Magnetic MPB-311 Page 42 Operating Instructions Manual Download

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MPB-311

Mounting

7.6

Assembling and mounting the base frame

Dimensions of foundation and base frame, position of foundation anchors, levelling

screws and empty conduits:

Page 39, chapter 7.5.4.

IMPORTANT!
Note that there are two different base frames. The FURA-B base

frame is for pedestrian gates without optional roof. The FURA-B-D

base frame is for pedestrian gates with roof. The foundation and

empty conduit plans depend on the selected base frame.

Summary of Contents for MPB-311

Page 1: ...Operating Instructions Full height turnstile with bicycle access MPB 311 Doc ID 58170055EN Version 00...

Page 2: ...eim Germany Phone 49 7622 695 5 Fax 49 7622 695 802 info magnetic germany com www magnetic access com Original Operating Instructions This document is available as PDF in the Magnetic Autocontrol down...

Page 3: ...ifications 10 2 3 Target groups 11 2 3 1 Operator and its responsibility 11 2 3 2 Personnel activities and qualifications 12 2 4 Personal protective equipment 13 2 5 Symbols on the device 14 2 6 For y...

Page 4: ...and laying empty conduits 37 7 5 1 Foundation requirements 37 7 5 2 Empty conduits requirements 38 7 5 3 Building the foundation and laying empty conduits 38 7 5 4 Foundation and empty conduit plans 3...

Page 5: ...he optional mounting pillar for access control devices 78 9 Electrical connection 86 9 1 Safety during electrical connection 86 9 2 Installing electrical protective devices 87 9 3 Opening and closing...

Page 6: ...02 15 Spare parts and repair 103 15 1 Spare parts 103 15 2 Changing and adjusting proximity sensors 103 16 Conversion 105 16 1 Safety during conversion 105 16 2 Converting the locking unit 105 17 Cust...

Page 7: ...l unit and trouble shooting see the separate document Description control unit MGC Doc ID 58170027 1 2 Reading and storing the operating instructions Pre requisite for secure work is compliance with a...

Page 8: ...defective product 1 4 Symbols and illustrations used in the operating instructions 1 4 1 Warning notes and notices Warning notes are characterised by pictograms in these instructions A warning note s...

Page 9: ...lead to minor injuries if not avoided NOTICE The signal word NOTICE indicates a potentially harmful situation which leads to property damage if not avoided Notes and recommendations IMPORTANT The sign...

Page 10: ...rian gate under the supervision of an adult The pedestrian gate may only be mounted on non flammable floors The pedestrian gate may only be operated within the temperature range indicated on the type...

Page 11: ...ions to any new provisions standards and usage conditions where required clearly regulate the responsibilities for all work on the product and with the product such as mounting commissioning operation...

Page 12: ...te safety measures Technician Has completed training as a systems mechanic machinery technician installation mechanic installation technician or has comparable technical training Has completed trainin...

Page 13: ...ing X X 1 As per the supplied log book Full height turnstile with bicycle access MPB 311 2 According to the maintenance plan in these operating instructions 3 At least once a year in accordance with t...

Page 14: ...the electrical system Before commencing any work switch off power supply and secure against restarting Test for absence of voltage Perform the electrical installation in accordance with the applicabl...

Page 15: ...roper disposal Improper disposal can result in damage to the environment Dispose of the product in accordance with local and national laws and regulations Sort resources and supply them to recycling 2...

Page 16: ...s must be connected to the intended earthing points B A 5 4 3 6 C D 1 2 3 Mag01341 Fig 1 Earthing support beam cover and service door 1 Support beam 2 Cover 3 Service door 4 Protective earth conductor...

Page 17: ...double D Earthing point mounting panel support beam single a Brass nut b Schnorr fuse c Brass disc d Ring cable lug e Contact disc f Earthing bolt g Countersunk screw for earthing 1 Protective earth...

Page 18: ...2025 2500 45 650 636 2428 90 2235 725 min 2300 54 160 250 30 1200 925 38 6 677 Mag00623e Fig 3 Dimensions dimensions in mm View from the zone controlled ZC Here version MPB B Entrance side right Ligh...

