstream Press Follow the instructions of the press The reprint list is printed by the desktop printer that has been selected by the FLC When the sheet No 5 in this example is reprinted by the press the job is moved to the list of Pending jobs again 7 Set the reprinted sheet No 5 in this example in the Sheet Feeder 8 Select the job which...

Page 143: ... are Delivered If a Jam Occurs If a jam occurs the sheets will be delivered as shown below 10606620708A1 Jam Delivered to the eject tray of the 2nd Process Unit The feeder stops feeding The B2 Stacker stops immediately Delivered to the eject tray of the 1st Process Unit Delivered to the container ...

Page 144: ...ove the sheets by reference to the number of sheet which is indicated on the Warning screen Sheet Feeder Control Panel B2 Stacker Control Panel Reference to the number of sheets to be removed from B2 Stacker Reference to the number of sheets to be removed from Sheet Feeder Warning Screen Additional Information The number indicated on the panel may be different from the actual number you have to re...

Page 145: ...l disappear Automatic Scan Mode When you place the handy scanner on the stand the light will appear If you put the sheets the barcode will be scanned Additional Information 2 8 3 Returning to default settings Scan the barcodes below in order The settings of the barcode scanner will be reset to the default settings If you return to the default settings the beep sound will be large and the automatic...

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Page 147: ...3 This chapter explains the procedure for doing sheet cutting when running the SmartStacker without using the FLC 3 Procedures for Offline Operation ...

Page 148: ...disconnect the connection with the SmartStacker Disconnect 1 Press the icon of the SmartStacker on the Run Main screen for more than three seconds 2 Press the word Disconnect Additional Information If you are using the mouse right click the icon of the SmartStacker The connection with the SmartStacker will be disconnected Additional Information If the FLC is not powered on the Smart Stacker operat...

Page 149: ...ngth 330 to 530 mm or 12 99 to 20 87 Division Number Short Side 1 to 4 possible divisions The numeric value in red indi cates that the entered value is out of specifications Additional Information 3 Set the gutter trim width If the gutter trim function is on Enter the gutter trim width for the short side 6 to 15 mm or 0 24 to 0 6 Enter the gutter trim width for the long side 6 to 15 mm or 0 24 to ...

Page 150: ...5 to 60 mm or 0 20 to 2 36 Enter the edge trim width for the long side 5 to 60 mm or 0 20 to 2 36 If the edge trim function is off No entries for edge trim width 5 Enter the page size 6 If the optional scoring mechanism is installed turn it on or off 7 Enter the sheet thickness measured in µm Page Length Page Width If you enter a value which is out of range the value will be displayed in red ...

Page 151: ...geover Loosen the locking screw on the sheet hold down bar and move it towards the feed rotor 9 Select whether the fine adjustment settings will be carried over or deleted Any previously entered fine ad justment settings will be carried over to the current settings All the previously entered fine ad justment settings will be deleted ...

Page 152: ...152 SmartStacker User s Manual Setting the Control Panel When using the Merge Stacker 10Start the changeover This screen is displayed if the gut ter trim function is changed See page 116 ...

Page 153: ...k The machine will not stack part of a block There is only space for two pages below the upper limit Example Feeding stops when the preset number of blocks has been fed Number of blocks already delivered Press this but ton to clear the number of blocks already delivered Total preset number of blocks 0 50 The machine stops after feeding the number of blocks which has been set on the preset counter ...

Page 154: ...set counter Stack function is on Number of blocks already stacked Press this button to clear the number of blocks already deliv ered The entered value is displayed here 0 5 Enter the number of blocks 3 Set the number of pages included in each block Enter the number of sheets for one block Number of pages already stacked Press this button to clear the number of pages which have already been stacked...

Page 155: ... When stacking postcards 3 1 3 Starting a Job 1 Load the sheets and raise the feed table See page 118 When the feed table sensor detects the upper surface of the stack the feed table stops automat ically The suction head is then lowered 2 Press the Motor Feed Start button The air pump starts and the suction head picks up the top sheet The sheet is fed and the ma chine processes the sheet The cut s...

Page 156: ... removal Variable page count job Continuous operation of multiple jobs piled in the sheet feeder Number of pages in off set stacking needs attention 3 2 1 Setting the Job 1 When the FLC is powered on disconnect the connection with the SmartStacker See page 148 for details 2 Set the sheet size and the division numbers using the Setting Size Setting screen Sheet Width 380 to 762 mm 14 96 to 30 Sheet...

Page 157: ...ed 4 Enter the page size The allowable range for the page size depends on the uncut sheet size number of divisions and the gutter trim width 5 Enter the sheet thickness measured in µm 6 Check the following before beginning the changeover Loosen the locking screw on the sheet hold down bar and move it towards the feed rotor Page Length Page Width ...

Page 158: ...acker 7 Select whether the fine adjustment settings will be carried over or deleted Any previously entered fine ad justment settings will be carried over to the current settings All the previously entered fine ad justment settings will be deleted 8 Start the changeover pieces hr ...

Page 159: ...0 The machine stops after feeding the number of blocks which has been set on the preset counter Enter the number of pages in each block When the top of the stack is close to the upper limit of the B2 Stacker and there is not enough space for a whole block the machine will not stack part of a block The machine will deliver full and partial blocks when the top of the stack reaches the upper limit Th...

Page 160: ...ounter Stack function is on Number of blocks already stacked Press this button to clear the number of blocks already deliv ered The entered value is displayed here Enter the number of blocks 0 5 3 Set the number of pages included in each block Enter the number of sheets for one block Number of pages already stacked Press this button to clear the number of pages which have already been stacked The ...

Page 161: ...pages in one block Five blocks are delivered using offset stacking Delivery stops after feeding 10 blocks When stacking books pieces hr No entry for the number of pages in each block All of the blocks are stacked without offsetting When the top of the stack reaches the upper limit the stack is delivered When stacking posters ...

Page 162: ...nal Information The pallet moves up when the Motor Feed Start button is pressed however when you raise the pallet in advance you can get an early start 3 Press the Motor Feed Start button The air pump starts and the suction head picks up the top sheet The sheet is fed and the ma chine processes the sheet The cut sheets are stacked and delivered according to the delivery setting 4 Press the Motor F...

Page 163: ...t the job number where you want to save the job If you want to enter the job number using the Numeric Keypad screen press here Attention If a job number is locked a new job cannot be saved using that job number 2 Enter the job name using the Keyboard screen Up to 20 letters can be entered 3 Press The job is saved If another job has already been saved for that job number the Overwrite Confirmation ...

Page 164: ...ed Information Screen 2 Select the job number you want to load If you want to enter the job number using the Numeric Keypad screen press here 1 Press here to display the Memory screen You can scroll through the screen using the Scroll buttons 2 Press The Load Confirmation screen appears Press to display the Setting screen and do the changeover When you recall a job the machine does not do a change...

Page 165: ... If you want to enter the job number using the Numeric Keypad screen press here 1 Press here to display the Memory screen You can scroll through the screen using the Scroll buttons If you want to check the settings for a saved job press this button If a job number is locked that job cannot be deleted Attention 2 Press The Delete Confirmation screen is displayed Press to delete the job Press to go ...

Page 166: ...u can scroll through the screen using the and buttons on the right side of the screen Attention If no data has been stored for a job number that job number it cannot be protected 3 Press The Job Protected icon is displayed on the left side of the job number 4 If you want to unlock the job data press again The Job Protected icon will disappear 26030 30204B1 001 A4 BOOK 2013 01 20 Memory Screen Job ...

Page 167: ... save the data to the USB thumb drive several times all but the newest data will be overwritten You can find the saved data in the direc tory JobList smst on the top layer in the USB thumb drive 1 Press The Memory Main screen is displayed 2 Plug in the USB thumb drive Once the USB thumb drive has been plugged in correctly the Export Import screen is displayed It may take several sec onds for this ...

Page 168: ... thumb drive Once the USB thumb drive is plugged in cor rectly the Export Import screen is displayed It may take several seconds for this screen to appear If the time and date of the export is not displayed on the screen it means that job has not been saved on the USB thumb drive 3 Press If the same job number has been used before the Overwrite Confirmation screen is displayed If you want to overw...

Page 169: ...t OK button The job data in the USB thumb drive is im ported to the machine When the data has been imported the screen returns to the Memory Main screen If you want to assign a new number to the imported job data press the right OK button The imported job data is imported to the machine using a new job number When the data has been imported the screen returns to the Memory Main screen If you do no...

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Page 171: ...4 4 Procedures for Inline Operation This chapter explains the procedures for sheet cutting operations when running the machine in a Inline system ...

Page 172: ...n is displayed on the touch panel the Setting Size Setting screen is displayed Initial Screen Setting Size Setting Screen Power Switch 2 Check the safety functions of the First Regist Unit Emergency Stop button 1 Press the Emergency Stop button Setting Size Setting Screen 2 Press 3 Check that the changeover does not start and the correct icon is displayed on the screen If an error icon is not disp...

Page 173: ...l Daily Safety Check 3 Check the other safety functions Clear the Error screen Open all of the safety covers and press all of the Emergency Stop buttons shown and press again Check that the correct error icons appear on the screen ...

Page 174: ...174 SmartStacker User s Manual Daily Safety Check 4 Close all the covers release all the Emergency Stop buttons and press The Error screen is cleared 2307310101C1 Emergency Stop Button Press Release ...

Page 175: ...trim guides in the positions colored in red If this icon is displayed remove the trim guides Important Insert and push each trim guide down until it stops If a guide is not inserted completely the guide will not be able to dir ect the trim and this can cause a jam Additional Information The trim guide for 3 MF cutter should be installed only when the sheet is divided into six sheets at the first p...

Page 176: ... will be delivered as shown below Example If a jam occurs in the Merge Stacker 2 1 4 3 6 5 1 3 2 1 4 3 6 5 2 1 4 1 1 5 5 Jam here Completed conveyor The Merge Stacker stops immediately Printing stops Delivered to the eject tray of the Merge Stacker Delivered to the eject tray of the 2nd Process Unit Delivered to the eject tray of the 1st Process Unit ...

Page 177: ...ing the operation In an example above a jam occured at the 6th page which is printed on the sheet No 5 1 Remove the jammed sheet Additional Information An uncompleted book block from the previous job may be left on the uncompleted conveyor Pay attention not to mix the unnecessary sheets 2 Press the OK button on the Error screen 3 Restart the printing Attention An uncompleted stack is delivered to ...

Page 178: ...ey are delivered from the ejecting gate of the First Process Unit or Second Process Unit If any incomplete stacks are produced because of jams they are delivered to the purge tray of the Merge Stacker At the end of the operation check for any blank pages of incomplete stacks and remove them Second Process Unit Merge Stacker First Process Unit ...

Page 179: ...5 This chapter explains how to make some small adjustments which may be necessary The sheet feeder that is described in the text is an optional device 5 Fine Adjustments ...

Page 180: ...ed Table Position Check to see that the rear edge of the stack lines up with the table guide If the rear edge of the stack does not line up with the table guide adjust the position of the feed table by turning the adjusting nut near the front left corner of the feed table Table Guide The table guide is vertical The rear edge of the stack should line up with the table guide This adjustment can only...

