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MacDon M Series, Assembly Instructions Manual

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MacDon M Series Assembly Instructions Manual Download Page 66

UNLOADING AND ASSEMBLY 

Form # 169242

 

 

Model Year - 2009

 

 

64

 

 

(continued next page) 

L1

C x x x || S E T   C O N T R O L   L O C K S ?

L2

M x x x ||

N O   /  Y E S

V I E W

C O N T R O L

L O C K S ?

L1

C x x x || H E A D E R

T I L T

L2

M x x x ||     E N A B L E D /  L O C K E D

L1

C x x x || H E A D E R

F L O A T

L2

M x x x ||     E N A B L E D /  L O C K E D

L1

C x x x || R E E L   F O R E /  A F T

L2

M x x x ||     E N A B L E D /  L O C K E D

L1

C x x x || D R A P E R

S P E E D

L2

M x x x ||     E N A B L E D /  L O C K E D

L1

C x x x || A U G E R   S P E E D

L2

M x x x ||     E N A B L E D /  L O C K E D

L1

C x x x || K N I F E   S P E E D

L2

M x x x ||     E N A B L E D /  L O C K E D

or

L1

C x x x || D I S K   S P E E D

L2

M x x x ||     E N A B L E D /  L O C K E D

L1

C x x x || R E E L   S P E E D

L2

M x x x ||     E N A B L E D /  L O C K E D

L1

C x x x || E X I T

C O N T R O L

L O C K S ?

L2

M x x x ||

N O /  Y E S

H E A D E R

T I L T    

L1

C x x x || V I E W   C O N T R O L

L O C K S ?

L2

M x x x ||

N O   /  Y E S

E X I T

T R A C T O R

S E T U P ? 

L1

C x x x || H E A D E R

T I L T

L2

M x x x ||     5 7 5 . 1

H R S

E N A B L E D

L2

M x x x ||     6 4 8 . 6

H R S

L O C K E D

L1

C x x x || H E A D E R

F L O A T

L2

M x x x ||     5 7 5 . 1

H R S

E N A B L E D

L2

M x x x ||     6 4 8 . 6

H R S

L O C K E D

L1

C x x x || R E E L   F O R E /  A F T

L2

M x x x ||     5 7 5 . 1

H R S

E N A B L E D

L2

M x x x ||     6 4 8 . 6

H R S

L O C K E D

L1

C x x x || D R A P E R

S P E E D

L2

M x x x ||     5 7 5 . 1

H R S

E N A B L E D

L2

M x x x ||     6 4 8 . 6

H R S

L O C K E D

L1

C x x x || A U G E R   S P E E D

L2

M x x x ||     5 7 5 . 1

H R S

E N A B L E D

L2

M x x x ||     6 4 8 . 6

H R S

L O C K E D

L1

C x x x || K N I F E   S P E E D

L2

M x x x ||     5 7 5 . 1

H R S

E N A B L E D

L2

M x x x ||     6 4 8 . 6

H R S

L O C K E D

L1

C x x x || D I S K   S P E E D

L2

M x x x ||     5 7 5 . 1

H R S

E N A B L E D

L2

M x x x ||     6 4 8 . 6

H R S

L O C K E D

L1

C x x x || R E E L   S P E E D

L2

M x x x ||     5 7 5 . 1

H R S

E N A B L E D

L2

M x x x ||     6 4 8 . 6

H R S

L O C K E D

L1

C x x x || E X I T   V I E W

L O C K O U T S ?

L2

M x x x ||      

    N O /  Y E S

H E A D E R

T I L T    

L1

C x x x || E X I T   T R A C T O R

S E T U P ? 

L2

M x x x ||      

    N O  / Y E S

S E T

K N I F E

S P E E D ?

Using the "arrow" keys allows the operator to 

select the various functions. Pressing "SELECT" 

will go to the EXIT VIEW LOCKOUTS?  menu 

selection.

If "NO" then jump to:

This menu allows the operator to selectably "lock 

out" the control functions for the various header 

functions. The default or selected "status" for 

each item will flash.

The "arrow" keys are used to ENABLE or LOCK 

OUT each function. Pressing "SELECT" will go 

to the next L1 menu item.

If "NO" then jump to:

If "NO" then jump to:

If "NO" then jump to:

If "NO" then jump to:

When the control lock outs are viewed the lower 

display line (L2) will show the engine hours and 

either ENABLED or LOCKED to indicate the 

present status along with the engine hours at 

which time the function was either ENABLED or 

LOCKED.

Y
E
S

Y
E
S

Summary of Contents for M Series

Page 1: ...Form 169242 Model Year 2009 M Series Self Propelled Windrower UNLOADING ASSEMBLY INSTRUCTIONS for CONTAINER SHIPMENTS ...

Page 2: ...Form 169242 Model Year 2009 MACDON SELF PROPELLED AUGER HEADER MACDON SELF PROPELLED WINDROWER TRACTOR ...