Page 19: ...0 120 1200 1706 995 2458 Mag00624d 1300 Fig 4 Dimensions side view dimensions in mm Lighting optional Mounting bracket or mounting pillar optional only one option possible In case of mounting bracket...

Page 20: ...version MPB B entrance side right Illumination and mounting pillars optional A Zone not controlled ZNC B Zone controlled ZC Designation Value Dimensions width x depth x height 2428 mm x 2458 mm x 230...

Page 21: ...t 85 W At home position 60 W Starting current max 30 ms 19 A Duty cycle 100 Table 4 Electrical connection 3 3 Operating conditions Designation Value Operating temperature range 25 to 55 C Storage temp...

Page 22: ...Input voltage 24 10 V DC Input current 10 mA per input Max cable length 1 30 m Digital outputs Number 4 open collector Input voltage 24 10 V DC Input current 100 mA Max cable length 1 30 m Relay outp...

Page 23: ...311 1 Cage half with blocking bracket 2 Mounting pillar optional for customer s access control devices 3 Centre pillar floor bearing 4 Centre pillar 5 Guide element 6 bicycle door floor bearing 7 Uppe...

Page 24: ...y an external command transmitter e g card reader The centre pillar is moved depending on the drive version With the electromechanical version the centre pillar is moved manually The end positions are...

Page 25: ...is to the right of the centre pillar Entry and exit The service door or the cover of the support beam points into the zone controlled Entry Passage from the zone not controlled ZNC to the zone contro...

Page 26: ...3xxB Entry Mag00591b Fig 7 Version Entrance side right view from the zone not controlled ZNC the entrance is to the right of the centre pillar Exit Mag01237a Fig 8 Version Entrance side right view fr...

Page 27: ...3xxA Entry Mag00590b Fig 9 Version Entrance side left view from the zone not controlled ZNC the entrance is to the left of the centre pillar Exit Mag01238a Fig 10 Version Entrance side left view from...

Page 28: ...e Note the extent of damage on the transport documents or on the delivery note of the carrier Lodge complaint IMPORTANT Lodge a complaint for each defect as soon as it is recognised Compensation claim...

Page 29: ...ly dimensioned lifting gear Observe the weight of the respective components Only install the pedestrian gate when there is little or no wind Secure the components against falling off or tipping WARNIN...

Page 30: ...ure the transported goods with sufficiently dimensioned lifting gear 5 4 Storage Store packages or the product under the following conditions Store the delivery in its original packaging Observe the s...

Page 31: ...install the pedestrian gate when there is little or no wind Secure the components against falling off or tipping WARNING Lifting heavy loads Lifting heavy objects can result in severe damage to the ba...

Page 32: ...pedestrian gate by default 1 base with two handrails 1 cage half with blocking bracket 1 centre pillar 1 guide element 1 upper barrier 1 bicycle door 1 support beam with mounted cover 1 floor bearing...

Page 33: ...GmbH D 79650 Schopfheim 1 2 3 5 6 7 10 11 12 4 8 9 Fig 11 Type plate 1 Product designation 2 Serial number 3 Power supply 4 Frequency 5 Current consumption 6 Power consumption 7 IP rating 8 Duty cycl...

Page 34: ...lting in crushing and serious injury Mount the pedestrian gate in accordance with the description on the foundation Observe and follow separate notes and instructions provided by the manufacturer of t...

Page 35: ...he optional base frame FURA B or FURA B Directly on the foundation 7 2 2 Optional base frame FURA B or FURA B D In this version install the base frame on a foundation with foundation anchors Install t...

Page 36: ...lowing work steps must performed during mounting Unpack the pedestrian gate Page 31 chapter 6 1 Assemble and mount optional base frame Page 42 chapter 7 6 Plan and install induction loops Page 46 chap...

Page 37: ...7 5 1 Foundation requirements The foundation must meet the following requirements Have sufficient load carrying capacity Concrete C20 25 or corresponding industrial floor Fastening must have a secure...

Page 38: ...n individual empty conduits must be installed for all mains cables and control lines Foundation and empty conduit plans Page 39 chapter 7 5 4 7 5 3 Building the foundation and laying empty conduits 1...

Page 39: ...ndation and empty conduit plans Marking Description F Foundation anchor holes for anchor rods Hilti HIT Z R M10 x 160 A4 Drilling diameter 12 mm drilling depth 105 mm Observe separate instructions for...

