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REPAIR INSTRUCTIONS, PART 1
Page 159
EGR Valve Removal
[214 QE]
1. Disconnect the electrical lead from the
terminal on the EGR valve.
Current-production engines are equipped with the
one-piece cool tube assembly arrangement
which utilizes spacer studs and a cool tube
mounting bracket installed above the EGR valve
mounting block (Figure 146. The bracket and
spacers are removed before removing the valve.
146
Figure 146 — EGR Valve (Shown with One-Piece Cool
Tube Mounting Bracket)
2. Remove the three nuts retaining the EGR
valve upper mounting bracket to the spacer
studs and remove the bracket and washers.
3. Remove the three spacer studs supporting
the cool tube upper mounting bracket from
the EGR valve mounting studs.
4. Remove the four nuts retaining the EGR
valve assembly to the exhaust manifold and
remove the valve assembly (Figure 147).
Remove and discard the metal gasket from
the manifold.
147
Figure 147 — EGR Valve Removal
5. Inspect the valve assembly for damage and
test as required. Replace the assembly if
necessary.
1. EGR Cool Tube Upper
Mounting Bracket
2. Spacer Studs
3. EGR Valve Mounting
Nuts
4. EGR Valve
1. EGR Valve Assembly
2. Exhaust Manifold
5-111.bk Page 159 Monday, July 10, 2006 2:26 PM
Summary of Contents for ASET AC
Page 6: ...TABLE OF CONTENTS Page iii TABLE OF CONTENTS 5 111 bk Page iii Monday July 10 2006 2 26 PM...
Page 14: ...INTRODUCTION Page 1 INTRODUCTION 5 111 bk Page 1 Monday July 10 2006 2 26 PM...
Page 23: ...Page 10 NOTES 5 111 bk Page 10 Monday July 10 2006 2 26 PM...
Page 96: ...COMPONENT LOCATOR Page 83 COMPONENT LOCATOR 5 111 bk Page 83 Monday July 10 2006 2 26 PM...
Page 99: ...Page 86 NOTES 5 111 bk Page 86 Monday July 10 2006 2 26 PM...
Page 100: ...TROUBLESHOOTING Page 87 TROUBLESHOOTING 5 111 bk Page 87 Monday July 10 2006 2 26 PM...
Page 140: ...MAINTENANCE Page 127 MAINTENANCE 5 111 bk Page 127 Monday July 10 2006 2 26 PM...
Page 153: ...Page 140 NOTES 5 111 bk Page 140 Monday July 10 2006 2 26 PM...
Page 383: ...Page 370 NOTES 5 111 bk Page 370 Monday July 10 2006 2 26 PM...
Page 479: ...Page 466 NOTES 5 111 bk Page 466 Monday July 10 2006 2 26 PM...
Page 480: ...SPECIFICATIONS Page 467 SPECIFICATIONS 5 111 bk Page 467 Monday July 10 2006 2 26 PM...
Page 505: ...Page 492 NOTES 5 111 bk Page 492 Monday July 10 2006 2 26 PM...
Page 513: ...Page 500 NOTES 5 111 bk Page 500 Monday July 10 2006 2 26 PM...
Page 519: ...Page 506 NOTES 5 111 bk Page 506 Monday July 10 2006 2 26 PM...
Page 520: ...APPENDIX Page 507 APPENDIX 5 111 bk Page 507 Monday July 10 2006 2 26 PM...
Page 528: ...INDEX Page 515 INDEX Index fm Page 515 Monday July 10 2006 2 48 PM...
Page 535: ...Page 522 NOTES Index fm Page 522 Monday July 10 2006 2 48 PM...