Page 3: ...TALL LIGHT AND MIRROR ASSEMBLIES 15 STEP 7 REMOVE LEG ASSEMBLIES 17 STEP 8 REMOVE WHEEL PLATFORM SUPPORT 18 STEP 9 ASSEMBLE WINDROWER TRACTOR SUPPORT STAND 18 STEP 10 LIFT WINDROWER TRACTOR ONTO STAND 19 A CRANE METHOD 19 B FORKLIFT METHOD 20 STEP 11 INSTALL LEGS 21 STEP 12 INSTALL FRONT WHEELS 23 STEP 13 INSTALL CASTER WHEELS 25 STEP 14 INSTALL HYDRAULICS 27 A M150 M200 27 B M100 31 STEP 15 INSTA...

Page 4: ...CLEANER 76 E HYDRAULIC OIL LEVEL 77 F FUEL SEPARATOR 77 G GEAR BOX LUBRICANT LEVEL M150 M200 78 H A C COMPRESSOR BELT 78 I FAN BELT M100 78 J PERFORM SAFETY SYSTEM CHECKS 79 K OPERATIONAL CHECKS 80 I ENGINE WARNING LIGHTS 80 II START ENGINE 80 III GAUGES AND CDM DISPLAY 80 IV ENGINE SPEED 80 V OPERATOR S PRESENCE SYSTEM CHECKS 81 VI FIELD LIGHTS 82 VII ROAD LIGHTS M150 M200 82 VIII ROAD LIGHTS M10...

Page 5: ...Keep a fire extinguisher on the machine Be sure the extinguisher is properly maintained and be familiar with its proper use Keep young children away from machinery at all times Be aware that accidents often happen when the operator is tired or in a hurry to get finished Take the time to consider the safest way Never ignore warning signs of fatigue Wear close fitting clothing and cover long hair Ne...

Page 6: ...n working with electrical equipment Be sure all electrical outlets and tools are properly grounded Use adequate light for the job at hand Keep machinery clean Do not allow oil or grease to accumulate on service platforms ladders or controls Clean machines before storage Never use gasoline naphtha or any volatile material for cleaning purposes These materials may be toxic and or flammable When stor...

Page 7: ...torque values by 5 B SAE BOLTS NC BOLT TORQUE SAE 5 SAE 8 BOLT DIA A in ft lbf N m ft lbf N m 1 4 9 12 11 15 5 16 18 24 25 34 3 8 32 43 41 56 7 16 50 68 70 95 1 2 75 102 105 142 9 16 110 149 149 202 5 8 150 203 200 271 3 4 265 359 365 495 7 8 420 569 600 813 1 640 867 890 1205 Torque categories for bolts and capscrews are identified by their head markings C METRIC BOLTS NC BOLT TORQUE 8 8 10 9 BOL...

Page 8: ... for dirt or obvious defects b On angle fittings back off the lock nut until washer A bottoms out at top of groove B in fitting c Hand tighten fitting until back up washer A or washer face if straight fitting bottoms on part face C and O ring is seated d Position angle fittings by unscrewing no more than one turn e Tighten straight fittings to torque shown f Tighten angle fittings to torque shown ...

Page 9: ...erials C Celsius Cab Forward Windrower operation with the operator and cab facing in the direction of travel CDM Cab Display Module DWA Double Windrow Attachment Engine Forward Windrower operation with the operator and engine facing in the direction of travel F Fahrenheit ft min feet per minute ft s feet per second gpm U S gallons per minute GSL Ground Speed Lever hp horsepower in 3 cubic inches l...

Page 10: ... tractor from container onto platform STEP 2 MOVE TO ASSEMBLY AREA A CRANE METHOD CAUTION To avoid injury to bystanders from being struck by machinery do not allow persons to stand in unloading area CAUTION Equipment used for unloading must meet or exceed the requirements specified below Using inadequate equipment may result in chain breakage vehicle tipping or machine damage LIFTING VEHICLE Min L...

Page 11: ...ment used for unloading must meet or exceed the requirements specified below Using inadequate equipment may result in chain breakage vehicle tipping or machine damage LIFTING VEHICLE Min Lifting Capacity 20 000 lb 9072 kg At 48 inches 1220 mm from back end of forks IMPORTANT Forklifts are normally rated for a load located 24 inches 610 mm ahead of back end of the forks To obtain the forklift capac...

Page 12: ...UNLOADING AND ASSEMBLY Form 169242 Model Year 2009 10 c Lower assembly onto 5 6 inch 127 152 mm blocks as shown d Check for shipping damage and missing parts ...

Page 13: ...emove hose support b Lay hose support off to the side c Remove the two in x16 5 lg bolts at front frame beam Retain for reinstallation d Remove the 1 inch 25 4 mm pin at the center link e Remove the four two per side carriage bolts at the rear of the wheel step assembly f Remove plastic cable tie and shipping wire securing hose bundles to frame continued next page ...

Page 14: ...hipping assembly with lifting device h Lift center link so that it clears wheel step assembly frame i Remove bolts and remove tool box holder from shipping frame Loosely install bolts in holder and set aside for later installation j Reinstall leg bolts washers and nuts to secure the lifting plate onto the mainframe ...

