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Leuze electronic BCL500i series, Technical Description

The Leuze electronic BCL500i series offers exceptional performance and reliability in industrial automation. Our comprehensive Technical Description manual provides in-depth insights and guidelines, enabling users to maximize the benefits of this cutting-edge product. Download your free copy from manualshive.com and unlock the full potential of the BCL500i series.

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10

BCL 504

i

Leuze electronic

Figures and tables

Table 10.6:

Module overview ................................................................................................................... 113

Table 10.7:

Parameters for modules 1-4 ................................................................................................. 115

Table 10.8:

Parameters for module 5 ...................................................................................................... 117

Table 10.9:

Parameters for module 7 ...................................................................................................... 118

Table 10.10: Parameters for module 10 .................................................................................................... 119
Table 10.11: Output data for module 10 .................................................................................................... 119
Table 10.12: Parameters for module 11 .................................................................................................... 121
Table 10.13: Parameters for module 12 .................................................................................................... 123
Table 10.14: Input data for module 12 ....................................................................................................... 123
Table 10.15: Parameters for module 13 .................................................................................................... 124
Table 10.16: Input data for module 13 ....................................................................................................... 124
Table 10.17: Parameters for module 13 .................................................................................................... 125
Table 10.18: Input data for module 20 ....................................................................................................... 126
Table 10.19: Input data for modules 21 … 27............................................................................................ 128
Table 10.20: Parameters for module 30 .................................................................................................... 130
Table 10.21: Input data for module 31 ....................................................................................................... 131
Table 10.22: Input data for module 32 ....................................................................................................... 131
Table 10.23: Input data for module 33 ....................................................................................................... 132
Table 10.24: Input data for module 34 ....................................................................................................... 132
Table 10.25: Input data for module 35 ....................................................................................................... 133
Table 10.26: Input data for module 36 ....................................................................................................... 133
Table 10.27: Input data for module 37 ....................................................................................................... 134
Table 10.28: Input data for module 38 ....................................................................................................... 134
Table 10.29: Input data for module 39 ....................................................................................................... 135
Table 10.30: Input data for module 40 ....................................................................................................... 135
Table 10.31: Input data for module 41 ....................................................................................................... 136
Table 10.32: Parameters for module 50 .................................................................................................... 137
Table 10.33: Parameters for module 51 .................................................................................................... 139
Table 10.34: Parameters for module 52 .................................................................................................... 140
Table 10.35: Parameters for module 53 .................................................................................................... 141
Table 10.36: Parameters for module 54 .................................................................................................... 144
Table 10.37: Parameters for module 55 .................................................................................................... 146
Table 10.38: Input data for module 60 ....................................................................................................... 147
Table 10.39: Output data for module 60 .................................................................................................... 147
Table 10.40: Parameters for module 61 .................................................................................................... 148
Table 10.41: Parameters for module 62 .................................................................................................... 149
Table 10.42: Input data for module 63 ....................................................................................................... 150
Table 10.43: Output data for module 63 .................................................................................................... 150
Table 10.44: Parameters for module 64 .................................................................................................... 151
Table 10.45: Parameters for module 65 .................................................................................................... 152
Figure 10.2:

Example 1: Start-up delay > 0 and switch-on time = 0 ......................................................... 153

Figure 10.3:

Example 2: Start-up delay > 0 and switch-on time > 0 ......................................................... 153

Figure 10.4:

Example 3: Start-up delay >0 Switch-off signal prior to lapsing of the start-up delay........... 154

Summary of Contents for BCL500i series

Page 1: ...BCL504i Barcode reader GB 02 09 08 50108327 T E C H N I C A L D E S C R I P T I O N ...

Page 2: ...44 4961818 C illies Co Ltd Tel Int 81 3 3443 4143 Fax Int 81 3 3443 4118 Profa Tech Ltd Tel Int 254 20 828095 6 Fax Int 254 20 828129 Leuze electronic Co Ltd Tel Int 82 31 3828228 Fax Int 82 31 3828522 KazPromAutomatics Ltd Tel Int 7 7212 50 11 50 Fax Int 7 7212 50 11 50 Leuze electronic S A Tel Int 34 93 4097900 Fax Int 34 93 4903515 Logoprom ODO Tel Int 375 017 235 2641 Fax Int 375 017 230 8614 ...

Page 3: ...t of values 12 0123456789 save Standard Unit 126 Service Diagnostics Status messages Service main menu Scanner diagnosis and status messages See Service menu on page 90 Actions o Start decoding o Start alignment o Start auto setup o Start teach in Actions main menu Various functions for scanner configuration and manual operation See Actions menu on page 91 PWR LED BUS LED Off Device OFF Off No sup...

Page 4: ...ionBCL 504i 17 3 4 Starting the device 17 3 4 1 Setting the device address on the display 18 3 5 BCL 504i on the PROFIBUS 19 3 6 Barcode reading 20 4 Device description 21 4 1 About the barcode readers of the BCL 500i series 21 4 2 Characteristics of the barcode readers of the BCL 500i series 21 4 3 Device construction 24 4 4 Reading techniques 25 4 4 1 Line scanner single line 25 4 4 2 Line scann...