Page 181: ...sting knob so that the distance between the top sheet and the vacuum piston is about 1 mm 0 04 Note If the vacuum piston feeds two sheets at the same time because the sheets are porous raise the vacuum piston If the vacuum piston fails to feed a sheet because the sheet is heavy lower the vacuum piston 3 Set the separator Note If double feeding occurs frequently Increase the grip area using the gri...

Page 182: ... Screen Information Single Operation Screen The vacuum pump will start and the vacuum piston will grip the top sheet and lift it 5 Adjust the suction 23073 10401A6 Pressure Gauge Vacuum Gauge Blower Air Separation Air Front Side Air Feed Rotor Suction Head Adjust so that the pressure gauge is set between 0 055 and 0 06 MPa 5 0 psi Adjust so that the vacuum gauge is set to 0 035 MPa 8 0 to 8 7 psi ...

Page 183: ... to 15 sheets at the top of the stack should be separated Note Normally the blower air on both sides should be set evenly If the sheets are blown unevenly on either side of the vac uum piston because the paper is curved correct the imbalance using the blower pressure levers If the blower pressure is too strong this can cause double feeding 23073 10401A7 Blower Air Separation Air 10 to 15 Sheets Se...

Page 184: ...tion air from escaping to the side Air Guide There are two types of nozzle patterns for the separation air nozzle one for thick sheets coated paper and one for thin sheets Select the correct separation air nozzles for the type of sheet being used Separation Air Nozzles for Thick Sheets Coated Paper The air blows straight under the feed rotor from all three outlets 23073 10401B1 Air Flow Separation...

Page 185: ...e 182 for details 2 Adjust the side air The side air is used to help the feeding action if the sheets are not picked up at all or are not picked up quickly by the feed rotor using only separation air Adjust the side air so that about five or six sheets at the top of the stack are separated Strong Side Air Adjusting Knob Operator Side Side Air Adjusting Knob Drive Side Strong ...

Page 186: ...Stacker User s Manual Adjusting the Sheet Feeder 3 For smaller sheets with a width of 330 mm 12 9 or less use the smaller feed guides Smaller Feed Guide 4 Stop the vacuum pump Information Single Operation Screen ...

Page 187: ...tacker User s Manual Adjusting the Sheet Feeder 5 1 5 Adjusting the Table Guide and the Rear Guide Table Guide Rear Guide If the sheet hits the rear guide and causes a jam increase the clearance at the rear guide ...

Page 188: ...en the Vacuum On time and Vacuum Off time using the Feed Rotor Suction Length setting on the Run Setting screen WARNING Turn off the main power before starting this operation Otherwise the rotating parts can cause severe personal injury Sheet Height Adjustment If you are using large or thick sheets and the vacuum is not strong enough to separate the sheets move the sheets closer to the feed rotor ...

Page 189: ...ck direction A so that the sheet is not caught by the feed rotor or taken around the rotor The sheet should be straightened to be fed reliably If you are using thin or sheets that curl down Move the suction point 2 to 3 mm 0 08 to 0 12 forward direction B This will feed the front edge so that it prevents the sheet from hitting the entrance of the register guide B A B A 26030 30102E1 Loosen the loc...

Page 190: ...are made us ing this screen will be applied only to the current job These fine adjustments will be cleared when the job is changed If all of the pages are too long or too short adjust the length here Value after Fine Adjustment Value Before Fine Adjustment If all of the pages are too wide or too narrow adjust the width here Run Page Size Fine Adjustment Screen ...

Page 191: ...strator Adjusting Mode screen to check if the sheets are being cut correctly The cut sheets will stop at the 90 degree Turn Conveyor This will make it easier to check the accuracy of the cuts 1 Enter 1 The default setting is 0 2 Press the Start button and feed a sheet The sheet is processed through the First Process Unit and stopped at the stopper in the 90 degree Turn Conveyor 3 Check whether the...

Page 192: ...Mode screen Use the Administrator Adjusting Mode screen to check if the sheets are being cut correctly The cut sheets will stop at the Merge Conveyor This will make it easier to check the accuracy of the cuts 1 Enter 2 2 Press the Start button and feed a sheet The sheet is processed through the Second Process Unit and stopped at the stopper in the Merge Conveyor 3 Check whether the sheet has been ...

Page 193: ... Process Unit Fine Adjustment Screen 3 R 3 F Run Page Size Fine Adjustment Screen 1 R 3 MF Run Cutter Position Fine Adjustment Second Process Unit Fine Adjustment Screen Example Changing two of the cutting positions in the First Process Unit Example Changing two of the cutting positions in the Second Process Unit Feed Direction Feed Direction Check this screen to find which cutter needs to be adju...

Page 194: ...194 SmartStacker User s Manual Adjusting the Cutting Positions Imposition Examples for Cutter Positions with Gutter Trim ...

Page 195: ...195 SmartStacker User s Manual Adjusting the Cutting Positions Imposition Examples for Cutter Positions without Gutter Trim ...

Page 196: ...adjusted to match the register guide position If a sheet is not aligned with the register guide and causes skewed cutting first of all check if the piled sheets are fit with the table guide If the sheets are OK decrease the value for register guide If a sheet hits against the register guide and causes jam increase the value for the register guide Register Guide Run Fine Adjustment Screen ...

Page 197: ...ing the Guide Positions Check whether the sheet is aligned with the register guide correctly 1st Regist Unit 1st Process Unit OK NG Check if the sheet is fully aligned with the register guide by viewing through the gap between the cov ers ...

Page 198: ...s to align it with the position of the gutter Run Fine Adjustment Screen The guides and frames have been left out of this drawing In the example shown here the sheet closest to the front is hitting one of the gates If the gates are out of position the sheet can hit one of the gates and cause a jam In the example shown here you would need to increase the value for the ejecting gates In the example ...

Page 199: ...t of this drawing If the sheets from upper section should be moved to the drive side If the sheets from lower section should be moved to the drive side Attention This fine adjustment cannot be done while the machine is running Press the Stop but ton to stop feeding Do the fine adjustment while the job is stopped Additional Information The drawing above shows an example where the sheets were divide...

Page 200: ...Fine Adjustment Screen OK NG Sheets Stacked in the Merge Stacker Aligned Misaligned Head Edge Stopper Reduce the value for the stopper setting If a sheet jams or the tail edge of the stack is scratched by the stack regis ter guide when the stack is lowered Stack Register Guide Attention The fine adjustment cannot be done while the machine is running Press the Stop but ton to stop feeding Do the fi...

Page 201: ...ssure of sheet hold down plates is automatically adjusted to match the thickness of sheet The thicker the sheet the higher the pressure You can use a setting which is different from the automatic setting If the sheet stops before it reaches the stopper decrease the pressure OK NG Run Fine Adjustment Screen Sheet Stacked in the Merge Stacker If the stacked sheets are misaligned side to side increas...

Page 202: ...ition Run Fine Adjustment Screen OK NG Sheets Stacked in the B2 Stacker Aligned Misaligned Head Edge Stopper Reduce the value for the stopper set ting If a sheet jams or the tail edge of the stack is scratched by the stack regis ter guide when the stack is lowered Attention The fine adjustment cannot be done while the machine is running Press the Stop but ton to stop feeding Do the fine adjustment...

Page 203: ...ssure of sheet hold down plates is automatically adjusted to match the thickness of sheet The thicker the sheet the higher the pressure You can use a setting which is different from the automatic setting If the sheet stops before it reaches the stopper decrease the pressure OK NG Sheet Stacked in the B2 Stacker If the stacked sheets are misaligned side to side increase the pressure Run Fine Adjust...

Page 204: ...he scoring positions if the scoring lines are not made in the correct locations Run Scoring Position Fine Adjustment Screen If the score line on the far side of the page is incorrect adjust the position here Feed Direction If the score line on the operator side of the page is incorrect adjust the position here Feed Direction ...

Page 205: ...he Scoring Depth If necessary you can adjust the scoring depth to match the type and thickness of the sheet Turn the scoring depth adjusting dials so that the scoring depth becomes even Drive Side Scoring Depth Adjustment Dial Operator Side Scoring Depth Adjustment Dial Shallow Deep ...

Page 206: ...This page is intentionally left blank ...

Page 207: ...6 This chapter explains some possible problems and suggests some solutions 6 Troubleshooting ...

Page 208: ...rror Code 612 Misfeeding Error Code 611 Double Feeding Error Code 613 614 Feed Table Raised Beyond Limit 628 Feed Table Reached Upper Limit Icon Description Emergency Stop Error Code 100 Cover Open Error Codes 101 102 103 104 Sheet Jam Error Codes 108 through 150 1st Process Cutter Cassette Not Installed Error Codes 161 through 164 Trim Full Error Code 172 Waste Full Error Code 171 Icon Descriptio...

Page 209: ...lled Error Codes 281 through 283 Scoring Unit Not Installed Error Code 284 Trim Full Error Code 292 Waste Full Error Code 291 Icon Description Emergency Stop Error Code 400 Cover Open Error Codes 401 through 403 Sheet Jam Error Codes 409 through 452 Icon Description Emergency Stop Error Code 300 Cover Open Error Codes 301 through 308 Sheet Jam Error Codes 309 through 363 Merge Conveyor Merge Stack...

Page 210: ...al If an Error Icon Appears Icon Description Emergency Stop Error Code 500 Cover Open Error Codes 501 to 505 Sheet Jam Error Codes 509 through 543 Pallet Setting Error Error Codes 590 Slope Folding Error Error Code 592 B2 Stacker ...

Page 211: ...leaning instruction 109 Sheet remains at ultrasonic sensor or signal wiring disconnected Sheets may be jammed at the B912 ultrasonic sensor of the feeder Or the wiring for the sheet exit signal is disconnected Remove the sheet jammed at the sheet feeder 110 Sheet has not arrived at 1st regist unit entrance sensor The B110 was not turned on within the specified time Remove the sheet jammed at the s...

Page 212: ...er of B140 sensor or B141 sensor is not dirty See page 370 for the cleaning instruction 150 1st process unit rejection error B140 or B141 detected a sheet that should not have passed the exit Remove the waste sheet which could not be rejected If this error code appeared even though the sheet is not jammed check the either of B140 sensor or B141 sensor is not dirty See page 370 for the cleaning ins...

Page 213: ...op cover S202 is open 203 2nd regist unit front cover open The 2nd regist unit front cover S203 is open 204 2nd process unit top cover open The 2nd process unit top cover switch S204 is open 205 2nd process unit right cover open The 2nd process unit right cover S205 is open 206 2nd process unit left cover open The 2nd process unit left cover switch S206 is open 209 Sheet remains at 1st process uni...

Page 214: ... even though the sheet is not jammed check the B231 sensor is not dirty See page 371 for the cleaning instruction 232 Too many sheets at 2nd regist unit The number of sheets between B231 and B232 exceeded the specified number Remove the sheet which is jammed Also check the B231 sensor is not dirty See page 371 for the cleaning instruction 233 2nd or latter strip has not arrived at register hook ti...