Page 15: ...ood b Remove one bolt at rear of hood directly under center of drive wheel c Attach a lifting device to lift hooks located in the center of each drive wheel d Carefully lift wheels off frame IMPORTANT Ensure that tire is guided away from cab roof when lifting wheels to prevent damage to the cab Chain on forward wheel should be snug and loose on the aft wheel e Set wheels aside for later installati...

Page 16: ...68 kg and a lift height of 13 feet 4 m c Remove two 5 8 in x5 0 bolts at top of vertical support and two bolts on bottom of support brace d Cut plastic cable ties and move hose bundle clear of platform NOTE The M100 windrower is equipped with only one platform e Carefully lift platform light assembly off frame until rails clear windrower tractor legs f Back away from windrower tractor and set asse...

Page 17: ...d as follows 1 Remove plastic covers from six bolt locations in roof 2 Remove nuts and washers at these locations 3 Lift roof and support with wooden block covered with foam to prevent scuffing of roof c Move existing harness in roof to gain access to mirror light support clamps Loosen U bolt d Install mirror light into U bolt and tighten nuts on U bolt so that support tube is securely fastened Ti...

Page 18: ...mbly f Stuff foam into end of tube to help prevent dust and noise from entering the cab g Connect harness to connector at light h Repeat steps c to g for opposite light assembly i Remove roof support and lower roof IMPORTANT Ensure roof bolts clear grommets in frame j Re install washers and nuts at the six locations k Re install plastic caps ...

Page 19: ...chain to lifting bar on leg assembly and hook up to lifting device with a minimum lifting capacity of 5000 lb 2268 kg c Remove two bolts at lower support channel d Remove two bolts near top of leg and remove bars from leg NOTE Insert cardboard or foam between leg assembly and hood to prevent damage to hood e Lift off leg assembly and set securely on level ground f Repeat above steps for second leg...

Page 20: ... of holding a 20 000 lb 9072 kg load Assemble factory stand as follows a Remove all shipping materials from stand b Arrange forward and rear stands on level ground so that attachment lugs on each stand face each other c Attach four support tubes to stands as shown with hardware provided and tighten d Set up air control valve tripod Remove plug on valve and install a 100 psi 689 kPa air line e The ...

Page 21: ...G VEHICLE Min Lifting Capacity Crane 20000 lb 9072 kg CHAIN Type Overhead Lifting Quality 1 2 inch Min Working Load 7100 lb 3221 kg a Attach four chains or cables to the four lift points on the lifting frame MacDon Part 163871 and connect loop ends to crane hook Use cable or chain with a minimum lifting capacity of 7100 lb 3221 kg b Attach the lifting frame to the four designated lift points on wi...

Page 22: ...ETHOD LIFTING VEHICLE Min Lifting Capacity 20 000 lb 9072 kg At 48 inches 1220 mm from back end of forks a Approach windrower tractor from aft end and slide forks fully into shipping support channels b Raise windrower tractor and place onto stand c Back away forklift ...

Page 23: ... leg to lifting device with lifting bar c Position leg at frame d Feed hydraulic hose bundle into frame and through hole at center of frame e Insert leg into frame and line up holes in frame and leg at the first position widest tread with one exposed hole f Insert pins and secure with in x16 5 lg bolts washers and nuts Torque to 100 ft lbf 136 N m g Repeat above steps for other leg continued next ...

Page 24: ...UNLOADING AND ASSEMBLY Form 169242 Model Year 2009 22 h Slightly lift the header lift arms with lifting device and remove lifting bars from legs Relocate spring locking pins to front of lift arms ...

Page 25: ... approximately 7 inches 178 mm above stand 3 Verify that all three locks are engaged before to proceeding to next step NOTE Lock is engaged when witness hole above pin is exposed 4 Release pressure so that locks support weight of windrower tractor b Remove shipping supports on drive wheel hubs and remove wheel lug nuts c Position wheel against hub so that that air valves are on outside and tire tr...

Page 26: ...2 Model Year 2009 24 f Install wheel nuts and tighten to 175 200 ft lbf 237 271 N m using the tightening sequence as shown NOTE To avoid damage to wheel disks do not over tighten wheel nuts g Repeat sequence three times 1 5 3 7 8 2 4 6 ...

Page 27: ...nd mainframe side rail Remove shipping frame NOTE Shipping frame does not need to be removed if air bag lifting stand is used Ensure bolts are removed prior to moving windrower tractor off stand c Repeat above for opposite shipping frame channel d Remove tie bar between the two caster wheels e Remove the two braces from caster wheels and frame f Attach a chain to RH caster and support caster with ...

Page 28: ...walking beam i Insert RH caster extension into walking beam and position for desired tread j Install six in bolts and hardened washers into walking beam and caster beam Use longer bolts through anti shimmy bracket k Tighten bolts as follows 1 Snug up the two bolts underneath beam 2 Tighten the four back bolts to 330 ft lbf 447 N m 3 Tighten bolts underneath beam to 330 ft lbf 447 N m l Repeat abov...

Page 29: ... hoses under clip as shown and tighten bolts b Connect hoses as follows using coloured plastic cable ties as a guide 1 Locate two hoses 111327 green ties in frame opening and existing tee fitting green tie 2 Remove caps on green lines and tee and make connections Tighten fittings NOTE Remove caps on tee last to minimize oil loss 3 Position hoses into frame 4 Locate two hoses white ties inside fram...