Page 40: ...1865 1400 935 221 2 386 2 275 781 1250 1550 2019 2059 2247 N F F F LR F N F F LR F F N N F N F F LR F F N F F F F F F N F F N F F N F F LR LR Mag01125 Fig 13 Foundation and empty conduit plan for base...

Page 41: ...275 781 1250 1550 2019 2059 2247 200 200 3036 5 2776 5 134 134 N F F F2 LR F N F F LR F N F N F F LR F F N F F F F N F F N F N F F LR LR F F F F N F F F F2 F2 F2 F2 F2 F2 F2 Mag01126 Fig 14 Foundatio...

Page 42: ...dation anchors levelling screws and empty conduits Page 39 chapter 7 5 4 IMPORTANT Note that there are two different base frames The FURA B base frame is for pedestrian gates without optional roof The...

Page 43: ...or MPB without optional roof 3 1 2 2 3 3 2 1 5 6 5 6 4 4 Mag01128a Fig 15 Assembling the base frame FURA B 1 Base frame FURA B 2 Bicycle access T extension 3 Adapter for handrails 2 pcs 4 Hexagon head...

Page 44: ...as shown in the following figure 2 5 6 7 2 5 6 7 2 2 2 3 4 3 4 1 Mag01129a Fig 16 Installing the adapter for the optional roof base frame FURA B D 1 Base frame FURA B 2 Adapter for roof 2 pcs 3 Adapt...

Page 45: ...foundation has cured The foundation is precisely 150 mm lower than the finished paving Page 39 Fig 12 4 5 6 7 3 1 8 1 Mag01130a 2 Fig 17 Mounting the base frame 1 Base frame FURA B 2 Borehole 3 Ancho...

Page 46: ...firmly The base frame is mounted You can mount the components of the pedestrian gate Page 51 chapter 7 8 7 7 Planning and installing induction loops After successful access control and once the induc...

Page 47: ...350 450 150 9 0 0 150 1 2 3 5 A A B B 4 Fig 18 Location plan of induction loops for bicycle access dimensions in mm A Pedestrian passage B Bicycle access 1 Magnetic induction loop IS06 double installe...

Page 48: ...or installing that the loop cannot move anymore once it is in operation Any geometric alteration will act as inductivity change which will set the detector to an error state Brittle road surfaces loos...

Page 49: ...p 4 Induction loop Mag00642 2 1 3 4 5 30 150 25 50 Fig 20 Installing an induction loop in bitumen asphalt or concrete dimensions in mm 1 Groove with potting compound 2 Asphalt surface 3 Quartz sand fi...

Page 50: ...ps under interlocking stone paving Mag00641 2 3 4 1 150 30 30 Fig 21 Installing an induction loop under interlocking stone paving dimensions in mm 1 Paving 2 Induction loop 3 Sand bed 4 Substructure W...

Page 51: ...y of the loop 70 to 500 H If the values are not within the specified ranges the induction loop is defective 7 8 Mounting the pedestrian gate The mounting of the pedestrian gate on a base frame and the...

Page 52: ...h the support of the base 2 Mounting base with two railings For this the delivery includes screws in two different lengths Install the screws alternatingly There must be a long screw between two short...

Page 53: ...f the cage half with the blocking bracket using the pull 4 Mount the cage half with blocking bracket 1 4 2 3 1 5 4 2 3 1 Mag01087a Fig 23 Mounting the cage half with blocking bracket 1 Cage half with...

Page 54: ...ctor for the cover must be disconnected 1 Open the service door with the supplied key 2 Disconnect the protective earth conductor for the cover at the earthing point of the support beam 1 Mag01308a 2...

Page 55: ...nd the base with railings At the same time pull the lines through the bores in the bottom of the support beam WARNING Risk of injury from a falling support beam 7 Immediately secure the support beam u...

Page 56: ...ting up grounding and installing the support beam 1 Support beam 2 Countersunk screw 3 Countersunk screw 4 Nut M12 5 Counter disc M10 for grounding the support beam 6 Hexagon head screw M10 x 20 for g...

Page 57: ...the bicycle door to the drive unit you need to remove the locking unit the end stops the locking discs and the centring bolts The centring bolts are located below the locking discs 1 5 2 3 4 2 3 Mag0...