Page 215: ...jammed check the B251 sensor is not dirty See page 371 for the cleaning instruction 261 Sheet remains at 2nd process unit exit sensor The B260 has remained on for longer than the specified time Remove the sheet which is jammed If this error code appeared even though the sheet is not jammed check the B260 sensor is not dirty See page 371 for the cleaning instruction 271 2nd process unit rejection e...

Page 216: ...red even though no trim at the delivery section check the B253 and mirror are not dirty See page 371 for the cleaning instruction Merge Conveyor 300 300 Merge conveyor Emergency Stop The S300 Emergency Stop button is pressed Release the Emergency Stop button 301 Merge conveyor entrance transport section top cover open The entrance transport section top cover S301 is open Close the cover 302 Dual t...

Page 217: ...the specified number Remove the sheets which are jammed Also check the B260 sensor is not dirty See page 371 for the cleaning instruction 313 Too many sheets passed switching timing sensor B310 detected the sheet that had not pass B260 Remove the sheets which are jammed Also check the B310 sensor is not dirty See page 372 for the cleaning instruction 320 Sheet has not arrived at speed reduction ti...

Page 218: ...nsor is not dirty See page 372 for the cleaning instruction If the same error occurs check the distance between the stopper and the tail guide at the Merge Conveyor is not too short for the sheet Also check if the sheet is not cut diagonally If the sheet is cut diagonally see page 356 and adjust each mechanism 341 Sheet remains at upper transport section sheet pass sensor The B322 has remained on ...

Page 219: ...et is not jammed check the B330 sensor is not dirty See page 372 for the cleaning instruction If the same error occurs check the distance between stopper and the tail guide at the Merge Conveyor is not short for the sheet Also check if the sheet is not cut diagonally If the sheet is cut diagonally see page 356 and adjust each mechanism 351 Sheet remains at lower transport section sheet pass sensor...

Page 220: ...ion 362 Too many sheets between upper lower transport section sheet pass sensor and exit sheet pass sensor The number of sheets between B322 B332 and B340 exceeded the specified number Remove the sheet which is jammed Also check the either of B322 or B332 is not dirty See page 372 for the cleaning instruction 363 Too many sheets passed exit sheet pass sensor The number of the sheets detected by B3...

Page 221: ...e page 372 for the cleaning instruction 383 Too many sheets passed register section offset timing sensor B593 detected the sheet that had not pass B590 Remove the sheets which are jammed Also check the B593 is not dirty See page 372 for the cleaning instruction 390 Sheet has not arrived at register section exit sheet pass rear sensor The B594 was not turned on within the specified time Remove the ...

Page 222: ...heet is not jammed check the B340 sensor is not dirty See page 372 for the cleaning instruction 410 Sheet has not arrived at stack section entrance sheet pass sensor The B420 was not turned on within the specified time Remove the sheet jammed at the Merge Stacker If this error code appeared even though the sheet is not jammed check the B340 sensor is not dirty See page 372 for the cleaning instruc...

Page 223: ...iming sensor 1 error B441 was on for longer than 2 sec while the machine was running Check if the sheet is not jammed at the stopper 426 Stack table lowering timing sensor 2 error B447 was on for longer than 2 sec while the machine was running Check if the sheet is not jammed at the stopper 430 Sheet has not arrived at bypass sheet pass sensor B410 was not turned on within the specified time Remov...

Page 224: ...373 for the cleaning instruction 499 Stack table single operation error The stack table tried to move up and down by single operation while the B446 stack table sheet presence sensor was turned on Remove any sheets on the stack table and carry out the single operation B2 Stacker 500 500 B2 stacker Emergency Stop The S500 Emergency Stop button is pressed Release the Emergency Stop button 501 B2 sta...

Page 225: ...so check the B512 is not dirty See page 374 for the cleaning instruction 520 Sheet has not arrived at transport speed reduction timing sensor The B510 was not turned on within the specified time Remove the sheet which is jammed 521 Sheet remains at transport speed reduction timing sensor The B510 has remained on for longer than the specified time Remove the sheet which is jammed If this error code...

Page 226: ... cleaning instruction 535 Too many sheets passed stack section entrance sheet pass rear sensor B520 detected the sheets more than sheet information received from feeder Remove the sheets which are jammed Also check the B520 is not dirty See page 374 for the cleaning instruction 536 Parallel stacking count error There was the counting difference on the parallel stacking sheets Check whether the she...

Page 227: ...n the specified time after the Y911 feed valve turned on See page 357 and adjust each mechanism 612 Sheet remains at feed section The sensor B912 remained on for longer than the specified time Remove the sheet which is jammed 613 Double feed error The sensor B912 detected more than one sheet See page 360 and adjust each mechanism 614 Feed table raised beyond limit While the feed table was rising S...

Page 228: ... Emergency Stop contactor 2 Even though the S100 Emergency Stop button is pressed the contact points of K104 are closed Check the following in order All the covers are properly closed The Emergency Stop button is not pressed If this error occurs frequently call your local dealer 1105 Deposition of K105 Emergency Stop contactor 3 Even though the S100 Emergency Stop button is pressed the contact poi...

Page 229: ...e closed Check the following in order All the covers are properly closed The Emergency Stop button is not pressed If this error occurs frequently call your local dealer 1202 Deposition of K202 interlock contactor 2 Even though the S200 Emergency Stop button is pressed or the contact points of S201 through S206 are open the contact points of K202 are closed Check the following in order All the cove...

Page 230: ... Even though the S300 Emergency Stop button is pressed or the contact points of S301 S302 S303 S304 S305 are open the contact points of K302 are closed Check the following in order All the covers are properly closed The Emergency Stop button is not pressed If this error occurs frequently call your local dealer 1303 Deposition of K303 Emergency Stop contactor Even though the S300 Emergency Stop but...

Page 231: ...k contactor 1 Even though the contact points of S401 S402 S403 S404 S405 are open the contact points of K401 are closed Check the following in order All the covers are properly closed The Emergency Stop button is not pressed If this error occurs frequently call your local dealer 1402 Deposition of K402 interlock contactor 2 Even though the S400 Emergency Stop button is pressed or the contact point...

Page 232: ...ned off Check that there is nothing under the fork 1415 Stack table lowering error While the stack table was lowering S444 was released Check that there is nothing under the stack table 1417 Stack table lower limit error The S443 stack table lower limit switch was activated If this error occurs frequently call your local dealer 1420 Stack table not ready While the previous stack was being delivere...

Page 233: ... conveyor sliding motor moved for a specified time the B463 output shift conveyor front home position sensor or the B464 output shift conveyor rear home position sensor was not turned on Check if there is something to interrupt the operation of the output shift conveyor 1499 K403 Emergency Stop contactor function error Though the interlock circuit is closed all the Emergency Stop buttons are not p...

Page 234: ...n is not pressed the contact points for terminals 21 and 22 on K502 are open Check the following in order The Emergency stop button is not pressed All the covers are properly closed If this error occurs frequently call your local dealer 1511 S520 Stack Table Overlimit Switch Error Rear The S520 stack table overlimit rear switch was activated The vacuum belt unit is lifted up Remove an obstacle whi...

Page 235: ... in order The Emergency stop button is not pressed All the covers are properly closed If this error occurs frequently call your local dealer 1604 K903 interlock contactor 3 function error Though the interlock circuit is closed all the covers close and S901 Emergency Stop button is not pressed the contact points for terminals 21 and 22 on K903 are open Check the following in order The Emergency sto...

Page 236: ...rt of the home positioning 2103 1Pro Cutter 2F adjusting motor M123 home positioning error The M123 motor did not return to the home position within the specified time after the start of the home positioning 2104 1Pro Cutter 2MF adjusting motor M124 home positioning error The M124 motor did not return to the home position within the specified time after the start of the home positioning 2105 1Pro ...

Page 237: ...e positioning 2111 1Pro Cutter 4F adjusting motor M131 home positioning error The M131 motor did not return to the home position within the specified time after the start of the home positioning 2112 1Pro Cutter 4MF adjusting motor M132 home positioning error The M132 motor did not return to the home position within the specified time after the start of the home positioning 2113 1Pro Cutter 4MR ad...

Page 238: ...ome positioning 2205 2Pro Cutter 2R adjusting motor M245 home positioning error The M245 motor did not return to the home position within the specified time after the start of the home positioning 2206 2Pro Cutter 3F adjusting motor M246 home positioning error The M246 motor did not return to the home position within the specified time after the start of the home positioning 2207 2Pro Cutter 3M ad...

Page 239: ... positioning 2303 Upper tail guide motor M329 home positioning error The M329 motor did not return to the home position within the specified time after the start of the home positioning 2304 Lower tail guide motor M339 home positioning error The M339 motor did not return to the home position within the specified time after the start of the home positioning 2305 Register Section Transport Unit Home...

Page 240: ...tack 2501 B2 Stacker Sheet Separate Plate Height Adjusting Motor Home Positioning Error The M530 motor did not return to the home position within the specified time after the start of the home positioning 2503 B2 Stacker Stopper Home Positioning Error The M531 motor did not return to the home position within the specified time after the start of the home positioning 2504 B2 Stacker Vacuum Belt Uni...

Page 241: ...guide motor M941 home positioning error The M941 motor did not return to the home position within the specified time after the start of the home positioning Inverter Servo Amplifier 3000 5999 A110 Inverter for 1st Regist Unit Transport Motor 3100 3199 3100 Inverter no response Inverter display N A The communication connection between the inverter the reinforced insulation communication board P1104...

Page 242: ...regenerative energy has caused the main circuit DC voltage in the inverter to exceed the specified value 3121 Inverter alarm Overvoltage during constant speed Inverter display E OV2 During constant speed operation regenerative energy has caused the main circuit DC voltage in the inverter to exceed the specified value 3122 Inverter alarm Overvoltage during deceleration Inverter display E OV3 During...

Page 243: ...ure Inverter display E ILF A phase failure has occurred in one of the three input phases R S and T to the inverter or there was a big difference in voltage between the input phases This has stopped the output from the inverter If this error occurs frequently call your local dealer 3160 Inverter alarm Stall prevention Inverter display E OLT The operating frequency has been dropped to 0 by the stall...

Page 244: ...ot correspond to any of the errors 3100 through 3198 has occurred on the A110 inverter for 1st regist unit transport motor If this error occurs frequently call your local dealer A120 Inverter for 1st Process Unit Transport Motor 3200 3299 3200 Inverter no response Inverter display N A The communication connection between the inverter the reinforced insulation communication board P110413 QPW 943 an...

Page 245: ...ation regenerative energy has caused the main circuit DC voltage in the inverter to exceed the specified value 3222 Inverter alarm Overvoltage during deceleration Inverter display E OV3 During deceleration regenerative energy has caused the main circuit DC voltage in the inverter to exceed the specified value If this error occurs frequently call your local dealer 3230 Inverter alarm Inverter overl...

Page 246: ...been dropped to 0 by the stall preventer function If this error occurs frequently call your local dealer 3270 Inverter alarm Brake circuit problem Inverter display E BE The brake transistor has failed due to excessive regenerative energy from the motor The output from the inverter has been stopped Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently ...