Page 5: ...4i SM 100 102 46 5 6 4 Medium Density M Optics BCL 504i OM 100 47 5 6 5 Low Density F Optics BCL 504i SF 100 102 48 5 6 6 Low Density F Optics BCL 504i OF 100 49 5 6 7 Ultra Low Density L Optics BCL 504i SL 102 50 5 6 8 Ultra Low Density L Optics BCL 504i OL 100 51 5 7 Reading field curves for heating devices 52 5 7 1 High Density N Optics BCL 504i SN 102 H 52 5 7 2 High Density N Optics BCL 504i ...

Page 6: ...g input outputs 3 and 4 72 7 2 2 SERVICE USB interface type A 74 7 2 3 SW IN OUT Switching input switching output 75 7 2 4 HOST BUS IN for BCL 504i 76 7 2 5 BUS OUT for the BCL 504i 77 7 2 6 PROFIBUS termination 77 7 3 Line lengths and shielding 77 8 Display and control panel 78 8 1 Structure of the control panel 78 8 2 Status display and operation 78 8 2 1 Indicators in the display 78 8 2 2 LED s...

Page 7: ...ng 104 10 3 1 Setting the device address on the display 104 10 4 Commissioning via the PROFIBUS 106 10 4 1 General information 106 10 4 2 Preparing the control system for consistent data transmission 106 10 4 3 General information on the GSD file 107 10 4 4 Permanently defined parameters device parameters 108 10 5 Overview of the project modules 112 10 6 Decoder modules 115 10 6 1 Modules 1 4 Code...

Page 8: ...EAN process 140 10 10 2 Module 53 Segmentation via fixed positions 141 10 10 3 Module 54 Segmentation according to identifier and separator 144 10 10 4 Module 55 String handling parameters 146 10 11 Device Functions 147 10 11 1 Module 60 Device status 147 10 11 2 Module 61 Laser control 148 10 11 3 Module 62 Display 149 10 11 4 Module 63 Alignment 150 10 11 5 Module 64 Oscillating mirror 151 10 11...

Page 9: ...e 181 11 Diagnostics and troubleshooting 183 11 1 General causes of errors 183 11 2 Interface errors 183 12 Type overview and accessories 185 12 1 Type key 185 12 2 Type overview BCL 504i 186 12 3 Accessory terminating resistor 187 12 4 Accessory connectors 187 12 5 Accessory USB cable 187 12 6 Accessory external parameter memory 187 12 7 Accessory mounting device 187 12 8 Accessory ready made cab...

Page 10: ... 191 13 1 General maintenance information 191 13 2 Repairs servicing 191 13 3 Disassembling packing disposing 191 14 Appendix 192 14 1 Declaration of conformity 192 14 2 ASCII character set 193 14 3 Barcode samples 197 14 3 1 Module 0 3 197 14 3 2 Module 0 5 198 ...

Page 11: ...stance 43 Table 5 8 Reading conditions 43 Figure 5 6 High Density reading field curve for line scanner with without deflection mirror 44 Figure 5 7 High Density reading field curve for oscillating mirror scanners 45 Figure 5 8 Lateral High Density reading field curve for oscillating mirror scanners 45 Figure 5 9 Medium Density reading field curve for line scanner with without deflection mirror 46 ...

Page 12: ...ne scanner 67 Figure 6 6 Total reflection BCL 504i with oscillating deflection mirror 68 Figure 6 7 Reading angle for the line scanner 69 Figure 7 1 Location of the electrical connections 70 Figure 7 2 Connections of the BCL 504i 71 Table 7 1 Pin assignment PWR 72 Figure 7 1 Switching input connection diagram SWIO_3 and SWIO_4 73 Figure 7 2 Switching output connection diagram SWIO_3 SWIO_4 73 Tabl...

Page 13: ...5 133 Table 10 26 Input data for module 36 133 Table 10 27 Input data for module 37 134 Table 10 28 Input data for module 38 134 Table 10 29 Input data for module 39 135 Table 10 30 Input data for module 40 135 Table 10 31 Input data for module 41 136 Table 10 32 Parameters for module 50 137 Table 10 33 Parameters for module 51 139 Table 10 34 Parameters for module 52 140 Table 10 35 Parameters fo...

Page 14: ...ameter module 83 Reference code comparison pattern 174 Table 10 58 Parameter module 84 Reference code comparison pattern 175 Table 10 59 Input data for module 90 Status and control 176 Table 10 60 Parameters for module 91 AutoreflAct 177 Table 10 61 Parameters for module 92 AutoControl 178 Table 10 62 Input data for module 92 AutoControl 178 Table 10 63 Device parameters for example configuration ...

Page 15: ...ates text passages containing important information 1 2 Declaration of conformity The barcode readers of the BCL 500i series have been developed and manufactured in accordance with the applicable European standards and directives The BCL 500i series is UL LISTED according to American and Canadian safety standards and fulfils the requirements of Underwriter Laboratories Inc UL Notice You can find t...

Page 16: ...ance with the applicable safety standards They correspond to the state of the art 2 3 Approved purpose Attention The protection of personnel and the device cannot be guaranteed if the device is operated in a manner not complying with its intended use Barcode readers of the BCL 500i series are conceived as stationary high speed scanners with integrated decoders for all current barcodes used for aut...

Page 17: ... 10 regulations for a class II la ser product except for deviations pursuant to Laser Notice No 50 dated July 26 2001 Radiant Energy The BCL 504i uses a low power visible laser diode The emitted wavelength is 655nm The average laser power is less than 1mW in accordance with the definition of class 2 lasers Adjustments Do not attempt any adjustments to or alterations of this product Do not remove t...