Page 58: ...ws of the end stops 4 Remove the end stops 1 2 2 Mag01285 Fig 28 Removing the locking unit and end stops 1 Locking unit 2 End stops IMPORTANT Complete the following steps always turning the drive flan...

Page 59: ...s visible 6 Unscrew the first hold down screw 7 Remove the first locking disc 8 Loosen and remove the first two centring bolts Top To p Top Top T o p T o p 3 1 135 3 2 Mag01286 Fig 30 Removing the hol...

Page 60: ...311 MPB 311 Mounting To p T o p T o p 180 3 1 3 2 Mag01287 Fig 31 Removing the hold down screw locking disc and centring bolt 1 Hold down screw 2 Locking disc here locking disc 1 with groove 3 Centrin...

Page 61: ...d the bicycle door Mounting the floor bearing 1 Mount the floor bearing for the bicycle door 4 2 3 4 5 Mag01288 1 Fig 32 Mount the floor bearing for the bicycle door 1 Floor bearing 2 Hexagon head scr...

Page 62: ...2 MPB 311 MPB 311 Mounting Mounting the bicycle door 1 Attach the bicycle door to the floor bearing 1 1 2 Mag01289 Fig 33 Attaching the bicycle door to the floor bearing 1 Bicycle door 2 Floor bearing...

Page 63: ...uring discs and attachment screws supplied Secure attachment screws with threadlocker such as Loctite 241 Screw in the first attachment screw with the wedge securing disc Lift the bicycle door up to t...

Page 64: ...installing the locking discs The inscription TOP must face upwards The groove of locking disc 1 must point in the direction of the closed bicycle door and the locking unit that has not yet been insta...

Page 65: ...crew Top To p Top Top T o p T o p 2 1 Mag01293 Fig 37 Mounting locking washer 1 and hold down screw 1 Locking disc here locking disc 1 with groove 2 Hold down screw 8 Mount the end stops and locking u...

Page 66: ...ith threadlocker such as Loctite 241 2 Tighten headless screw so that the bicycle door can be moved easily in both rotating directions 1 3 1 2 Mag01295 Fig 39 Fixing the bicycle door to the floor bear...

Page 67: ...ar offset between the switching cam and the proximity sensor you need to adjust the cam plate as follows 1 Loosen the hexagon socket screw on the drive shaft using a size 4 wrench 2 Turn the cam plate...

Page 68: ...1 Attach sleeve and washer with hexagon head screw 2 Slide the plastic bearing over the sleeve washer and hexagon head screw The conical side of the plastic bearing must point downwards 4 3 2 5 Mag012...

Page 69: ...69 MPB 311 MPB 311 Mounting Mounting the centre pillar 1 Place the centre pillar on the floor bearing 1 2 Mag01297 Fig 42 Placing the centre pillar on the floor bearing 1 Centre pillar 2 Floor bearing...

Page 70: ...the bracket rows of the centre pillar must be in a certain position 2 Make sure that the locking unit is in the home position The countersink in the cam plate must point in the direction of the locki...

Page 71: ...ing bracket pos 3 The centre pillar is in the locked position The bracket row pos 1 opposite the countersink pos 2 is in the locked position Mag01299 1 2 2 3 A Fig 44 Alignment of the centre pillar be...

Page 72: ...as Loctite 241 Screw in two screws by hand each with a Nordlock lock Lift the centre pillar up to the locking flange Turn the centre pillar so that the other two screws with the Nordlock locks can be...

Page 73: ...s flush with the centre pillar 2 Secure threaded pins with threadlocker such as Loctite 241 3 Tighten all 3 headless screws such that the centre pillar can be moved easily in both rotating directions...

Page 74: ...PB 311 Mounting 7 8 6 Mounting the upper barrier of the bicycle access 1 Mount the upper barrier to the support beam 1 2 3 1 2 3 Mag01265 Fig 47 Mounting of the upper barrier 1 Upper barrier 2 Screw 8...

Page 75: ...e guide element must be vertically aligned 1 2 3 4 1 Mag01266 Fig 48 Mounting of the guide element 1 Guide element 2 Screw 3 Spring washer 4 Washer 7 8 8 Connecting two pedestrian gates If the system...