Page 247: ...frequently call your local dealer 3303 Overspeed Amplifier display oS The rotation speed of the servo motor exceeds 1 1 times the maximum speed If this error occurs frequently call your local dealer 3304 Control power undervoltage Amplifier display Lvc The power supplied to the servo amplifier falls below the minimum specification voltage limit If this error occurs frequently call your local deale...

Page 248: ...vo amplifier and the motor is not correct If this error occurs frequently call your local dealer 3312 Braking transistor overheat Amplifier display tH The regeneration handling transistor built in the servo amplifier is overheated If this error occurs frequently call your local dealer 3313 Encoder communication error Amplifier display Ec Communications with the internal encoder of the servo motor ...

Page 249: ...ng resistor overheat Amplifier display rH2 The external regeneration resistor is overheated 3324 Braking transistor error Amplifier display rH3 The regeneration handling transistor built in the servo amplifier is damaged Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 3325 Deviation overflow Amplifier display oF A position...

Page 250: ...f the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 3333 Braking transistor error Amplifier display rH3 The frequency of the command pulse inside the servo amplifier is high 2 00 MHz or a higher frequency is detected at the inlet of the position deviation counter inside the servo amplifier If this error occurs frequently call your lo...

Page 251: ...0 for the 2nd regist unit received NAK several times from the inverter If this error occurs frequently call your local dealer 3410 Inverter alarm Overcurrent during acceleration Inverter display E OC1 During acceleration the output current of the inverter became double the rated current If this error occurs frequently call your local dealer 3411 Inverter alarm Overcurrent during constant speed Inv...

Page 252: ...f has not occurred Output has been stopped to protect the output transistor If this error occurs frequently call your local dealer 3431 Inverter alarm Motor overload shut off Inverter display E THM The electronic thermal alarm built into the inverter has detected an overload of the motor of overheating in the motor due to poor cooling and has stopped the output from the inverter If this error occu...

Page 253: ... supply circuit of the motor and the inverter stopped the output If this error occurs frequently call your local dealer 3481 Inverter alarm Output phase failure protection Inverter display E LF A phase failure has occurred in one of the three output phases U V and W from the inverter The output from the inverter has been stopped If this error occurs frequently call your local dealer 3490 Inverter ...

Page 254: ...mplifier display Et1 There is a fault in the encoder built in the servo motor Single revolution position detection fault of encoder If this error occurs frequently call your local dealer 3507 Encoder trouble 2 Amplifier display Et2 There is a fault in the encoder built in the servo motor Detection is made at the internal electronic thermal relay of the servo amplifier If this error occurs frequent...

Page 255: ...k that nothing is preventing the vacuum belts from moving at the 2nd regist unit If this error occurs frequently call your local dealer 3516 Overload 2 Amplifier display oL2 The servo motor is mechanically locked Check that nothing is preventing the vacuum belts from moving at the 2nd regist unit If this error occurs frequently call your local dealer 3521 Main power undervoltage Amplifier display ...

Page 256: ... encoder inside the servo motor may be overheated If this error occurs frequently call your local dealer 3528 Absolute data lost 1 Amplifier display dL1 The absolute data of the encoder is lost The voltage for data storage is dropped or the encoder cable is broken If this error occurs frequently call your local dealer 3529 Absolute data lost 2 Amplifier display dL2 The absolute data of the encoder...

Page 257: ...s data error occurred Check if Q220 breaker is not tripped 3542 Drive power undervoltage Amplifier display N A The voltage of the power supplied to the servo amplifier is insufficient If this error occurs frequently call your local dealer 3550 No error codes Amplifier display N A An unexpected error occurs on the servo amplifier An error which does not correspond to any of the errors 3501 through ...

Page 258: ...ternal electronic thermal relay of the servo amplifier If this error occurs frequently call your local dealer 3608 Circuit trouble Amplifier display ct There is a fault in the supply power voltage inside the servo amplifier There may be a failure in the internal circuit Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 3609 ...

Page 259: ...vo amplifier falls below the minimum specification voltage limit Close all the covers and make sure the Emergency Stop button is released Additional Information This error may be occurred even you open close the cover or turn on of the Emergency Stop quickly 3622 Internal braking resistor overheat Amplifier display rH1 The power consumption of the braking resistor built in the servo amplifier exce...

Page 260: ...is lost Multi turn data fault in encoder If this error occurs frequently call your local dealer 3630 Absolute data lost 3 Amplifier display dL3 The absolute data of the encoder is lost Detection at power on after an ET alarm If this error occurs frequently call your local dealer 3631 Multi turn data overflow Amplifier display AF Excessive servo motor revolutions If this error occurs frequently cal...

Page 261: ...urs on the servo amplifier An error which does not correspond to any of the errors 3601 through 3649 has occurred A230 Register Hook Servo Amplifier 3700 3799 3701 Overcurrent 1 Amplifier display oc1 The output current of the servo amplifier exceeds the rated value Direct detection by internal transistor of servo amplifier If this error occurs frequently call your local dealer 3702 Overcurrent 2 A...

Page 262: ...a fault in the supply power voltage inside the servo amplifier There may be a failure in the internal circuit Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 3709 Memory error Amplifier display dE The parameter stored in the servo amplifier is damaged Turn off the power Wait about 30 minutes and turn on the power again If ...

Page 263: ... Information This error may be occurred even you open close the cover or turn on of the Emergency Stop quickly 3722 Internal braking resistor overheat Amplifier display rH1 The power consumption of the braking resistor built in the servo amplifier exceeds the upper limit Detection is made at the internal electronic thermal relay of the servo amplifier If this error occurs frequently call your loca...

Page 264: ...wer on after an ET alarm If this error occurs frequently call your local dealer 3731 Multi turn data overflow Amplifier display AF Excessive servo motor revolutions If this error occurs frequently call your local dealer 3732 Initial error Amplifier display iE The initial position inside the encoder is not established Turn off the power Wait about 30 minutes and turn on the power again If this erro...

Page 265: ... Transport Motor 3800 3899 3800 Inverter no response Inverter display N A The communication connection between the inverter the short circuit board P109111 QPW 936 the reinforced insulation communication board P110413 QPW 943 and the control board P109512 QPM 290 for the 2nd regist unit has not been established Close all the covers and make sure the Emergency Stop button is released 3801 Inverter ...

Page 266: ...eleration Inverter display E OV3 During deceleration regenerative energy has caused the main circuit DC voltage in the inverter to exceed the specified value 3830 Inverter alarm Inverter overload shut off Inverter display E THT The output current of the inverter has been more than 150 of the rated current Because the output current is less than 200 overcurrent cutoff has not occurred Output has be...

Page 267: ...verter has been stopped Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 3880 Inverter alarm Current leakage protection Inverter display E GF A ground fault has occurred in the power supply circuit of the motor and the inverter stopped the output If this error occurs frequently call your local dealer 3881 Inverter alarm Out...

Page 268: ...power undervoltage Amplifier display Lvc The power supplied to the servo amplifier falls below the minimum specification voltage limit 3905 Overvoltage Amplifier display Hv The DC voltage inside the servo amplifier exceeds the upper limit 3906 Encoder trouble 1 Amplifier display Et1 There is a fault in the encoder built in the servo motor Single revolution position detection fault of encoder 3907 ...

Page 269: ...mplifier display Ec Communications with the internal encoder of the servo motor fails 3914 CONT control signal error Amplifier display ctE The parameter stored in the servo amplifier is incorrect 3915 Overload 1 Amplifier display oL1 The servo motor is mechanically locked Check that nothing is preventing the ejecting gates from moving at the 2nd process unit If this error occurs frequently call yo...

Page 270: ...transistor built in the servo amplifier is damaged Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 3925 Deviation overflow Amplifier display oF A position deviation amount equivalent to servo motor revolutions specified in deviation detection overflow value is accumulated inside the servo amplifier If this error occurs fre...

Page 271: ...uently call your local dealer 3933 Braking transistor error Amplifier display rH3 The frequency of the command pulse inside the servo amplifier is high 200 MHz or a higher frequency is detected at the inlet of the position deviation counter inside the servo amplifier If this error occurs frequently call your local dealer 3940 Inverter no response Inverter display N A The communication connection b...

Page 272: ...ror Inverter display N A The control board P109512 QPM 290 for the Merge Conveyor received NAK several times from the inverter If this error occurs frequently call your local dealer 4110 Inverter alarm Overcurrent during acceleration Inverter display E OC1 During acceleration the output current of the inverter became double the rated current If this error occurs frequently call your local dealer 4...

Page 273: ...s than 200 overcurrent cutoff has not occurred Output has been stopped to protect the output transistor 4134 Inverter alarm Motor overload shut off Inverter display E THM The electronic thermal alarm built into the inverter has detected an overload of the motor of overheating in the motor due to poor cooling and has stopped the output from the inverter 4140 Inverter alarm Fin overheat Inverter dis...

Page 274: ...stopped the output If this error occurs frequently call your local dealer 4181 Inverter alarm Output phase failure protection Inverter display E LF A phase failure has occurred in one of the three output phases U V and W from the inverter The output from the inverter has been stopped 4190 Inverter alarm Parameter problem Inverter display E PE A parameter saved for the inverter is bad 4199 No error...

Page 275: ... the inverter became double the rated current 4212 Inverter alarm Overcurrent during acceleration Inverter display E OC1 During deceleration the output current of the inverter became double the rated current 4220 Inverter alarm Overvoltage during acceleration Inverter display E OV1 During acceleration regenerative energy has caused the main circuit DC voltage in the inverter to exceed the specifie...

Page 276: ...inverter have overheated so the temperature sensor has stopped the output from the inverter Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 4252 Inverter alarm Input phase failure Inverter display E ILF A phase failure has occurred in one of the three input phases R S and T to the inverter or there was a big difference in ...

Page 277: ... your local dealer 4299 No error code for inverter Inverter display N A An error which does not correspond to any of the errors 4200 through 4298 has occurred on the A340 inverter for main transport motor A320 Upper Speed Reduction Servo Amplifier 4300 4399 4301 Overcurrent 1 Amplifier display oc1 The output current of the servo amplifier exceeds the rated value Direct detection by internal transi...

Page 278: ...plifier There may be a failure in the internal circuit Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 4309 Memory error Amplifier display dE The parameter stored in the servo amplifier is damaged Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 431...

Page 279: ...ditional Information This error may be occurred even you open close the cover or turn on of the Emergency Stop quickly 4322 Internal braking resistor overheat Amplifier display rH1 The power consumption of the braking resistor built in the servo amplifier exceeds the upper limit Detection is made at the internal electronic thermal relay of the servo amplifier If this error occurs frequently call y...

Page 280: ...data fault in encoder 4331 Multi turn data overflow Amplifier display AF Excessive servo motor revolutions 4332 Initial error Amplifier display iE The initial position inside the encoder is not established Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 4333 Braking transistor error Amplifier display rH3 The frequency of t...

Page 281: ...through 4349 has occurred A330 Lower Speed Reduction Servo Amplifier 4400 4499 4401 Overcurrent 1 Amplifier display oc1 The output current of the servo amplifier exceeds the rated value Direct detection by internal transistor of servo amplifier If this error occurs frequently call your local dealer 4402 Overcurrent 2 Amplifier display oc2 The output current of the servo amplifier exceeds the rated...