Page 18: ...BCL 504i Notice It is important that you attach the stick on labels supplied to the device A in figure 2 1 If the signs would be covered due to the installation situation of the BCL 504i attach them in stead in the immediate vicinity of the BCL 504i in such a way that it is not necessary to look into the laser beam when reading the notices A B BCL 504i Line scanner BCL 504i with oscillating deflec...

Page 19: ... lengths between the BCL 504i and the host system depending on which interface is used The correct time for data output The BCL 504i should be positioned in such a way that taking into consideration the time required for data processing and the conveyor belt speed there is sufficient time to e g initiate sorting operations on the basis of the read data The display and control panel should be very ...

Page 20: ...ated at this point with an M12 terminating resistor see chapter 12 3 Accessory terminating resistor In the case of a stub cable BUS OUT can remain open 3 4 Starting the device ª Connect the supply voltage 10 30VDC typ 24VDC the BCL 504i starts up and the barcode reading window appears on the display As a first step you need to set the device address of the BCL 504i SW IN OUT VOUT 1 2 3 4 SWIO_1 SW...

Page 21: ...he default address is 126 The address must be assigned individually for each barcode reader of type BCL 504i this can be performed by making entries on the display or with the webConfig tool Notice The BCL 504i does not permit address assignment via the PROFIBUS To set the address via the display proceed as follows In the main menu use the buttons to select the Parameter menu and use the enter but...

Page 22: ...e code type and number of digits etc are set using the engineering tool of the PLC with the aid of the various avail able modules see chapter 10 4 3 5 BCL 504i on the PROFIBUS ª Install the GSD file associated with the BCL 504i in the PROFIBUSmanager of your con trol ª Activate the desired modules at least module 10 and one of the modules 21 27 ª Store the slave address for the BCL 504i in the PRO...

Page 23: ...the incoming data of the barcode information there Alternatively you can connect a photoelectric sensor or a 24 V DC switching signal to the SW IN OUT socket for read activation To do this however you must appropriately configure the switching input see chapter 7 2 3 SW IN OUT Switching input switching output Actions o Start decoding o Start alignment o Start auto setup o Start teach in In the mai...

Page 24: ... of reading tasks Due to the large reading distance combined with the great depth of field and a very compact construction the device is ideally suited for package and pallet transportation systems In general the barcode readers of the BCL 500i series are designed for the conveyor and storage technology market The interfaces RS 232 RS 485 and RS 422 integrated in the various device models and the ...

Page 25: ...e read quality with autoControl Automatic recognition and setting of the barcode type using autoConfig Reference code comparison Optional heating models to 35 C Heavy duty housing of protection class IP 65 Notice Information on technical data and characteristics can be found in chapter 5 General information The integrated fieldbus connectivity i contained in the barcode readers of the BCL 500i ser...

Page 26: ...xternal reading cycle signal or via the PROFIBUS An alternative option for activation is the autoReflAct function Through the read operation the BCL 504i collects additional useful pieces of data for diag nosis which can also be transmitted to the host The quality of the read operation can be inspected using the alignment mode which is integrated in the webConfig tool A multi language display with...

Page 27: ...Leuze electronic 4 3 Device construction Figure 4 3 Device construction USB interface M12 connection technology Reading window Dovetail mounting and 4 mounting threads Dovetail mounting and 2 mounting threads Display LEDs and buttons ...

Page 28: ...ed code fragment technology permits twisting of the barcode tilt angle within certain limits These are dependent on the transport speed the scanning rate of the scanner and the barcode properties Areas of application of the line scanner The line scanner is used when the bars of the barcode are printed in the conveying direction ladder arrange ment with barcodes having very short bar lengths when t...

Page 29: ...r Areas of application of the line scanner with oscillating mirror For line scanners with oscillating mirror oscillation frequency start stop position etc are adjustable It is used when the position of the label is not fixed e g on pallets various labels can thus be detected at various positions when the bars of the barcode are printed perpendicular to the conveying direction picket fence arrangem...

Page 30: ...rder to read arbitrarily oriented barcodes on an object at least 2 barcode readers are necessary If the barcode is not printed over square i e bar length code length barcode readers with integrated code fragment technology are necessary Figure 4 6 Principle arrangement for omnidirectional reading ...

Page 31: ...eatures multiple M12 connectors sockets for the electrical connection of the supply voltage the interface and the switching inputs and outputs The BCL 504i supports PROFIBUS DP slave functionality Modular structure of the IO data Automatic baud rate detection up to 12 Mbit s SYNC FREEZE FailSafe Mode Device specific diagnostic data I M No changing of the slave address via the PROFIBUS For further ...

Page 32: ...guration of the exchanged device is thereby omitted During operation of the BCL 504i on the PROFIBUS the parameters are stored in the PLC It is not necessary to use the external parameter memory in this case The delivery contents of the external parameter memory include the hood with integrated connectors with unscrewable cover and the USB memory stick Figure 4 8 External parameter memory Notice T...

Page 33: ...the path from the scanner to the reflector has cleared the read procedure has completed and the scanning beam is reduced and again directed onto the reflector The reading gate is closed Figure 4 9 Reflector arrangement for autoReflAct The autoReflAct function uses the scanning beam to simulate a photoelectric sensor and thus permits an activation without additional sensory mechanism 4 9 Reference ...