Page 30: ...valve block fitting white tie and make connection Tighten fitting 13 Remove the caps from three fittings blue orange and yellow ties on the valve block from inboard side of frame 14 Loosen bolts and move valve block to improve access through hole in frame for wrenches when tightening fittings 15 Retrieve matching hoses and make connections on valve block Tighten fittings 16 Reposition valve block ...

Page 31: ...hort elbows to respective side of pump either yellow or no tie Tighten fittings 2 Remove caps and attach hoses with long elbows to respective side of pump either red or no tie Tighten fittings f Retrieve the two motor case drain hoses 111312 at front frame and the 7 8 in tee fitting on the hose from the pump g Remove caps from the hoses only continued next page LONG NO TIE LONG RED VIEW LOOKING AF...

Page 32: ...other hose j Tighten fittings k Locate hose bundle from valve blocks on LH side of frame Route hose ends with electrical harness through hose support l Disengage hook and rotate to up position Position hose bundle over hose support and locate under hook Rotate hook and re engage in bracket m Attach reel hose support tube to the RH reel leg with two 3 8 in x1 0 carriage bolts and nuts ...

Page 33: ...oil loss 3 Position hoses into frame 4 Locate two hoses white ties inside frame and hose 111324 with tee white tie 5 Remove caps make connections and tighten fittings 6 Push hoses into frame 7 Locate two hoses red ties inside frame 8 Route RH hose behind bundle 9 Remove caps make connection and tighten fitting 10 Push hose into frame 11 Retrieve long hose 119328 white tie and route through hole in...

Page 34: ... Connect drive hoses to pump as follows 1 Remove caps and attach hoses green and yellow ties to matching fittings on top of pump Tighten fittings 2 Remove caps and attach hoses red and white ties to matching fittings on bottom of pump Tighten fittings c Retrieve the two motor case drain hoses 111312 at front frame and the 7 8 in tee fitting on the hose from the pump d Remove caps from the hoses on...

Page 35: ...h 150 mm intervals from frame opening j Attach hose supports to tractor frame as follows 1 Locate hose bundle from valve blocks on LH side of frame Route hose ends with electrical harness through hose support 2 Disengage hook and rotate to up position Position hose bundle over hose support and locate under hook Rotate hook and re engage in bracket 3 Attach reel hose support tube to the RH reel leg...

Page 36: ...etain hardware b Position platform so that the base is on the floor c Attach a sling to platform and other end to lifting device CAUTION Stand clear when lifting as platform may swing d Position platform against windrower tractor frame e Attach main beam of platform to side frame with three in x1 25 lg carriage bolts Bolt heads face inboard Tighten just enough for adjustment f Attach steering arm ...

Page 37: ...o check that front fork engages laterally into the wheels i Relocate steering arm into either of the other holes on the bracket if major adjustment is required j Move fork on platform for small adjustments by loosening bolts moving fork and re tightening bolts k Adjust platform horizontally with the in x2 25 bolt so that fork precisely engages the rollers l Tighten the three attachment bolts to 80...

Page 38: ... fully b Remove step assemblies from shipping frame Retain hardware c Hang step assembly on bolts Both step assemblies are the same d Install two in x1 0 lg hex bolts in lower holes in step and tighten e Tighten upper bolts f Repeat for other step assembly STEP 17 INSTALL TOOLBOX a Open maintenance platform on LH side b Attach toolbox holder to brackets on the frame with two 3 8 in x0 75 lg carria...

Page 39: ...tach positive red cable clamps E to positive post on batteries and tighten Reposition plastic covers onto clamps g Move platform back to closed position B M100 a Open engine compartment hood to highest position b Remove cable ties securing battery clamps and cables to frame RATING GROUP CCA VOLT MAX DIMENSION Heavy Duty Off Road Vibration Resistant BCI 29H or 31A 750 12 13 25x7 37x9 44 in 337x188x...

Page 40: ...200 Locate plug on SIDE of HEADER drive pump housing from underneath machine and loosen plug to bleed pump housing Re tighten plug once oil starts to run out d M150 M200 Locate plug on TOP of HEADER drive pump housing from above and loosen plug to bleed pump housing Re tighten plug once oil starts to run out e M100 Locate plug on TOP of HEADER drive pump housing and loosen plug to bleed pump housi...

Page 41: ...t electrical connection at fuel pump k Open maintenance platform on RH side M150 M200 l Open circuit breaker fuse box and remove ECM ignition fuse 5A CAUTION Check to be sure all bystanders have cleared the area m Crank engine with starter for 15 seconds n Re connect electrical connection at fuel pump and at brake engage solenoid o Re install ECM ignition fuse continued next page M100 M150 M200 ...

Page 42: ...UNLOADING AND ASSEMBLY Form 169242 Model Year 2009 40 p Check hydraulic oil level in reservoir Add SAE15W 40 oil if necessary ...