Page 282: ... the power again If this error occurs frequently call your local dealer 4409 Memory error Amplifier display dE The parameter stored in the servo amplifier is damaged Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 4410 Fuse broken Amplifier display Fb The fuse in the main circuit of the servo amplifier is blown If this err...

Page 283: ...Amplifier display rH1 The power consumption of the braking resistor built in the servo amplifier exceeds the upper limit Detection is made at the internal electronic thermal relay of the servo amplifier If this error occurs frequently call your local dealer 4423 External braking resistor overheat Amplifier display rH2 The external regeneration resistor is overheated If this error occurs frequently...

Page 284: ...er display iE The initial position inside the encoder is not established Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 4433 Braking transistor error Amplifier display rH3 The frequency of the command pulse inside the servo amplifier is high 200 MHz or a higher frequency is detected at the inlet of the position deviation ...

Page 285: ...ication board P110413 QPW 943 and the control board P109512 QPM 290 for the Merge Conveyor has not been established Close all the covers and make sure the Emergency Stop button is released 4501 Inverter communication error Inverter display N A The control board P109512 QPM 290 for the Merge Conveyor received NAK several times from the inverter If this error occurs frequently call your local dealer...

Page 286: ...ecified value 4530 Inverter alarm Inverter overload shut off Inverter display E THT The output current of the inverter has been more than 150 of the rated current Because the output current is less than 200 overcurrent cutoff has not occurred Output has been stopped to protect the output transistor 4534 Inverter alarm Motor overload shut off Inverter display E THM The electronic thermal alarm buil...

Page 287: ...he motor The output from the inverter has been stopped Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 4580 Inverter alarm Current leakage protection Inverter display E GF A ground fault has occurred in the power supply circuit of the motor and the inverter stopped the output If this error occurs frequently call your local...

Page 288: ...ocal dealer 4610 Inverter alarm Overcurrent during acceleration Inverter display E OC1 During acceleration the output current of the inverter became double the rated current 4611 Inverter alarm Overcurrent during constant speed Inverter display E OC2 During constant speed operation the output current of the inverter became double the rated current 4612 Inverter alarm Overcurrent during acceleratio...

Page 289: ...lectronic thermal alarm built into the inverter has detected an overload of the motor of overheating in the motor due to poor cooling and has stopped the output from the inverter 4640 Inverter alarm Fin overheat Inverter display E FIN The cooling fins on the inverter have overheated so the temperature sensor has stopped the output from the inverter Turn off the power Wait about 30 minutes and turn...

Page 290: ...ases U V and W from the inverter The output from the inverter has been stopped 4690 Inverter alarm Parameter problem Inverter display E PE A parameter saved for the inverter is bad 4699 No error code for inverter Inverter display N A An error which does not correspond to any of the errors 4600 through 4698 has occurred on the A410 inverter for entrance transport motor A450 Inverter for Stack Secti...

Page 291: ...alarm Overvoltage during acceleration Inverter display E OV1 During acceleration regenerative energy has caused the main circuit DC voltage in the inverter to exceed the specified value 4721 Inverter alarm Overvoltage during constant speed Inverter display E OV2 During constant speed operation regenerative energy has caused the main circuit DC voltage in the inverter to exceed the specified value ...

Page 292: ...ce in voltage between the input phases This has stopped the output from the inverter If this error occurs frequently call your local dealer 4760 Inverter alarm Stall prevention Inverter display E OLT The operating frequency has been dropped to 0 by the stall preventer function Additional Information Operation of stall preventer This function prevents the inverter from tripping if the acceleration ...

Page 293: ...50 inverter for stack section delivery motor A430 Fork Drive Servo Motor Amplifier 4800 4899 4801 Overcurrent 1 Amplifier display oc1 The output current of the servo amplifier exceeds the rated value Direct detection by internal transistor of servo amplifier If this error occurs frequently call your local dealer 4802 Overcurrent 2 Amplifier display oc2 The output current of the servo amplifier exc...

Page 294: ... the power again If this error occurs frequently call your local dealer 4809 Memory error Amplifier display dE The parameter stored in the servo amplifier is damaged Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 4810 Fuse broken Amplifier display Fb The fuse in the main circuit of the servo amplifier is blown If this err...

Page 295: ... overheat Amplifier display rH1 The power consumption of the braking resistor built in the servo amplifier exceeds the upper limit Detection is made at the internal electronic thermal relay of the servo amplifier If this error occurs frequently call your local dealer 4823 External braking resistor overheat Amplifier display rH2 The external regeneration resistor is overheated 4824 Braking transist...

Page 296: ...r 4832 Initial error Amplifier display iE The initial position inside the encoder is not established Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 4833 Braking transistor error Amplifier display rH3 The frequency of the command pulse inside the servo amplifier is high 200 MHz or a higher frequency is detected at the inle...

Page 297: ... exceeds the rated value Direct detection by internal transistor of servo amplifier If this error occurs frequently call your local dealer 4902 Overcurrent 2 Amplifier display oc2 The output current of the servo amplifier exceeds the rated value Indirect detection with software of servo amplifier 4903 Overspeed Amplifier display oS The rotation speed of the servo motor exceeds 1 1 times the maximu...

Page 298: ...the servo amplifier is damaged 4910 Fuse broken Amplifier display Fb The fuse in the main circuit of the servo amplifier is blown If this error occurs frequently call your local dealer 4911 Motor combination error Amplifier display cE The combination of the servo amplifier and the motor is not correct 4912 Braking transistor overheat Amplifier display tH The regeneration handling transistor built ...

Page 299: ...fier exceeds the upper limit Detection is made at the internal electronic thermal relay of the servo amplifier If this error occurs frequently call your local dealer 4923 External braking resistor overheat Amplifier display rH2 The external regeneration resistor is overheated 4924 Braking transistor error Amplifier display rH3 The regeneration handling transistor built in the servo amplifier is da...

Page 300: ...s 4932 Initial error Amplifier display iE The initial position inside the encoder is not established Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 4933 Braking transistor error Amplifier display rH3 The frequency of the command pulse inside the servo amplifier is high 200 MHz or a higher frequency is detected at the inle...

Page 301: ...been established Close all the covers and make sure the Emergency Stop button is released 5001 Inverter communication error Inverter display N A The control board P109512 QPM 290 for the Merge Stacker received NAK several times from the inverter If this error occurs frequently call your local dealer 5010 Overcurrent during acceleration Inverter display E OC1 During acceleration the output current ...

Page 302: ... stopped to protect the output transistor 5034 Motor overload shut off Inverter display E THM The electronic thermal alarm built into the inverter has detected an overload of the motor of overheating in the motor due to poor cooling and has stopped the output from the inverter 5040 Fin overheat Inverter display E FIN The cooling fins on the inverter have overheated so the temperature sensor has st...

Page 303: ...re protection Inverter display E LF A phase failure has occurred in one of the three output phases U V and W from the inverter The output from the inverter has been stopped 5090 Parameter problem Inverter display E PE A parameter saved for the inverter is bad 5099 No error code for inverter Inverter display N A An error which does not correspond to any of the errors 5000 through 5098 has occurred ...

Page 304: ...deceleration the output current of the inverter became double the rated current 5120 Overvoltage during acceleration Inverter display E OV1 During acceleration regenerative energy has caused the main circuit DC voltage in the inverter to exceed the specified value 5121 Overvoltage during constant speed Inverter display E OV2 During constant speed operation regenerative energy has caused the main c...

Page 305: ...ig difference in voltage between the input phases This has stopped the output from the inverter If this error occurs frequently call your local dealer 5160 Stall prevention Inverter display E OLT The operating frequency has been dropped to 0 by the stall preventer function 5170 Brake circuit problem Inverter display E BE The brake transistor has failed due to excessive regenerative energy from the...

Page 306: ...mmunication board P110413 QPW 943 and the control board P109512 QPM 290 for the Merge Stacker has not been established Close all the covers and make sure the Emergency Stop button is released 5201 Inverter communication error Inverter display N A The control board P109512 QPM 290 for the Merge Stacker P109512 QPM 290 received NAK several times from the inverter If this error occurs frequently call...

Page 307: ...e than 150 of the rated current Because the output current is less than 200 overcurrent cutoff has not occurred Output has been stopped to protect the output transistor If this error occurs frequently call your local dealer 5234 Motor overload shut off Inverter display E THM The electronic thermal alarm built into the inverter has detected an overload of the motor of overheating in the motor due t...

Page 308: ...equently call your local dealer 5281 Output phase failure protection Inverter display E LF A phase failure has occurred in one of the three output phases U V and W from the inverter The output from the inverter has been stopped If this error occurs frequently call your local dealer 5290 Parameter problem Inverter display E PE A parameter saved for the inverter is bad 5299 No error code for inverte...

Page 309: ... the output current of the inverter became double the rated current 5312 Overcurrent during deceleration Inverter display E OC3 During deceleration the output current of the inverter became double the rated current 5320 Overvoltage during acceleration Inverter display E OV1 During acceleration regenerative energy has caused the main circuit DC voltage in the inverter to exceed the specified value ...

Page 310: ...the temperature sensor has stopped the output from the inverter Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 5352 Input phase failure Inverter display E ILF A phase failure has occurred in one of the three input phases R S and T to the inverter or there was a big difference in voltage between the input phases This has s...

Page 311: ...not correspond to any of the errors 5300 through 5398 has occurred on the A460 inverter for output shift sliding motor A590 Inverter for Register Section Transport Motor 5600 5699 5600 Inverter No Response Inverter Display N A The communication connection between the inverter the Reinforced Insulation Communication Board P110413 QPW 943 and the Control Board P109512 QPM 290 for the Merge Conveyor ...

Page 312: ...regenerative energy has caused the main circuit DC voltage in the inverter to exceed the specified value 5621 Inverter Alarm Overvoltage During Constant Speed Inverter Display E OV2 During constant speed operation regenerative energy has caused the main circuit DC voltage in the inverter to exceed the specified value 5622 Inverter Alarm Overvoltage During Deceleration Inverter Display E OV3 During...

Page 313: ...n the power again If this error occurs frequently call your local dealer 5652 Inverter Alarm Input Phase Failure Inverter Display E ILF A phase failure has occurred in one of the three input phases R S and T to the inverter or there was a big difference in voltage between the input phases This has stopped the output from the inverter If this error occurs frequently call your local dealer 5660 Inve...

Page 314: ...rter Inverter Display N A An error which does not correspond to any of the errors 5610 through 5698 has occurred on the A590 A510 Inverter for B2 Stacker Slope Transport Motor 5700 5799 5700 Inverter No Response Inverter Display N A The communication connection between the inverter the Reinforced Insulation Communication Board P110413 QPW 943 and the Control Board P109512 QPM 290 for the B2 Stacke...

Page 315: ...Overvoltage During Constant Speed Inverter Display E OV2 During constant speed operation regenerative energy has caused the main circuit DC voltage in the inverter to exceed the specified value 5722 Inverter Alarm Overvoltage During Deceleration Inverter Display E OV3 During deceleration regenerative energy has caused the main circuit DC voltage in the inverter to exceed the specified value 5730 I...