Page 34: ... with one number of digits an extremely simple and convenient configuration option After starting the autoConfig function via the display switching input or from a primary control it is sufficient to position a barcode label with the desired code type and number of digits in the reading field of the BCL 504i Afterward barcodes with the same code type and number of digits are recognised and decoded...

Page 35: ...e 93 RSS 14 Barcode contrast PCS 60 External light tolerance 2000 lx on the barcode Number of barcodes per scan 6 Electrical data Interface type 1x RS 485 at 2x M12 B Protocols PROFIBUS DP Baud rate 9 6Kbaud 12MBaud Data formats Slave DPV1 Service interface USB 1 1 compatible A coded Switching input switching output 4 switching inputs outputs freely programmable functions Switching input 10 30VDC ...

Page 36: ...106 5mm Housing diecast aluminium Environmental data Operating temperature range 0 C 40 C Storage temperature range 20 C 70 C Air humidity max 90 rel humidity non condensing Vibration IEC 60068 2 6 test FC Shock IEC 60068 2 27 test Ea Continuous shock IEC 60068 2 29 test Eb Electromagnetic compatibility EN 55022 IEC 61000 6 2 contains IEC 61000 4 2 3 4 5 and 6 1 1 This is a Class A product In a do...

Page 37: ...nt on set swivel angle Max swivel angle 20 adjustable Reading field height see reading field curves Electrical data Power consumption max 14W Mechanical data Weight 1 5kg Dimensions WxHxD 84 x173 x147mm Table 5 2 Specifications of the BCL 504i oscillating mirror scanners without heating Type BCL 504i PROFIBUS DP Type Line scanner with deflection mirror without heating Optical data Beam exit Latera...

Page 38: ...h initially only connects the heating to electrical power front cover heater and housing heater During the heating phase around 30min when the inside temperature rises above 15 C the temperature switch connects the BCL 504i to the supply voltage This is followed by the self test and the changeover to read operation The PWR LED lights up showing overall read iness for operation When the inside temp...

Page 39: ...and separate heating of the optics glass Warmup time Min 30min at 24VDC and an ambient temperature of 35 C Min conductor cross section Conductor cross section of at least 0 75mm for the supply voltage supply line Wiring through of the voltage supply to multiple heating devices is not permissi ble Standard M12 ready made cable not usable insufficient cable cross section Environmental data Operating...

Page 40: ...i oscillating mirror scanners with heating Type BCL 504i PROFIBUS DP Type Deflection mirror scanner with heating Optical data Useful opening angle max 50 Max adjustment range 10 adjustable via display or software Electrical data Operating voltage 24VDC 20 Power consumption max 75W Structure of the heating Housing heating and separate heating of the optics glass Warmup time Min 30min at 24VDC and a...

Page 41: ...Specifications 38 BCL 504i Leuze electronic 5 3 Dimensioned drawings 5 3 1 Line scanner with without heating Figure 5 1 Dimensioned drawing BCL 504i line scanner S 102 A Optical axis ...

Page 42: ... mirror scanner with without heating Figure 5 2 Dimensioned drawing BCL 504i deflection mirror scanner S 100 A Optical axis B Optical adjustment range C Opening angle The opening angle is reduced on devices with heating see Reading field curves for heating devices on page 52 ...

Page 43: ... without heating Figure 5 3 Dimensioned drawing BCL 504i oscillating mirror scanner O 100 A Optical axis B Optical swivel range C Opening angle The optical swivel range and the opening angle are reduced on devices with heating see Reading field curves for heating devices on page 52 ...

Page 44: ...illating mirror scanner 501 05497 BCL 504i SM 100 H Line scanner with deflection mirror with heating 501 05498 BCL 504i SM 102 H Line scanner beam exit at the front with heating 501 05499 BCL 504i OM 100 H Oscillating mirror scanner with heating 501 05500 Low Density Optics m 0 5 1 0mm BCL 504i SF 100 Line scanner with deflection mirror 501 05501 BCL 504i SF 102 Line scanner beam exit at the front...

Page 45: ...g field depends on the quality of the printed barcode and its dimensions Therefore above all the module of a barcode is decisive for the size of the reading field Notice A rule of thumb The smaller the module of the barcode is the smaller the maximum reading distance and reading field width will be M Module The narrowest line or space of a barcode in mm ZB Wide element Wide lines and spaces are a ...

Page 46: ...om the reading fields specified here The zero position of the reading distance always refers the front edge of the housing of the beam exit and is shown in figure 5 5 for the two housing types of the BCL 504i Figure 5 5 Zero position of the reading distance Reading conditions for the reading field curves Barcode type 2 5 Interleaved Ratio 1 2 5 ANSI specification class A Reading rate 75 Table 5 8 ...

Page 47: ...rve for line scanner with without deflection mirror The reading field curve applies for the reading conditions stated in table 5 8 0 100 200 100 300 400 500 600 700 800 900 1000 100 200 300 400 100 200 300 400 BCL 500 501 504 508i SN 100 102 m 0 25 m 0 3 m 0 35 m 0 5 m 0 35 m 0 3 m 0 25 m 0 5 Read distance mm Reading field width mm ...

Page 48: ...ding field curves apply for the reading conditions stated in table 5 8 0 100 100 200 300 400 500 600 700 800 900 1000 100 200 300 400 100 200 300 400 BCL 500 501 504 508i ON 100 m 0 25 m 0 3 m 0 35 m 0 5 m 0 35 m 0 3 m 0 25 m 0 5 Read distance mm Reading field width mm 0 100 100 200 300 400 500 600 700 800 900 1000 100 200 300 400 100 200 300 400 BCL 500 501 504 508i ON 100 m 0 25 m 0 3 m 0 35 m 0...