Page 43: ...t In Neutral Move GSL to neutral Move steering wheel to locked position Disengage header clutch Neutral Interlock Misadjusted Contact MacDon dealer No Fuel To Engine Fill empty fuel tank replace clogged filter Old Fuel In Tank Drain tank refill with fresh fuel Water Dirt Or Air In Fuel System Drain flush fill and prime system Improper Type Of Fuel Use proper fuel for operating conditions Crankcase...

Page 44: ...omes active IMPORTANT Do not operate engine above 1500 rpm until engine temperature gauge is above 100 F M100 CUMMINS ENGINE Cold Start 1 Perform steps a to e on previous page 2 Set throttle to start position G fully back low idle 3 Turn ignition key H to RUN 4 Single loud tone sounds engine warning lights illuminate and CDM displays HEADER DISENGAGED or DISENGAGE HEADER and IN PARK 5 Grid heater ...

Page 45: ...orward direction and at the same speed c Turn steering wheel and observe motion of drive wheels They should rotate at different speeds with the slower rotating wheel on the same side of the machine that the steering wheel was turned toward d Repeat above for opposite direction e Move GSL back into reverse Drive wheels should be rotating in the reverse direction and at the same speed f Move GSL bac...

Page 46: ...o ground by slowly releasing pressure to air bag system CAUTION Ensure all three lifts have fully retracted and are clear of windrower tractor frame before driving tractor ahead d Start engine and drive machine straight ahead leaving shipping support channels supported on rear support stand B FIELD CONSTRUCTED STAND a Position a jack under the jack point of each drive wheel leg and another under t...

Page 47: ...ve sharp edges on panel e Locate receptacle F supplied with radio in opening and secure by bending tabs G on receptacle against panel f Insert radio into receptacle and attach radio bezel Ensure radio locks into position and faceplate H is against the panel g A six pin connector for the radio is included in the wiring harness In order to mate properly with this connector the radio must have a six ...

Page 48: ...upplied with the support Support can be attached to chassis in multiple locations to allow for proper mounting of radio l Reinstall radio panel with original screws m Adjust bracket J if necessary by loosening nuts K to allow radio to slide into opening and securely capture support D n Turn ignition key to ACC switch on the radio and check operation in accordance with instructions supplied with th...

Page 49: ...ce base on beacon bracket making sure mounting holes in rubber base line up with holes in bracket d Connect orange wire from harness to the red wire in beacon Black harness wire connects to ground terminal in beacon e Fit beacon onto base making sure beacon is oriented as shown with the point on lens facing forward Cab Forward f Mount beacon to base with lockwashers and nuts supplied with beacon g...

Page 50: ... either side of boot 3 Secure pin A with hairpin 4 Repeat for opposite side b Remove hairpin on pins D and remove pins from header legs CAUTION Check to be sure all bystanders have cleared the area c Start the engine and activate header down button on the GSL to fully retract header lift cylinders d Slowly drive tractor forward so that boots B enter header legs E Continue to drive slowly forward u...

Page 51: ...H Tighten nut G against barrel A slight tap with a hammer is sufficient 4 Proceed to step g HYDRAULIC LINK WITHOUT SELF ALIGNMENT KIT M200 STD M150 OPTION 1 Re locate the pin at the frame linkage as required to position the hook over the header pin 2 Activate header tilt cylinder switches on GSL to extend or retract center link cylinder so that the hook lines up with the header attachment pin 3 Pu...

Page 52: ...der stops when working on or around raised header i Engage lift cylinder stops on both lift cylinders j Install pin D through header leg engaging U bracket in header leg on both sides k Raise header stand G to storage position by pulling pin H and lifting stand into uppermost position Release pin H l Remove pin J from storage position in linkages on both sides and insert in hole K to engage float ...

Page 53: ...ar 2009 51 p Connect header drive and reel hydraulics and electrical harness to header NOTE Refer to the Draper Header Operator s Manual for instructions on attaching the hydraulics and electrical to the header REEL HYDRAULICS HEADER DRIVE HOSES ...

Page 54: ...ge the boots and header nudges forward d Connect center link as follows MECHANICAL LINK M100 M150 DANGER Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine 1 Stop engine and remove key 2 Loosen nut D and rotate barrel E to adjust length so that other end lines up with header bracket 3 Install pin F and secure ...

Page 55: ...ling upward on rod end of cylinder 5 Proceed to step e HYDRAULIC LINK WITH OPTIONAL SELF ALIGNMENT KIT 1 Adjust the position of the center link cylinder with the REEL UP and REEL DOWN switches and HEADER TILT switches on the GSL to position the hook above the header attachment pin 2 Lower the center link onto the header with REEL DOWN switch until it locks into position handle is down CAUTION Chec...

Page 56: ...n bracket as shown Reinsert pin J and secure with lynch pin l Remove pin L from storage position in linkages on both sides and insert in hole M to engage float springs Secure with lynch pin m Disengage lift cylinder stops CAUTION Check to be sure all bystanders have cleared the area n Start engine and activate header lift cylinder switch on GSL to lower header fully Stop engine and remove key DANG...

Page 57: ...wer tractor forward so that feet C on tractor enter boots B on the header Continue to drive slowly forward until feet engage the boots and header nudges forward d Connect center link as follows MECHANICAL LINK M150 DANGER Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine 1 Stop engine and remove key 2 Loosen ...