Page 316: ...your local dealer 5760 Inverter Alarm Stall Prevention Inverter Display E OLT The operating frequency has been dropped to 0 by the stall preventer function 5770 Inverter Alarm Brake Circuit Problem Inverter Display E BE The brake transistor has failed due to excessive regenerative energy from the motor The output from the inverter has been stopped Turn off the power Wait about 30 minutes and turn ...

Page 317: ...l Board P109512 QPM 290 for the B2 Stacker has not been established Close all the covers and make sure the Emergency Stop button is released 5901 Inverter Communication Error Inverter Display N A The Control Board P109512 QPM 290 for the B2 Stacker P109512 QPM 290 received NAK several times from the inverter If this error occurs frequently call your local dealer 5910 Inverter Alarm Overcurrent Dur...

Page 318: ...ed the main circuit DC voltage in the inverter to exceed the specified value 5930 Inverter Alarm Inverter Overload Shut off Inverter Display E THT The output current of the inverter has been more than 150 of the rated current Because the output current is less than 200 overcurrent cutoff has not occurred Output has been stopped to protect the output transistor 5931 Inverter Alarm Motor Overload Sh...

Page 319: ...rative energy from the motor The output from the inverter has been stopped Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 5980 Inverter Alarm Current Leakage Protection Inverter Display E GF A ground fault has occurred in the power supply circuit of the motor and the inverter stopped the output If this error occurs freque...

Page 320: ... the maximum speed 6004 Control Power Undervoltage Amplifier Display Lvc The power supplied to the servo amplifier falls below the minimum specification voltage limit 6005 Overvoltage Amplifier Display Hv The DC voltage inside the servo amplifier exceeds the upper limit 6006 Encoder Trouble 1 Amplifier Display Et1 There is a fault in the encoder built in the servo motor Single revolution position ...

Page 321: ...verheat Amplifier Display tH The regeneration handling transistor built in the servo amplifier is overheated 6013 Encoder Communication Error Amplifier Display Ec Communications with the internal encoder of the servo motor fails 6014 CONT control signal Error Amplifier Display ctE The parameter stored in the servo amplifier is incorrect 6015 Overload 1 Amplifier Display oL1 The servo motor is mech...

Page 322: ...he power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 6025 Deviation Overflow Amplifier Display oF A position deviation amount equivalent to servo motor revolutions specified in deviation detection overflow value is accumulated inside the servo amplifier If this error occurs frequently call your local dealer 6026 Amplifier Overheat Amplif...

Page 323: ...ly call your local dealer 6033 Braking Transistor Error Amplifier Display rH3 The frequency of the command pulse inside the servo amplifier is high 2 00 MHz or a higher frequency is detected at the inlet of the position deviation counter inside the servo amplifier If this error occurs frequently call your local dealer 6040 Inverter No Response Inverter Display N A The communication connection betw...

Page 324: ...aler 6102 Overcurrent 2 Amplifier Display oc2 The output current of the servo amplifier exceeds the rated value Indirect detection with software of servo amplifier 6103 Overspeed Amplifier Display oS The rotation speed of the servo motor exceeds 1 1 times the maximum speed 6104 Control Power Undervoltage Amplifier Display Lvc The power supplied to the servo amplifier falls below the minimum specif...

Page 325: ...r local dealer 6110 Fuse Broken Amplifier Display Fb The fuse in the main circuit of the servo amplifier is blown If this error occurs frequently call your local dealer 6111 Motor Combination Error Amplifier Display cE The combination of the servo amplifier and the motor is not correct 6112 Braking Transistor Overheat Amplifier Display tH The regeneration handling transistor built in the servo amp...

Page 326: ...ng Resistor Overheat Amplifier Display rH2 The external regeneration resistor is overheated 6124 Braking Transistor Error Amplifier Display rH3 The regeneration handling transistor built in the servo amplifier is damaged Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 6125 Deviation Overflow Amplifier Display oF A position...

Page 327: ...tes and turn on the power again If this error occurs frequently call your local dealer 6133 Braking Transistor Error Amplifier Display rH3 The frequency of the command pulse inside the servo amplifier is high 2 00 MHz or a higher frequency is detected at the inlet of the position deviation counter inside the servo amplifier If this error occurs frequently call your local dealer 6140 Inverter No Re...

Page 328: ...ection between the inverter the reinforced insulation communication board P110413 QPW 943 and the control board P109512 QPM 290 for the sheet feeder has not been established Close all the covers and make sure the Emergency Stop button is released 6801 Inverter communication error Inverter display N A The control board P109512 QPM 290 for the sheet feeder P109512 QPM 290 received NAK several times ...

Page 329: ...f the inverter has been more than 150 of the rated current Because the output current is less than 200 overcurrent cutoff has not occurred Output has been stopped to protect the output transistor 6834 Motor overload shut off Inverter display E THM The electronic thermal alarm built into the inverter has detected an overload of the motor of overheating in the motor due to poor cooling and has stopp...

Page 330: ...E LF A phase failure has occurred in one of the three output phases U V and W from the inverter The output from the inverter has been stopped If this error occurs frequently call your local dealer 6890 Parameter problem Inverter display E PE A parameter saved for the inverter is bad 6899 No error code for inverter Inverter display N A An error which does not correspond to any of the errors 6800 th...

Page 331: ...uit DC voltage in the inverter to exceed the specified value 6921 Overvoltage during constant speed Inverter display E OV2 During constant speed operation regenerative energy has caused the main circuit DC voltage in the inverter to exceed the specified value 6922 Overvoltage during deceleration Inverter display E OV3 During deceleration regenerative energy has caused the main circuit DC voltage i...

Page 332: ...reventer function 6970 Brake circuit problem Inverter display E BE The brake transistor has failed due to excessive regenerative energy from the motor The output from the inverter has been stopped Turn off the power Wait about 30 minutes and turn on the power again If this error occurs frequently call your local dealer 6980 Current leakage protection Inverter display E GF A ground fault has occurr...

Page 333: ...2F adjusting motor If this error occurs frequently call your local dealer 7128 7130 7131 7149 7150 7177 Problem with M124 cutter 2MF adjusting motor 7178 7180 7181 7199 1st Regist Unit 1st Process Unit QPM 307 3 CUnet Error 7201 7299 7201 7227 Problem with M125 cutter 2MR adjusting motor If this error occurs frequently call your local dealer 7228 7230 7231 7249 7250 7277 Problem with M126 cutter 2...

Page 334: ...blem with M132 cutter 4MF adjusting motor 7578 7580 7581 7599 1st Regist Unit 1st Process Unit QPM 307 7 CUnet Error 7601 7699 7601 7627 Problem with M133 cutter 4MR adjusting motor If this error occurs frequently call your local dealer 7628 7630 7631 7649 7650 7677 Problem with M134 cutter 4R adjusting motor 7678 7680 7681 7699 2nd Regist Unit 2nd Process Unit QPM 307 1 CUnet Error 7701 7799 7701...

Page 335: ...it QPM 307 4 CUnet Error 8001 8099 8001 8027 Problem with M244 cutter 2M adjusting motor If this error occurs frequently call your local dealer 8028 8030 8031 8049 8050 8077 Problem with M247 cutter 3M adjusting motor 8078 8080 8081 8099 2nd Regist Unit 2nd Process Unit QPM 307 5 CUnet Error 8101 8199 8101 8127 Problem with M271 scoring F adjusting motor If this error occurs frequently call your l...

Page 336: ...p down motor 8478 8480 8481 8499 Merge Stacker QPM 307 1 CUnet Error 8501 8599 8501 8527 Problem with M429 stopper adjusting motor If this error occurs frequently call your local dealer 8528 8530 8531 8549 8550 8577 Problem with M431 fork up down motor 8578 8580 8581 8599 Merge Stacker QPM 307 2 CUnet Error 8601 8699 8601 8627 Problem with M449 Stack Holding Plate Adjusting Motor If this error occ...

Page 337: ...s connected properly If this error occurs frequently call your local dealer 9001 Line ARCNET communication unstable error ARCNET communication between SmartStacker and other devices is unstable Board Error 9010 9800 9010 ARCNET communication time out error in initializing A problem occurred on the ARCNET communication during initialization Turn off the power Wait about 30 seconds and turn on the p...

Page 338: ...ange error The data in the QPW 795 EEPROM board is damaged The QPW 795 EEPROM board is broken If this error occurs frequently call your local dealer 9035 System setting data range error The data in the QPW 795 EEPROM board is damaged The QPW 795 EEPROM board is broken 9037 Parameter data range error The data in the QPW 795 EEPROM board is damaged The QPW 795 EEPROM board is broken 9038 Home positi...

Page 339: ... 795 EEPROM board is broken If this error occurs frequently call your local dealer 9045 Counter range error The data in the QPW 795 EEPROM board is damaged The QPW 795 EEPROM board is broken 9110 1st regist unit control board EEPROM connection error There is a problem with the wiring connection between the QPM 290 control board and the QPW 795 EEPROM board The data in the QPW 795 EEPROM board is d...

Page 340: ...gist unit control board EEPROM saving error The data in the QPW 795 EEPROM board is damaged The QPW 795 EEPROM board is broken 9220 2nd regist unit communication error The ARCNET communication error occurs in 2nd regist unit control board Turn off the power Wait about 30 seconds and turn on the power again If this error occurs frequently call your local dealer 9230 2nd regist unit PRO24V trip dete...

Page 341: ...all your local dealer 9330 Merge conveyor PRO24V trip detection There is a short circuit in the wiring of sensors and switches If this error occurs frequently call your local dealer 9340 Merge conveyor control board WDT The CPU on the board has become lost in a program loop 9350 Speed parameter error There is a problem with the speed parameter setting If this error occurs frequently call your loca...

Page 342: ...ge stacker control board WDT The CPU on the board has become lost in a program loop 9451 Delivery processing error Software bag 9452 Fork status error Software bag 9490 Merge stacker delivery queue error Merge stacker delivery queue more than the specification If this error occurs frequently call your local dealer 9492 Merge stacker sheet data queue error Merge stacker sheet data queue more than t...

Page 343: ...e CPU on the board has become lost in a program loop If this error occurs frequently call your local dealer 9590 B2 Stacker Delivery Queue Error B2 stacker delivery queue more than the specification If this error occurs frequently call your local dealer 9592 B2 Stacker Sheet Data Queue Error B2 stacker sheet data queue more than the specification If this error occurs frequently call your local dea...

Page 344: ...eet Feeder control board Turn off the power Wait about 30 seconds and turn on the power again If this error occurs frequently call your local dealer 9630 Sheet feeder PRO24V trip detection There is a short circuit in the wiring of sensors and switches If this error occurs frequently call your local dealer 9640 Sheet feeder control board WDT The CPU on the board has become lost in a program loop ...

Page 345: ... page 77 for details 20 The waste bin is almost full in the 1st Process Unit Press the OK button and remove the waste See page 363 for details If you press the Return button this message icon will be displayed again the next time the Power switch is turned on 21 The trim bin is almost full in the 1st Process Unit Press the OK button and remove the trim If you press the Return button this message i...