Page 49: ...curve for line scanner with without deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 100 200 100 0 300 400 500 600 700 800 900 1000 1100 100 200 300 400 100 200 300 400 BCL 500 501 504 508i SM 100 102 m 0 35 m 0 5 m 0 8 m 1 0 m 0 5 m 0 35 m 0 8 1 0 Read distance mm Reading field width mm ...

Page 50: ...reading field curves apply for the reading conditions stated in table 5 8 0 100 100 200 300 400 500 600 700 800 900 1000 1100 100 200 300 400 100 200 300 400 BCL 500 501 504 508i OM 100 m 0 35 m 0 5 m 0 8 m 1 0 m 0 5 m 0 35 m 0 8 1 0 Read distance mm Reading field width mm 0 100 100 200 300 400 500 600 700 800 900 1100 1000 100 200 300 400 100 200 300 400 BCL 500 501 504 508i OM 100 m 0 35 m 0 5 m...

Page 51: ...with without deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 100 200 100 0 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 100 100 200 300 400 500 600 700 200 300 400 500 600 700 BCL 500 501 504 508i SF 100 102 m 1 0 m 0 8 m 0 5 m 0 5 m 0 8 m 1 0 Read distance mm Reading field width mm ...

Page 52: ...ditions stated in table 5 8 0 100 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1700 1600 100 100 200 300 400 500 600 700 200 300 400 500 600 700 BCL 500 501 504 508i OF 100 m 1 0 m 0 8 m 0 5 m 0 5 m 0 8 m 1 0 Read distance mm Reading field width mm 0 100 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1700 1600 100 100 200 300 400 500 600 700 200 300 400 500 ...

Page 53: ... field curve for line scanner without deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 0 200 400 600 800 200 400 600 800 BCL 500 501 504 508i SL 102 m 1 0 m 0 8 m 0 7 m 0 7 m 0 8 m 1 0 Read distance mm Reading field width mm ...

Page 54: ... reading field curves apply for the reading conditions stated in table 5 8 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 0 200 400 600 800 200 400 600 800 BCL 500 501 504 508i OL 100 m 1 0 m 0 8 m 0 7 m 0 7 m 0 8 m 1 0 Read distance mm Reading field width mm 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 0 200 400 600 800 1000 1000 200 400 600 800 BCL 500 501 504 508i ...

Page 55: ...ed to 12 without heating 20 The deflection mirror models BCL 504i S 100 H are not affected by this limitation The reading field curves and opening angles are unchanged for all line scanners with heating BCL 504i S 102 H For details please refer to the following reading field curves for the heating devices 5 7 1 High Density N Optics BCL 504i SN 102 H Figure 5 18 High Density reading field curve fo...

Page 56: ...ld curve for line scanner with heating with deflection mirror The reading field curve applies for the reading conditions stated in table 5 8 100 200 100 0 300 400 500 600 700 800 900 1000 100 200 300 400 100 200 300 400 BCL 500 501 504 508i SN 100 H m 0 25 m 0 3 m 0 35 m 0 5 m 0 35 m 0 3 m 0 25 m 0 5 Read distance mm Reading field width mm ...

Page 57: ...e reading field curves apply for the reading conditions stated in table 5 8 Read distance mm Reading field width mm 100 0 100 200 300 400 500 600 700 800 900 1000 100 200 300 400 100 200 300 400 BCL 500 501 504 508i ON 100 H m 0 25 m 0 3 m 0 35 m 0 5 m 0 35 m 0 3 m 0 25 m 0 5 0 100 100 200 300 400 500 600 700 800 900 1000 100 200 300 400 100 200 300 400 BCL 500 501 504 508i ON 100 H m 0 25 m 0 3 m...

Page 58: ...ld curve for line scanner with heating without deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 100 200 100 0 300 400 500 600 700 800 900 1000 1100 100 200 300 400 100 200 300 400 BCL 500 501 504 508i SM 102 H m 0 35 m 0 5 m 0 8 m 1 0 m 0 5 m 0 35 m 0 8 1 0 Read distance mm Reading field width mm ...

Page 59: ...rve for line scanner with heating with deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 100 200 100 0 300 400 500 600 700 800 900 1000 1100 100 200 300 400 100 200 300 400 BCL 500 501 504 508i SM 100 H m 0 35 m 0 5 m 0 8 m 1 0 m 0 5 m 0 35 m 0 8 1 0 Read distance mm Reading field width mm ...

Page 60: ...eating The reading field curves apply for the reading conditions stated in table 5 8 100 0 100 200 300 400 500 600 700 800 900 1000 1100 100 200 300 400 100 200 300 400 BCL 500 501 504 508i OM 100 H m 0 35 m 0 5 m 0 8 m 1 0 m 0 5 m 0 35 m 0 8 1 0 Read distance mm Reading field width mm 0 100 100 200 300 400 500 600 700 800 900 1100 1000 100 200 300 400 100 200 300 400 BCL 500 501 504 508i OM 100 H...

Page 61: ... heating without deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 100 200 100 0 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 100 100 200 300 400 500 600 700 200 300 400 500 600 700 BCL 500 501 504 508i SF 102 H m 1 0 m 0 8 m 0 5 m 0 5 m 0 8 m 1 0 Read distance mm Reading field width mm ...