Page 58: ... OPTION 1 Re locate the pin at the frame linkage as required to position the hook over the header pin 2 Activate header tilt cylinder switches on GSL to extend or retract center link cylinder so that the hook lines up with the header attachment pin 3 Push down on rod end of link cylinder G until hook engages pin H on header and is locked 4 Check that center link is locked onto header by pulling up...

Page 59: ...key DANGER To avoid bodily injury from fall of raised header always engage header lift cylinder stops when working on or around raised header g Engage lift cylinder stops on both lift cylinders h Install pin A through each boot and foot and secure with hairpin IMPORTANT Ensure pin A is fully inserted and hairpin is installed behind bracket on boot i Remove pin J from storage position in linkages o...

Page 60: ...ion before leaving operator s seat for any reason A child or even a pet could engage an idling machine l Connect header drive hydraulics and electrical harness to header NOTE Refer to the Rotary Header Operator s Manual for instructions on attaching the hydraulics and electrical to the rotary header ...

Page 61: ...h a clean cloth before greasing to avoid injecting dirt and grit b Inject grease through fitting with grease gun until grease overflows fitting except where noted c Leave excess grease on fitting to keep out dirt d Replace any loose or broken fittings immediately e If fitting will not take grease remove and clean thoroughly Also clean lubricant passageway Replace fitting if necessary f Refer to th...

Page 62: ...ed TOP LINK TWO FITTINGS BOTH SIDES WALKING BEAM PIVOT CASTER PIVOT BOTH SIDES FORKED CASTER SPINDLE BEARINGS TWO PLACES BOTH WHEELS High Temp Extreme Pressure EP2 Performance With 1 Max Molybdenum Disulphide NLGI Grade 2 Lithium Base FORMED CASTER WHEEL BEARING 1 PLACE BOTH WHEELS ...

Page 63: ...e programmed by the dealer provided he has the applicable information from the operator and the header is installed DWA INSTALLED M150 M200 ONLY HDR CUT WIDTH HAY CONDITIONER INSTALLED CALIBRATE SENSORS Proceed as follows to program the CDM IMPORTANT Header must be attached to the tractor See STEP 9 a Turn ignition key to RUN or start the engine Refer to STEP 12 J II START ENGINE b Press PROGRAM a...

Page 64: ... Lower Line Selection SELECT SWITCH Places Monitor Into Program Mode With PROGRAM SWITCH Press to Accept Menu Item and Advance to Next Item SIDE DISPLAY Displays Software Revision Status Upper Line D CDM Lower Line C WCM MENU ITEM SCROLL BACKWARD Displays Value Under Menu Item Push To Scroll Backward MENU ITEM SCROLL FORWARD Displays Value Under Menu Item Push To Scroll Forward PROGRAM SWITCH Plac...

Page 65: ...1 C x x x P R E S S H A Z A R D T O S E T L2 M x x x I S C R P M 2 0 0 0 L1 C x x x P R E S S H A Z A R D T O S E T L2 M x x x I S C R P M 1 9 0 0 L1 C x x x P R E S S H A Z A R D T O S E T L2 M x x x I S C R P M 1 8 0 0 L1 C x x x E X I T E N G I N E I S C L2 M x x x N O Y E S P R E S S H A Z A R D T O S E T Use the arrow keys to set the header cut width The header ID appears at the RHS Appears f...

Page 66: ... E R S P E E D L2 M x x x 5 7 5 1 H R S E N A B L E D L2 M x x x 6 4 8 6 H R S L O C K E D L1 C x x x A U G E R S P E E D L2 M x x x 5 7 5 1 H R S E N A B L E D L2 M x x x 6 4 8 6 H R S L O C K E D L1 C x x x K N I F E S P E E D L2 M x x x 5 7 5 1 H R S E N A B L E D L2 M x x x 6 4 8 6 H R S L O C K E D L1 C x x x D I S K S P E E D L2 M x x x 5 7 5 1 H R S E N A B L E D L2 M x x x 6 4 8 6 H R S L ...

Page 67: ...am goes to the EXIT DISPLAY SETUP menu selection If NO then jump to The display will indicate the sensor being calibrated The operator will be prompted to raise the header and HOLD will flash until the system has completed reading in the signal with the header fully raised HOLD will change to DONE with buzzer when the specific part of the calibration is done When the header raise is done the CDM w...

Page 68: ... E N S O R I N P U T S L2 M x x x N O Y E S A C T I V A T E F U N C T I O N S L1 C x x x S E N S O R I N P U T L2 M x x x H D R H E I G H T 3 5 9 V L1 C x x x S E N S O R I N P U T L2 M x x x H D R A N G L E 1 8 4 V L1 C x x x S E N S O R I N P U T L2 M x x x 2 4 5 V F L O A T 2 8 4 V L1 C x x x S E N S O R I N P U T L2 M x x x K N I F E S P E E D 1 2 3 H Z L1 C x x x S E N S O R I N P U T L2 M x ...