Page 346: ...t Unit 25 Remove the transport unit When you do scoring install the scoring unit Scoring Unit 26 26 Cleanup after a jam in the Merge Stacker 1 Press the Delivery button to deliver the stack on the stack table 2 Open the cover and turn the handwheel to remove any sheets remaining in the transport path to the stacker 3 Remove the sheets on the stack table and check that no sheets remain in the stack...

Page 347: ...n you do not want to divide the stack 1 Press The Run Main screen is displayed 2 You can reduce the number of blocks included in a stack using the Run Main screen This will prevent the stack from being divided 3 Start the production again When you do not care about the stack being divided 1 Press Then system will start to run again with the same settings 29 The output conveyor is full Remove the s...

Page 348: ...artStacker 60 The B2 stacker is full Remove the stack 61 The stack number set on the panel did not reach the stack number which was delivered to the B2 Stacker Add sheets on the sheet feeder 62 The counter mismatch error of the B2 Stacker occurred Check the screen and remove sheets from the sheet feeder and the B2 stacker 76 You changed a setting on the Setting screen then went to another screen w...

Page 349: ...3 Communication error while receiving the information on the next sheet Near Line If this error occurs frequently call your local dealer 1020 Communication error Not found the designated job while sending the information on the new sheet Inline If this error occurs frequently call your local dealer 1021 Communication error Not found the information of the corresponding sheet to the designated prog...

Page 350: ...Check the status of machine Near Line The machine cannot be operated Check the status of machine 1310 The machine cannot be operated Check the status of machine Near Line The machine cannot be operated Check the status of machine 1320 Failed to load the job Nearline If this error occurs frequently call your local dealer 1330 Failed to load the job Nearline If this error occurs frequently call your...

Page 351: ...ck that the barcode is printed on the sheet If the barcode is printed adjust the position of the barcode reader of the Sheet Feeder 5050 No executable job The executable job corresponding to the received barcode does not exist Near Line Check that the job is in the list of Pending jobs If the job is in the list of Held job move the job to the list of Pending jobs If the job does not exist in any l...

Page 352: ...code is printed on the sheet If the barcode is printed adjust the position of the barcode reader of the Sheet Feeder 5211 No banner sheet The barcode on the front banner could not be received within a certain period of time when sending the information on the new sheet Near Line Check that the barcode is printed on the sheet If the barcode is printed adjust the position of the barcode reader of th...

Page 353: ...ently call your local dealer 7110 Communication error Not found the information of the sheet designated on the sheet additional info message Inline If this error occurs frequently call your local dealer 7111 Communication error Not found the job designated on the sheet additional info message Inline If this error occurs frequently call your local dealer 7200 Communication error The message was rej...

Page 354: ...heets on the Sheet Feeder matches the job which is going to be executed 1200 There are several jobs which have the same JobID Select the job on the FLC screen and run the job Inline In case that the job was printed twice they have the same jobID and the mark will be displayed Press the mark to select the job The job received in advance becomes the parent job and the later job becomes the child job...

Page 355: ...ctions 6 1 and 6 2 Blinking Warning during operation See the warning codes in Sections 6 3 Lighting Jogging Lighting The machine is running Blinking Stopped The Power switch is not turned on Other status Blinking The pallet of the B2 Stacker is at the lowest position 6 6 2 Up Down Buttons Up Button Down Button Condition Sheet Feeder Lighting The table is ready for feeding Blinking The table is rai...

Page 356: ... Cutting Quality 6 7 1 Cutting is Skewed in the 1st Process Unit Problem Possible Cause and Solution The sheet is not aligned with the register guide Replace the plastic balls with steel balls Trim is left in the sheet path of the First Process Unit ...

Page 357: ...ee page 181 for details The separator is producing too much pressure 26030 40401B1 Decrease the separator angle See page 181 for details The feed table is too low 26030 40401C1 About 8 mm About 0 31 Top Sheet in Stack Raise the feed table by adjusting the height of the feed table sensor See page 188 for details Normally the feed table should stop when the top sheet in the stack is about 8mm 0 31 b...

Page 358: ...40401E1 Reduce the distance between the sheet tail hold down bars See page 181 for details The air guide or sheet hold down bars are preventing the sheet from feeding 26030 40401F1 Air Guide Sheet Hold down Bar Adjust the air guide and sheet hold down bars so that they do not hold the sheets as much See page 184 for details The blower air outlet is too high 26030 40401G1 Blower Pressure Lever Blow...

Page 359: ...on The suction cups are worn out 26030 40401H1 Replace the suction cups The leading edge of the sheet is curled A B A B 26030 40401I1 Adjust the feed rotor suction point See page 189 for details The vacuum piston is too high 26030 40501E2 1 mm 0 04 Lower the vacuum piston See page 181 for details ...

Page 360: ...tor suction length is too long Reduce the feed rotor suction length See page 188 for details The grip area of the separator is too narrow 26030 40501A1 Increase the grip area of the separator See page 181 for details The separator is not producing enough pressure 26030 40501B1 Increase the separator angle See page 181 for details ...

Page 361: ...e should stop when the top sheet in the stack is about 8mm 0 31 below the feed rotor The double feed stop plate is too low 26030 40501D1 Set the double feed stop plate in a higher position See page 189 for details The vacuum piston is too low 26030 40501E1 1 mm 0 04 Raise the vacuum piston See page 181 for details The pump is producing too much vacuum 26030 40501F1 Vacuum Decrease the vacuum setti...

Page 362: ...ems with the Sheet Feeder Problem Possible Cause and Solution The blower air outlets are too low 26030 40401G1 Blower Pressure Lever Blower Position Adjusting Knob Set the blower air outlets in a higher positions See page 183 for details ...

Page 363: ... 12 16 20 24 28 3 7 11 15 19 23 27 3 7 11 15 19 23 27 2 6 10 14 18 22 26 2 6 10 14 18 22 26 1 5 9 13 17 21 25 1 5 9 13 17 21 25 4 3 2 1 4 3 2 1 8 7 6 5 8 7 6 5 1 2 1 1 1 0 9 1 2 1 1 1 0 9 1 6 1 5 1 4 1 3 1 6 1 5 1 4 1 3 2 0 1 9 1 8 1 7 2 0 1 9 1 8 1 7 2 4 2 3 2 2 2 1 2 4 2 3 2 2 2 1 2 8 2 7 2 6 2 5 2 8 2 7 2 6 2 5 4 8 1 2 1 6 2 0 2 4 2 8 4 8 1 2 1 6 2 0 2 4 2 8 3 7 11 15 19 23 27 3 7 11 15 19 23 2...

Page 364: ...Unit and 1st Process Unit 26030 40701A1 Handwheel Turn this handwheel to rotate the rollers in the 1st Process Unit 2nd Process Unit and Merge Conveyor 26030 40701B1 Handwheel Turn this handwheel to rotate the rollers in the 2nd Process Unit Release Lever Release Lever Upper Upper Lower Lower ...

Page 365: ...eyor and Merge Stacker 26030 40701C1 Handwheel Turn this handwheel to rotate the rollers in the Merge Stacker Release Lever This guide opens when the release lever is turned Pull Down Handle Shaft This guide lowers when the handle shaft is pulled and lowered ...

Page 366: ...this handwheel to rotate the drive shaft B2 Stacker Option 10606650901B1 This guide opens when the release lever is turned Handwheel Turn this handwheel to rotate the feed roll ers in the B2 Stacker Release Lever Handwheel Turn this handwheel to rotate the transport rollers in the B2 Stacker ...

Page 367: ...367 SmartStacker User s Manual If a Jam Occurs B2 Stacker Option 10606650901C1 Feeder Option ...

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Page 369: ...and lubricate the machine and replace the consumables 7 Maintenance Turn off the Power switch before performing any main tenance operation Otherwise a sudden start of the machine can cause severe personal injury or damage the machine WARNING ...

Page 370: ...frequency Once every day Once every week Once every month Once every year Example Once every 2 weeks Once every 6 months Cleaning Symbols These symbols show how to clean Choose the tool according to where you want to clean Cotton tipped Swab Cleaning Brush Compressed Air Cloth WARNING Turn off the Power switch before cleaning the sensor Otherwise if any button is pressed by accident it can cause s...

Page 371: ...371 SmartStacker User s Manual SmartStacker 90 degree Turn Conveyor 2nd Regist Unit B252 B231 B211 B212 B220 B253 Reflector Reflector B232 B251 B260 ...

Page 372: ...372 SmartStacker User s Manual SmartStacker Merge Conveyor B330 B310 B320 B322 B340 B332 10606660101B1 B594 B595 B593 B590 ...

Page 373: ...r Merge Stacker B410 B462 B448 B461 B446 B420 Reflector for B420 B450 Unlock the latches and lift the cover up Clean the reflector through this hole The reflector can be cleaned only when the delivery conveyor and the fork mechanism are lowered ...

Page 374: ...374 SmartStacker User s Manual SmartStacker B2 Stacker Optional 10606660101A1 B550 B510 B512 B523 B521 B522 B526 B524 B525 B520 Reflectors Reflectors ...

Page 375: ...ker 7 1 2 Cleaning the Air Filter Frequency of Cleaning the Air Filter for Power and Board Box Once a month Wash the filter with water If the filter is still contaminated re place it with a new filter 1st Regist Unit 2nd Regist Unit Back View ...

Page 376: ...376 SmartStacker User s Manual SmartStacker Merge Conveyor Merge Stacker B2 Stacker Optional ...

Page 377: ...r 7 1 3 Cleaning the Belts Frequency of Cleaning the Transport Belts Once a week Wipe the belts using a dry cloth If the belts are still contaminated use an alcohol soaked cloth 1st Regist Unit Transport Belt 90 degree Turn Conveyor Vacuum Belt ...

Page 378: ...378 SmartStacker User s Manual SmartStacker Merge Stacker Vacuum Belt Unlock the latches and raise the delivery unit Conveyor Belt Transport Belt ...

Page 379: ...379 SmartStacker User s Manual SmartStacker B2 Stacker Optional Vacuum Belt ...

Page 380: ...ng Symbols These symbols show how to lubricate Choose the tool according to where you want to lubricate Apply grease with a brush Lubricate with oil Apply grease with a grease gun WARNING Use the types of lubrication oil and grease which are recommended by HORIZON Other oil or grease may reduce the life of the machine or cause damage WARNING Turn off the Power switch before lubricate the mechanism...

Page 381: ...381 SmartStacker User s Manual SmartStacker Merge Conveyor ...

Page 382: ...ess Unit and the 2nd Process Unit They are the transparent rubber parts and they hold top and bottom of sheet while the sheet is being transported These sheet guides may bend if they are kept being pressed by the cutter holder Check the sheet guides once a week 1st Process Unit Sheet Guides 2nd Process Unit Sheet Guides ...

Page 383: ...e Power switch 2 Remove all the trim guides 2nd Process Unit 1st Process Unit Keep the removed trim guides on this 3 Remove two locking screws on the cutter unit 4 Hold the handle and draw out the cutter unit until it stops The rail stops at the bearing here ...