Page 62: ...ner with heating with deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 100 200 100 0 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 100 100 200 300 400 500 600 700 200 300 400 500 600 700 BCL 500 501 504 508i SF 100 H m 1 0 m 0 8 m 0 5 m 0 5 m 0 8 m 1 0 Read distance mm Reading field width mm ...

Page 63: ... conditions stated in table 5 8 100 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 100 100 200 300 400 500 600 700 200 300 400 500 600 700 BCL 500 501 504 508i OF 100 H m 1 0 m 0 8 m 0 5 m 0 5 m 0 8 m 1 0 Read distance mm Reading field width mm 0 100 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1700 1600 100 100 200 300 400 500 600 700 200 300 40...

Page 64: ... field curve for line scanner with heating without deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 0 200 400 600 800 200 400 600 800 BCL 500 501 504 508i SL 102 H m 1 0 m 0 8 m 0 7 m 0 7 m 0 8 m 1 0 Read distance mm Reading field width mm ...

Page 65: ... The reading field curves apply for the reading conditions stated in table 5 8 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 0 200 400 600 800 200 400 600 800 BCL 500 501 504 508i OL 100 H m 1 0 m 0 8 m 0 7 m 0 7 m 0 8 m 1 0 Read distance mm Reading field width mm 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 0 200 400 600 800 1000 1000 200 400 600 800 BCL 500 501 504...

Page 66: ...as well as the supplier ª Check the delivery contents using your order and the delivery papers Delivered quantity Device type and model as indicated on the nameplate Laser warning signs Brief manual The name plate provides information as to what BCL type your device is For specific infor mation please refer to chapter 5 Name plates of the barcode readers of the BCL 500i series Figure 6 1 Device na...

Page 67: ...ode readers can be mounted in two different ways Using two M4x6 screws on the rear of the device or using four M4x6 screws on the bottom of the device Using a BT 56 mounting device on the two fastening grooves 6 2 1 Fastening with M4 x 6 screws Figure 6 2 Fastening options using M4x6 threaded holes ...

Page 68: ...ning grooves It is designed for rod installation Ø 16mm to 20mm For ordering instructions please refer to chapter Type overview and accessories on page 185 BT 56 mounting device Figure 6 3 BT 56 mounting device Clamping jaws for mounting on the BCL 504i Clamp profile for mounting to round or oval pipes Ø 16 20mm A Rod holder turnable 360 B Rods Ø 16 20mm All dimensions in mm ...

Page 69: ...be scanned The reading field of the BCL 504i in relation to the barcode module width The resulting minimum and maximum reading distance from the respective reading field see chapter 5 5 Reading field curves optical data The permissible line lengths between the BCL 504i and the host system depending on which interface is used The correct time for data output The BCL 504i should be positioned in suc...

Page 70: ... figure 6 5 Total reflection occurs whenever the laser light of the barcode reader is directly incident on the surface of the barcode at an angle of 90 The light directly reflected by the barcode may overload the barcode reader and thereby cause non readings Figure 6 5 Total reflection line scanner 6 3 3 Avoiding total reflection oscillating deflection mirror scanner For the BCL 504i with oscillat...

Page 71: ...the BCL 504i by mechanical collision or jammed parts Possible extraneous light no direct sunlight or sunlight reflected by the barcode 6 3 5 Devices with integrated heating ª For devices with integrated heating also observe the following points Mount the BCL 504i in a way which provides maximum thermal isolation e g using rubber bonded metal Mount in such a way that the device is protected from dr...

Page 72: ...ng sign Attention Laser Follow the safety notices in chapter 2 ª It is important that you attach the sticky labels supplied to the device laser warning signs and laser emission symbol If the signs would be covered due to the installation situation of the BCL 504i attach them instead in the immediate vicinity of the BCL 504i in such a way that it is not necessary to look into the laser beam when re...

Page 73: ...mission of laser radiation from the device The housing of the BCL 504i contains no parts that need to be adjusted or maintained by the user Before connecting the device be sure that the supply voltage agrees with the value printed on the name plate Connection of the device and cleaning must only be carried out by a qualified electrician Ensure that the functional earth FE is connected correctly Un...

Page 74: ... a DP IN incoming PROFIBUS DP for connection to the PLC Available as a second physical BUS OUT interface is a DP OUT outgoing PROFIBUS DP for setting up the PROFIBUS DP network A USB connection serves as a SERVICE interface Figure 7 2 Connections of the BCL 504i Described in detail in the following are the individual connections and pin assignments SW IN OUT VOUT 1 2 3 4 SWIO_1 SWIO_2 GND FE 5 HOS...

Page 75: ...gnal the state of the BCL 504i and to implement external functions independent of the primary control The two switching inputs outputs SWIO_1 and SWIO_2 are located on the SW IN OUT M12 socket and are described in chapter 7 2 3 The other two SWIO_3 and SWIO_4 of the four freely configurable switching inputs outputs are located on the PWR M12 connector Notice In general configuration of the barcode...

Page 76: ...nected to these pins If for example the inverted sensor output is connected to pin 2 and pin 2 of the barcode reader is at the same time configured as an output and not as an input the switching output malfunctions Attention The maximum input current must not exceed 8mA Function as switching output Figure 7 2 Switching output connection diagram SWIO_3 SWIO_4 Attention Each configured switching out...