Page 76: ...he work is interrupted for a longer period of time the support beam must be closed with the cover We recommend checking that the protective earth conductors for the cover and the service door are corr...

Page 77: ...uctor for the service door is located on the service door and connected to the cover 4 Close the service door 5 Put the cover onto the support beam from the front 6 Secure the cover with the screws 7...

Page 78: ...access control devices IMPORTANT Magnetic offers the mounting pillar ASMP as attachment for the installation of access control devices Mag01093a Fig 50 Optional mounting pillars If the mounting pillar...

Page 79: ...half 2 Either place a M8 blind rivet nut or cut a M8 thread in the 10 mm holes 3 Drill a hole with a diameter of 30 mm for the pull wires and lines 600 101 10 30 45 Mag00898a 10 1052 3 1 1 2 Fig 51 R...

Page 80: ...80 MPB 311 MPB 311 Mounting the optional mounting pillar for access control devices Installing the mounting pillar Mag00899 Fig 52 Mounting pillar and attachment material...

Page 81: ...ng pillar for access control devices 1 Mount the U profile to the outer support of the cage half 3 2 1 4 5 Mag00900 Fig 53 Mounting the U profile 1 U profile 2 Outer support cage half 3 Washer D8 4 4...

Page 82: ...82 MPB 311 MPB 311 Mounting the optional mounting pillar for access control devices 2 Mount the lower holder Mag00901 2 1 3 Fig 54 Mounting the lower holder 1 Spring washer A6 2 Screw M6 x 16...

Page 83: ...ess control devices 3 Mount the attachment angle to the mounting pillar Tighten nut by hand Mag00902 2 1 3 4 5 6 7 Fig 55 Mounting the attachment angle 1 Screw DIN 7991 M8 x 25 2 Sleeve 3 Attachment a...

Page 84: ...access control devices 4 Mount the attachment angle with mounting pillar to the U profile Mag00903 2 1 Fig 56 Mounting the attachment angle 1 Spring washer A6 2 Screw M6 x 16 5 Align the mounting pill...

Page 85: ...g pillar for access control devices 6 Fix the mounting pillar to the lower holder 2 1 3 4 Mag00905 Fig 58 Fixing the mounting pillar 1 Nut M8 2 Spring washer A8 3 Washer D8 4 4 Screw M8 x 25 7 Tighten...

Page 86: ...rical safety experts may perform any work on the electrical system Before commencing any work switch off power supply and secure against restarting Test for absence of voltage Keep live parts free fro...

Page 87: ...other electromagnetic environments may result in interferences or malfunction Place control lines and mains cables into separate conduits Customer access control devices signal transmitters and recei...

Page 88: ...ing point on the cover and an earthing point on the support beam 9 3 1 Opening and closing the cover Opening the cover 1 Open the service door with the supplied key 2 Disconnect the protective earth c...

Page 89: ...cover 7 Pull the cover to the front and remove it Closing the cover 1 Open the service door with the supplied key DANGER Danger to life if the protective earth conductor for the cover is not connected...

Page 90: ...if the protective earth conductor for the service door is not connected 1 Ensure that the protective earth conductor for the service door is located on the service door and connected to the cover 2 Cl...

Page 91: ...etween 1 5 and 4 mm Observe national regulations regarding cable length and corresponding wire cross section 1 Disconnect the pedestrian gate from the power supply Ensure absence of voltage Secure aga...

Page 92: ...a Fig 63 Connecting the mains cable 1 Tension relief 2 Mains cable 3 Terminals mains cable X1 9 5 Connecting customer control lines IMPORTANT For connecting the control lines provided by the customer...

Page 93: ...ctric shock and therefore potentially fatal injury Only qualified electricians may perform any work on the electrical system Connect the mains cable correctly to the terminals Ensure that the mains ca...

Page 94: ...devices installed Is the pedestrian gate connected according to electrical circuit diagram Is the emergency signal transmitter correctly connected Are the customer s signal transmitters and receivers...

Page 95: ...oes Protective helmet 10 2 Putting the pedestrian gate into operation Perform the following tests for each passage during commissioning Home position of the centre pillar Function of the centre pillar...