Page 384: ... User s Manual SmartStacker 5 If the sheet guides are pressed by the cutter holder turn the pulley manually and move the sheet guides 6 Check the sheet guides whether they bend or not OK NG 26030 60105A1 Pulley Pulley ...

Page 385: ...the frame again If the sheet guides are still bent replace them with new ones 26030 60105A2 Remove Push the projections and move up the sheet guide Attach Pull back the projections and insert the sheet guide into the slit Be careful with the upside and downside of the guide To remove the lower sheet guide move it down 7 After checking and attaching the sheet guides return the cutter unit 8 Tighten...

Page 386: ...any chips of rollers gray powder once a week 1st Process Unit 26030 60106A1 Roller Frame See page 383 and draw out the cutter unit Check for chips fallen on the frame If you find many chips rollers should be replaced Contact a service technician 2nd Process Unit 26030 60106A1 Roller Frame See page 383 and draw out the cutter unit Check for chips fallen on the frame If you find many chips rollers s...

Page 387: ...uum piston and the holes on the suction head away with compressed air Wipe the piston using a dry cloth If it is difficult to remove the dirt on the vacuum piston wipe with alcohol or kerosene CAUTION Do not lubricate the vacuum pistons Any lubricating oil will catch more paper dust Do not hit or scratch the pistons Keep the suction cups away from kerosene or oil to prevent them from deteriorating...

Page 388: ...Stacker User s Manual Optional Sheet Feeder Frequency of Cleaning the Air Filter for Power and Board Box Once a month Wash the filter with water If the filter is still contaminated re place it with a new filter ...

Page 389: ... 1 Turn off the Power switch 2 Remove two locking screws 3 Replace the broken separator with new one 4 Install the separator in the reverse order of removal Replacing the Suction Rubbers If the suction rubber is broken or deteriorates replace it with the new one which is supplied in the accessories 26030 60202B1 1 Turn off the Power switch 2 Pull out the suction rubber to remove it from the groove...

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Page 391: ...6 8 This chapter lists the specifications for this machine 8 Appendix ...

Page 392: ...Paper for B2 Stacker 104 7 to 360 gsm Paper Thickness 4 to 15 pt 0 1 to 0 381 mm 1 pt 1 1 000 The production speed may need to be reduced types and weights of sheets Sheet Feeder Capacity Option for near line and offline operation Max 920 mm or 36 2 including the pallet 120 mm or 4 72 Weight limit on table is 600 kg or 1 322 lb Sheet Stacking Merge Stacker Straight Stack or 10 mm or 0 39 Offset St...

Page 393: ...he Merge Stacker Emergency Stop Buttons Mounted on the First Regist Unit the Second Regist Unit the Merge Conveyor and the Merge Stacker Automatic Manual Setup Parts and Changeover Time Automatic Setup Parts Registration guide First Process Unit 14 parts Second Process Unit 8 parts Blank page ejection guide Scoring rollers 2 parts Stopper guides in 90 degree Turn Conveyor 2 parts Stopper guides in...

Page 394: ...se Level SmartStacker with Sheet Feeder LAeq 80 0 dB SmartStacker LAeq 78 7 dB Machine Weight 1st Regist Unit 336 kg or 740 1 lb 1st Process Unit 573 kg or 1 262 2 lb 2nd Regist Unit 561 kg or 1 235 7 lb 2nd Process Unit 570 kg or 1 255 5 lb Merge Conveyor 770 kg or 1 696 1 lb Merge Conveyor 1 020 kg or 2 246 7 lb when the B2 Stacker is connected Merge Stacker Exit Conveyor 804 kg or 1771 0 lb Out...

Page 395: ...from 110 to 130 mm or 4 33 to 5 11 call your local dealer However the pallets whose height is differ ent each other cannot be used Size for Pallet of B2 Stacker 8 1 2 Specification Requirement on PC for FLC Minimum Requirements Computer Processor CPU with Intel Core i5 or later Operating System Windows 7 Professional 64 bit Windows7 32 bit Windows8 32 bit 64 bit Windows10 32 bit 64 bit Computer Me...

Page 396: ...k e r S m a r t S t a c k e r User s Manual Installation Manual 26030 70201B1 S h e e t F e e d e r S m a r t S t a c k e r SmartStacker Sheet Feeder Mounting Plates 21 pcs Adjusting Tool 2 pcs 26030 70201C1 26030 70201D1 Bolt Caps 8 pcs Air Filter for Power and Board Box 5 pcs 26030 70201D2 Ground Wires Long 2 pcs Ground Wires Short 5 pcs 26030 70201E1 26030 70201F1 ...

Page 397: ...201G3 107 For 200V 220V Except for UL Version 26030 70201G4 002 Power Cables 2 pcs Transformer 1 pc For CE 400V 26030 70201G5 000 001 For CE 400V 26030 70201U1 Short Circuit Connector 1 pc 26030 70201G6 This is used by the service technician only Use it in case that it is not necessary to connect the interlock line between the upstream device and the machine in the inline system ...

Page 398: ...h Wrench 1 each 12090 90201F1 8 mm 6 mm 5 mm 4 mm 3 mm 2 5 mm 19 24 17 19 8 10 Hexagon Wrench 1 pc Stubby Screwdriver 1 pc 13074 11202J1 T handle Hexagon Wrench 4mm 12090 90201K1 Reversible Screwdriver 1 pc Tweezers 1 pair 26030 70201K3 26030 70201N1 Oil Applicator 1 pc Allen Wrench 1 pc 16060 70201T1 26030 70201K1 17 mm ...

Page 399: ...sed for First Regist Unit Positioning Tool 1 pc 26030 70201H3 This is used for inline system Accessories used for First and Second Process Unit Trim Guides 1 pc Screws 4 pcd 26030 70201H1 26030 70201H2 SB10 16 PW10 These are used to lock the units Air Hose for Trim Ejection 1set 26030 70201L1 Air Hose Hose Clamp Air Duct ...

Page 400: ...for Merge Conveyor Step 1 pc 26030 70201i1 Accessories used for Merge Stacker Step 1 pc Anti drop Guide 1 pc 26030 70201J1 26030 70201J2 Manual Cases 2 pcs Side Guide 1 pc 26030 70201J3 26030 70201J4 Stopper 1 pc Locking Bracket 1 pc 26030 70201J5 26030 70201J6 ...

Page 401: ...king Plate 1 pc 26030 70201J7 26030 70201J8 Screws 1 set 26030 70201J9 B4 8B x3 M5 12CRZP x4 B5 10TP x 2 8 2 2 Optional Sheet Feeder Accessories Pump and Manual 1 each Label 1 pc 23053 11201B1 Slope Plates small 1 pc Slope Plates large 1 pc 26030 70202C1 26030 70202C2 ...

Page 402: ...s L Type Bracket S small 1 pc Mounting Screw for L Type Bracket 15 sets Red LAN Cable 1 pc 26030 70201R1 PW6 SW6 SB6 16 26030 70401B1 Cable No 20 1 pc Cable No 11 1 pc 26030 70401B2 20 26030 70401B3 11 Feed Guides 2 pcs Smaller feed guides 2 pcs 26030 70202H1 26030 70202H2 ...

Page 403: ...3 SmartStacker User s Manual Accessories Suction Cup N8 10 pcs Suction Cup N5 10 pcs 26030 70201S1 26030 70201S1 Separator 1 pc Wedge 4 pcs 26030 70201Q1 13074 11201P1 Ground Wire 550mm 1 pc 26030 70201E1 ...

Page 404: ...70204A1 26030 70204B1 Stand 1 pc Work Table 1 assy 26030 70204A2 26030 70204E1 Manual Case 1 pc Vertical Articulated Arm and User s Manual 1 set 26030 70201J3 Install this case inside the frame of the work table 26030 70203C1 Install this to the work table to lock the monitor Installation CD ROM 1 set 26030 70201O1 ...

Page 405: ...8TP x 4 106066 70204B1 SB6 12 x 2 SW6 x 2 x 2 Open Close Guide A1 AS 1 set Entrance Unit 1 set 106066 70204D1 SB6 12 x 2 SW6 x 2 x 2 106066 70204F1 M5 12CRZP x 2 Entrance Unit Bracket 2 pcs Timing Belt for Entrance Unit 1 pc 106066 70204G1 B5 10ZP x 8 106066 70204T1 Middle Unit 1 set Register Unit 1 set 106066 70204W1 M5 12CRZP x 5 106066 70204X1 ...

Page 406: ...TT4 8TP x 4 106066 70204T1 Lower Cover for B2 Stacker 1 pc Square Bushing 1 pc 106066 70204I1 SB5 10 x 3 M5 12CRZP x 2 106066 70204J1 Duct500 1 pc Unit Locking Bracket 1 pc 106066 70204K1 B5 10ZP x 2 106066 70204L1 B5 10ZP x 8 Connector Bracket 1 pc Base Frame 1 pc 106066 70204M1 B4 8ZP x 2 106066 70204N1 M5 12CRZP x 9 ...

Page 407: ...x 4 SB12 50 x 1 SW8 x 4 PW8 x 4 106066 70204P1 SB12 50 x 1 B5 10ZP x 8 Guide Holding Plate 1 pc Hoisting Hooks 4 pcs 106066 70204Q1 TT4 8TP x 3 106066 70204R1 PW16 x 4 Edge Saddle 1 pc Edge Saddle 1 pc 106066 70204S1 106066 70204Y1 Round Bushing 2 pcs Cable Clamp 2 pcs 106066 70204Z1 106066 70204V1 ...

Page 408: ...for Register Section Transport Motor 1 pc 106066 70205B1 106066 70205B1 Bus Bar 1 pc Power Input Wires for Inverter 3 pcs 106066 70205A1 106066 70205E1 Output Cable for Inverter 1 pc Ground Wire for Inverter 1 pc 106066 70205F1 106066 70205D1 LAN Cable for Inverter 1 pc Grease 1 pc 106066 70205G1 106066 70204U1 ...

Page 409: ...0205I1 Bolt Caps 4 pcs Slope Plate 1 pc 106066 70205J1 White x 2 Black x 2 M6 12CRZP x 4 106066 70205K1 L shaped Bracket L 1 pc L shaped Bracket R 1 pc SB8 16 x 2 PW8 x 2 106066 70205L1 SB8 16 x 2 PW8 x 2 106066 70205M1 Container 1 pc Left Lower Cover 1 pc 106066 70205N1 TT4 8TP x 4 106066 70205O1 ...

Page 410: ...Bracket for Right Lower Cover 1 pc Lower Cover FR 2 pcs M5 12CRZP x 2 106066 70205R1 PW8 large x 8 106066 70205S1 B4 12ZP x 8 Protector 1 pc Power Box 1 set M5 12CRZP x 6 106066 70205T1 M5 12CRZP x 6 106066 70205U1 Bracket for Rear Lower Cover 1 pc Ground Wire 1 pc 106066 70205V1 B5 10ZP x 2 Between B2 Stacker and Merge Conveyor 106066 70205D1 ...

Page 411: ...This page is intentionally left blank ...

Page 412: ...Manufacturer Phone 81 75 934 6700 Fax 81 75 934 6708 www horizon co jp ...

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