Page 69: ...A D E R T Y P E L2 M x x x D I S K H E A D E R L2 M x x x S K A U G E R L2 M x x x D K A U G E R L2 M x x x G R A S S S E E D L2 M x x x 2 0 F T S K D R A P E R L2 M x x x 2 5 F T S K D R A P E R L2 M x x x 3 0 F T S K D R A P E R W L2 M x x x 3 5 F T S K D R A P E R L2 M x x x 1 5 F T D K D R A P E R L2 M x x x 2 0 F T D K D R A P E R L2 M x x x 2 5 F T D K D R A P E R L2 M x x x 3 0 F T D K D R ...

Page 70: ... Fast Scroll MENU ITEM SCROLL FORWARD Displays Value Under Menu Item Push To Scroll Forward Keep Depressed For Fast Scroll MAIN DISPLAY Displays Menu Item and Selection Upper Line Menu Item Lower Line Selection SELECT SWITCH Places Monitor Into Program Mode With PROGRAM SWITCH Press to Accept Menu Item and Advance to Next Item SIDE DISPLAY Displays Software Revision Status Upper Line D CDM Lower L...

Page 71: ... 1 1 5 D R A P E R S P E E D L2 C 1 1 4 E N A B L E D L O C K E D L1 D 1 1 5 A U G E R S P E E D L2 C 1 1 4 E N A B L E D L O C K E D L1 D 1 1 5 R E E L S P E E D L2 C 1 1 4 E N A B L E D L O C K E D L1 D 1 1 5 E X I T C O N T R O L L O C K S L2 C 1 1 4 N O Y E S H E A D E R T I L T Programming Menu Flow Chart If NO then jump to Default is NO NO is the initial default If NO then jump to The auto r...

Page 72: ...T L1 D 1 1 5 C A L I B R A T I N G H E I G H T L2 C 1 1 4 R A I S E H E A D E R H O L D L2 C 1 1 4 H E A D E R R A I S E D O N E L1 D 1 1 5 C A L I B R A T I N G H E I G H T L2 C 1 1 4 L O W E R H E A D E R H O L D L2 C 1 1 4 H T S E N S O R C O M P L E T E If NO then jump to The arrow keys are used to select between IMPERIAL or METRIC The default value will be displayed first When the control loc...

Page 73: ... L E D I S A B L E L1 D 1 1 5 H E A D E R H T S E N S O R L2 C 1 1 4 E N A B L E D I S A B L E L1 D 1 1 5 H E A D E R T I L T S E N S O R L2 C 1 1 4 E N A B L E D I S A B L E L1 D 1 1 5 E X I T S E N S O R S E T U P L2 C 1 1 4 N O Y E S K N I F E S P E E D S E N S O R If NO then jump to If NO then jump to When the header tilt extend is done the CDM will prompt the user to press the header tilt ret...

Page 74: ... I V A T E F U N C T I O N S L2 C 1 1 4 R E E L F O R E A F T L1 D 1 1 5 A C T I V A T E P U M P D R V S L2 C 1 1 4 N O Y E S L1 D 1 1 5 A C T I V A T E P U M P D R V S L2 C 1 1 4 C A N C E L S T A R T L1 D 1 1 5 P U R G E C Y C L E S T A R T E D L2 C 1 1 4 C A N C E L W A I T L1 D 1 1 5 P U R G E C Y C L E E N D E D L2 C 1 1 4 N O E X I T Y E S L1 D 1 1 5 E X I T F U N C T I O N M E N U L2 C 1 1 ...

Page 75: ...A P E R L2 C 1 1 4 2 5 F T D K D R A P E R L2 C 1 1 4 3 0 F T D K D R A P E R L2 C 1 1 4 3 5 F T D K D R A P E R L2 C 1 1 4 4 0 F T D K D R A P E R L1 D 1 1 5 E X I T H E A D E R T Y P E L2 C 1 1 4 N O Y E S F O R C E H E A D E R T Y P E L1 D 1 1 5 E X I T D I A G N O S T I C S L2 C 1 1 4 N O Y E S D I A G N O S T I C M O D E If NO then jump to This allows the operator to select or force a header ...

Page 76: ...M is programmed for either the A Series auger header or the D Series draper header Program the M200 Windrower Tractor CDM for the R Series rotary header IMPORTANT Do not engage the header drive c Simultaneously press the PROGRAM and SELECT buttons to bring up the TRACTOR SETUP screen d Push the SELECT button several times until the DIAGNOSTIC MODE screen is displayed e Highlight YES with the ARROW...

Page 77: ... button to activate and run the purge cycle until the purge is complete approximately 1 minute Release the ARROW button at any time to stop the cycle k Message PURGE CYCLE ENDED appears when cycle is complete Release the ARROW button l Press PROGRAM button to return to operating screens ...

Page 78: ...r A FINAL DRIVE LUBRICANT LEVEL a Rotate wheel so that one of the plugs is horizontally aligned with the center of the hub b Remove the plug The oil should be visible through the hole or slightly running out B TIRE PRESSURES Measure tire pressure with a gauge Bar 32 psi 221 kPa Turf 20 psi 138 kPa Caster 10 psi 69 kPa C ENGINE COOLANT a Check daily the coolant level in the coolant recovery tank Ta...