Page 96: ...the equipment Wait at least 10 seconds after switching off the pedestrian gate before you switch the mains power on again 1 3 1 2 3 2 1 Mag01132a Fig 64 Switching the pedestrian gate on and off 1 2 pi...

Page 97: ...nal receivers and on the parameterisation of the control unit We recommend to create a description for the operation depending on the connected devices and the parameterisation IMPORTANT For parameter...

Page 98: ...cleaning and maintenance Qualification of personnel Cleaning Operator Cleaning and maintenance Technician Qualified electrician Page 12 chapter 2 3 2 Personal protective equipment Wear the following p...

Page 99: ...t regular intervals Remove soiling appropriately Never use wet cloth For powder coated components Clean or pre clean regularly with a damp cloth and then dry off carefully For stainless steel componen...

Page 100: ...life electrical voltage 2 Open cover Page 88 chapter 9 3 1 3 Use a vacuum cleaner to clean dust from the inside of the support beam 4 Close cover 13 3 Maintenance schedule The maintenance plan lists...

Page 101: ...the centre pillar Technician Check the screw connection of the flange connection of the bicycle door Technician Check the function of the locking mechanism for the centre pillar Technician Check the i...

Page 102: ...102 MPB 311 MPB 311 Corrective action 14 Corrective action IMPORTANT In case of a fault please contact Magnetic Customer Support...

Page 103: ...15 2 Changing and adjusting proximity sensors Separate electrical circuit diagram The pedestrian passage is equipped with two inductive proximity sensors These proximity sensors are used to detect the...

Page 104: ...proximity sensor Loosen the nut for this purpose 4 Mount new proximity sensor Make sure that the distance to the cam is between 0 5 and 2 0 mm 5 Attach the proximity sensor Tighten the nut 6 Connect...

Page 105: ...Personal protective equipment Wear the following personal protective equipment Work clothes Protective gloves Safety shoes Protective helmet 16 2 Converting the locking unit By default the locking un...

Page 106: ...vent of a power failure The passage is free for both directions In the event of a power failure the passage is blocked for both directions The centre pillar is locked Required washers 6 washers 3 inne...

Page 107: ...s on the holder 4 Loosen and remove the union nut 5 Remove the 6 washers Mag00889a Fig 69 Remove magnet washers and union nut 6 Turn magnet 180 7 Remove one washer The sixth washer is not required for...

Page 108: ...hreadlocker such as Loctite 241 Mag00891a 2 1 Fig 71 Mount magnet washers and union nut locked when de energised 1 3 washers between magnet and holder 2 2 washers between notch lever and union nut 12...

Page 109: ...nical advice Notices concerning the responsible contact person can be retrieved by telephone fax E mail or via the Internet at any time refer to manufacturer s address on page 2 IMPORTANT In order to...

Page 110: ...ection Page 96 chapter 10 3 18 1 Safety during decommissioning Qualification of personnel Technician Qualified electrician Page 12 chapter 2 3 2 Personal protective equipment Wear the following person...

Page 111: ...ctive equipment Work clothes Protective gloves Safety shoes Protective helmet 19 2 Dismounting and disposal of the system Requirements The pedestrian gate is out of order Page 110 chapter 18 2 1 Disas...

Page 112: ...ry Electrical equipment of machines Part 1 Specifications for general requirements EN 61000 6 2 2005 AC 2005 Electromagnetic compatibility EMC Part 6 2 Generic standard Immunity for industrial environ...

Page 113: ...76 Service door 16 76 Support beam 16 56 Electrical connection 86 Check 94 Technical data 21 Emergency opening 93 Emissions 21 Empty conduits Requirements 38 End stops 57 58 Entry Definition 25 EU Dec...

Page 114: ...door 67 Proximity sensor centre pillar B1 103 B2 103 Changing 103 Set 104 Q Qualification Personnel 12 R Receipt of goods 28 Repair 103 Right Definition 25 S Safety 10 Scope of delivery 32 Service do...

Page 115: ...115 MPB 311 MPB 311...

Page 116: ...ETIC AUTOCONTROL GMBH Grienmatt 20 D 79650 Schopfheim Germany Phone 49 7622 695 5 Fax 49 7622 695 802 info magnetic germany com www magnetic access com Sales partner Doc ID 58170055EN Version 00 F1004...

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