Page 77: ...00mA ª Ensure adequate shielding The entire connection cable must absolutely be shielded acc to the USB specifications Line length must not exceed 3m ª Use the Leuze specific USB service cable see chapter 12 Type overview and acces sories for the connection and use a service PC to configure Note IP 65 is achieved only if the connectors and caps are screwed into place SERVICE USB interface type A P...

Page 78: ... If you use a sensor with a standard M12 connector please note the following Pins 2 and 4 must not be operated as switching outputs if sensors which function as inputs are also connected to these pins If for example the inverted sensor output is connected to pin 2 and pin 2 of the barcode reader is at the same time configured as an output and not as an input the switching output malfunctions Atten...

Page 79: ...ctions of the individual switching inputs outputs are programmed via the display or via configuration in the webConfig tool under the Switching input or Switching output heading For further information see also Commissioning and configuration on page 100 7 2 4 HOST BUS IN for BCL 504i The BCL 504i makes an interface of type DP IN incoming PROFIBUS available as HOST BUS IN connection Switching outp...

Page 80: ...S OUT socket 7 3 Line lengths and shielding ª Observe the following maximum line lengths and shielding types BUS OUT RS 485 5 pin socket B coded Pin Name Remark 1 VP 5VDC for bus termination termina tion 2 A N Receive transmit data A line N 3 GND 485 RS 485 ground reference for bus ter mination 4 B P Receive transmit data B line P 5 FE Functional earth shield Thread FE Functional earth housing Tab...

Page 81: ... input or switching output 2 active function dependent on set configura tion Default Input with the Teach in function IO3 Switching input or switching output 3 active function dependent on set configura tion Default Switching input with the Reading gate activation function IO4 Switching input or switching output 4 active function dependent on set configura tion Default Switching output with the No...

Page 82: ...LED off Device OFF no supply voltage flashes green Device ok initialisation phase no barcode reading possible voltage connected self test running initialisation running green continuous light Device ok barcode reading possible self test successfully finished device monitoring active orange continuous light Service mode barcode reading possible configuration via the USB service interface configurat...

Page 83: ...tion of the BCL 504i establishing communication green continuous light Operation ok bus ok BCL 504i active on bus data exchange flashes red Communication error Bus error configuration failed parameter failure DP error no data exchange red continuous light Network error Bus error no DP protocol established to the master no data exchange ...

Page 84: ... up one menu level When one of the buttons is actuated the display illumination is activated for 10min Setting values If input of a value is possible the display looks like this Use the and buttons to set the desired value An accidental incorrect entry can be corrected by selecting and then pressing Then use the buttons to select save and save the set value by pressing Selecting options If options...

Page 85: ...n Status overview of the switching inputs outputs Set device address Bar graphs for read quality of the current barcode See Indicators in the display on page 78 Parameter 1 Parameter handling Decoder table Digital SWIO PROFIBUS Parameter main menu Configuration of the barcode reader See Parameter menu on page 83 Language selection o Deutsch o English o Español o Français o Italiano Language select...

Page 86: ... receives all parameters from the PROFIBUS master Changes made via the display are overwritten Device settings for operating the BCL 504i on the PROFIBUS are managed and con figured exclusively by the PROFIBUS master 8 3 2 Parameter menu Parameter handling The Parameter handling submenu is used to lock and release the parameter input via the display and for resetting to default values Table 8 1 Pa...

Page 87: ... Code EAN Code 128 EAN Addendum Codabar Code 93 RSS 14 RSS Limited RSS Expanded If No code is configured the current and all subsequent decoders are deactivated Code 2 5i Number of digits Interval mode OFF ON With the ON setting the values in dig its 1 and 2 define a range of character numbers that are to be read OFF Digits 1 0 to 64 characters First decodable number of characters or lower range l...

Page 88: ...gy as decoder 1 Code 39 Number of digits Interval mode OFF ON ON Digits 1 0 to 64 characters 4 Digits 2 0 to 64 characters 30 Digits 3 0 to 64 characters 0 Digits 4 0 to 64 characters 0 Digits 5 0 to 64 characters 0 Reading reliability Value from 2 to 100 4 Check digit method as decoder 1 Standard Check digit transm as decoder 1 Standard Decoder 3 Symbology as decoder 1 Code 128 Number of digits I...

Page 89: ...racters 8 Digits 2 0 to 64 characters 0 Digits 3 0 to 64 characters 0 Digits 4 0 to 64 characters 0 Digits 5 0 to 64 characters 0 Reading reliability Value from 2 to 100 4 Check digit method as decoder 1 Standard Check digit transm as decoder 1 Standard Table 8 2 Decoder table submenu Level 3 Level 4 Level 5 Selection configuration option Description Standard ...

Page 90: ... switching input function upon low level at the switch ing input OFF Debounce time Value from 0 to 1000 Time in milliseconds for which the input signal must be present and sta ble 5 Start up delay Value from 0 to 65535 Time in milliseconds between the end of the debounce time and activation of the function configured below 0 Pulse duration Value from 0 to 65535 Minimum activation time in millisec ...

Page 91: ...ction Reading gate start Reading gate end Positive reference code comparison 1 Negative reference code comparison 1 Valid read result Invalid read result Device ready Device not ready Data transmission active Data transmission not active AutoCont good quality AutoCont bad quality Reflector detected Reflector not detected External event pos edge External event neg edge Device active Device standby ...