Page 79: ...oosen bung and remove dipstick b Check that level is between LOW and FULL marks c Reinstall filler cap and turn clockwise to tighten bung F FUEL SEPARATOR a Turn drain valve by hand 1 to 2 turns counterclockwise until draining occurs b Drain the filter sump of water and sediment until clear fuel is visible Clean as necessary c Turn the valve clockwise to close the drain M200 M100 M150 HOLD 0 018 i...

Page 80: ...out b Replace plug and tighten H A C COMPRESSOR BELT a Tension on A C compressor belt should be such that a force of 8 to 12 lbf 35 55 N deflects the belt 3 16 inch 5 mm at mid span I FAN BELT M100 a Tension on fan belt should be such that a force of 22 lbf 100 N deflects belt B 5 16 to 1 2 inch 8 to 12 mm at mid span NOTE The M150 and M200 engines utilize an automatic belt tightening system M100 ...

Page 81: ...p windrower tractor engine and remove key before making adjustments to machine A child or even a pet could engage the drive b With the engine shut down do the following 1 Open engine compartment hood c Pry the steering interlock away from pintle arms by inserting a wedge or pry bar between one of the interlock channels and pintle arm 1 Insert a wood block approximately inch 19 mm thick between the...

Page 82: ...DM or SELECT button on GSL IV ENGINE SPEED a Check engine rpm on CDM IDLE MAX RPM No Load M100 1100 2630 2650 M150 1100 2270 2330 M200 1100 2250 2300 M150 M200 HAZARD WARNING LIGHTS SWITCH Activates Hazard Warning Flashers Cancels Turn Signal TURN SIGNAL SWITCHES Activates Turn Signals On Tractor and Header Engine Forward Mode Only Push On Push Off GROUND SPEED mph or kph ENGINE RPM DISPLAY Engine...

Page 83: ...sition 2 Move GSL out of N DETENT The engine should shut down and the lower display will flash LOCK SEAT BASE CENTER STEERING WHEEL NOT IN NEUTRAL 3 Swivel and lock the operator s station and the display should return to normal 4 If the engine does not shut down the seat position switches require adjustment Refer to Technical Service Manual d With the windrower moving at less than 3 mph 1 Stand up...

Page 84: ...off lights VII ROAD LIGHTS M150 M200 a Rotate operator s seat to engine forward mode b Switch on road lights and check that all lights shown are functioning c Activate hi lo switch d Activate turn signals and hazard warning lights with switches on CDM continued next page REAR FIELD LIGHTS SWATH LIGHTS FRONT FIELD LIGHTS FRONT ENG FWD TURN SIGNALS HAZARDS AMBER HI LO LIGHTS ROAD REAR ENG FWD TAIL B...

Page 85: ...PRE DELIVERY CHECKS Form 169242 Model Year 2009 83 e Switch on beacons and check that they are working properly BEACON LIGHTS AMBER ...

Page 86: ...rning lights with switches on CDM d Switch on beacons and check that they are working properly IX INTERIOR LIGHTS a Switch lights on and off with switches on each light Overhead ambient light only works with road field light switch on b Check gauge lights M150 M200 M150 M200 SHOWN M100 SIMILAR REAR TAIL LIGHTS RED TURN SIGNALS HAZARDS AMBER FRONT TURN SIGNALS HAZARDS AMBER HI LO LIGHTS BEACON LIGH...

Page 87: ...imes OUTSIDE AIR SWITCH Controls Air Source FRESH AIR Starts Booster Fan Filtered Outside Air Drawn Into Cab RECIRCULATE Stops Booster Fan Cab Air Is Recirculated AIR CONDITIONING SWITCH Controls A C System OFF A C Does Not Operate ON A C Operates With Blower Switch On TEMPERATURE CONTROL Controls Cab Temperature INCREASE Clockwise DECREASE Counter Clockwise BLOWER SWITCH Controls Blower Speed OFF...

Page 88: ...ould be stored in the manual storage case behind the operator s seat WINDROWER TRACTOR OPERATOR S MANUAL PARTS CATALOG M100 169304 169305 M150 M200 169017 169016 M CAB INTERIOR a Remove plastic coverings from Cab Display Module and seats after pre delivery check is complete M150 M200 M100 ...

Page 89: ...NOTES Form 169242 Model Year 2009 ...

Page 90: ... Missouri United States 64153 1924 t 816 891 7313 f 816 891 7323 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 243 Suite 3 143 Main Street Greensborough Victoria Australia 3088 t 03 9432 9982 f 03 9432 9972 CUSTOMERS www macdon com DEALERS www macdondealers com Trademarks of products are the marks of their respective manufacturers and or distributors Printed in Canada ...

Page 91: ...rator for water foreign material Drain and clean as necessary Add fuel 77 Check gear box lubricant level M150 M200 78 Check tension of A C compressor belt 78 Check tension of fan belt M100 78 Check machine completely lubricated 59 Check neutral interlock system 79 Check engine oil pressure indicator light at Cab Display Module 80 START ENGINE AND RUN TO OPERATING TEMPERATURE 80 Check Cab Display M...

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