Page 92: ...o 65535 0 Switch off delay Value from 0 to 65535 0 Function see switching input output 1 Reading gate start stop Switching output Inverted OFF ON OFF Signal delay Value from 0 to 65535 0 Pulse duration Value from 0 to 65535 400 Activation function 3 see switching input output 1 No function Deactivation function 3 see switching input output 1 No function Sw input output 4 I O mode Input Output Pass...

Page 93: ...uage configured in the GSD file is used in the display 8 3 4 Service menu Diagnostics This menu item is used exclusively for service purposes by Leuze electronic Status messages This menu item is used exclusively for service purposes by Leuze electronic Table 8 4 PROFIBUS submenu Level 3 Level 4 Level 5 Selection configuration option Description Standard PROFIBUS address Value from 0 to 126 The PR...

Page 94: ...on makes it easy to align the BCL 504i by optically displaying the read quality ª Use the button to activate the Justage alignment function and place a barcode in the reading field of the BCL 504i At first the laser beam is switched on continuously enabling you to position the barcode securely in the reading field Once the barcode is read the laser beam is switched off briefly and the following di...

Page 95: ...y Number of digits of the detected code sets the number of digits of Decoder 1 zzzzzz Contents of the decoded label A appears if the label was not correctly read Start teach in The teach in function can be used to conveniently read reference code 1 ª Use the button to activate the teach in function and place a barcode which contains the content that you wish to store as the reference code in the r...

Page 96: ... which are not actively used on the PROFIBUS the default settings of the barcode reader apply see Overview of the project modules on page 112 Thus the PROFIBUS presets values to all parameters Parameter 1 Parameter handling Decoder table Digital SWIO PROFIBUS In the parameter menu use the buttons to select the Parameter handling menu item Press the enter button to enter the Parameter handling menu...

Page 97: ...to the PROFIBUS the BCL 504i receives all parameters from the PROFIBUS master Changes made via the display are overwritten Device settings for operating the BCL 504i on the PROFIBUS are managed and con figured exclusively by the PROFIBUS master Attention When operating the BCL 504i on the PROFIBUS the password entered in the display has no effect The PROFIBUS overwrites the password with the defau...

Page 98: ...g with Version 1 5 or Internet Explorer beginning with Version 6 0 it is possible to operate the Leuze webConfig tool on any internet ready PC 9 1 Connecting the SERVICE USB interface The connection to the SERVICE USB interface of the BCL 504i is established via the PC side USB interface using a special USB cable with 2 type A A connectors Figure 9 1 Connecting the SERVICE USB interface 9 2 Instal...

Page 99: ... log on ª Load the CD included in the delivery contents of your BCL 504i in the CD drive and start the setup exe program ª Alternatively you can also download the setup program from the internet at www leuze de ª Follow the instructions provided by the setup program Upon successful installation of the USB driver a BCL 50xi icon automatically appears on the desktop To check In the Windows Device Ma...

Page 100: ...t Leuze maintenance address for communication with barcode readers of the BCL 500i series In both cases the following start page appears on your PC Figure 9 2 The start page of the webConfig tool Notice The webConfig tool is completely contained in the firmware of the BCL 504i Depending on firmware version the start page may vary from that shown above The individual parameters are where useful gra...

Page 101: ...isplayed immediately As a result this menu item can be used to determine the optimum installation location Configuration for adjusting decoding for data formatting and output switching inputs outputs com munication parameters and interfaces etc Diagnostics for event logging of warnings and errors Maintenance for updating the firmware The user interface of the webConfig tool is largely self explana...

Page 102: ...ivation deactivation of decoding Switching input Activation deactivation of read processes Switching output Definition of events which activate deactivate the switching output Display Formatting of the data for output on the display Oscillating mirror optional Adjustment of oscillating mirror parameters The webConfig tool is available for all barcode readers of the BCL 500i series Because configur...

Page 103: ...he data access points transmitted in the telegram header The BCL 504i profile is based on the PROFIBUS profile for identification systems 10 1 2 Bus access protocol The PROFIBUS communication profiles DP FMS use a uniform bus access process It is implemented by layer 2 of the OSI model The bus access control MAC defines the process for specifying the point in time at which a network device can tra...

Page 104: ...functions as well as ALARM functions This is intended especially for operation with an engineering tool DP master class 2 DPM2 in order to change parameters and read out status information during normal operation The acyclic services operate with lower priority The functions are different for the various master classes Device type Description BCL 504i Class 1 master DPM1 Class 1 masters are define...

Page 105: ...rates are supported Automatic baud rate detection is indicated in the device master file of the BCL 504i Auto_Baud_supp 1 Function Slave SAP Description BCL 504i MSAC2_Read 51 Read datablock at slave No MSAC2_Write 51 Write datablock at slave No MSAC2_Initiate 49 Establish connection between DPM2 and slave No MSAC2_Abort 0 48 Establish connection between DPM2 and slave No MSAC1_Data_Transport 0 48...

Page 106: ... voltage It must be in the range between 10V 30VDC Connecting functional earth FE ª Ensure that the functional earth FE is connected correctly Unimpaired operation is only guaranteed when the functional earth is connected properly All electrical disturbances EMC couplings are discharged via the functional earth connec tion SW IN OUT VOUT 1 2 3 4 SWIO_1 SWIO_2 GND FE 5 HOST BUS IN N C 3 2 1 4 FE A ...

Page 107: ... chapter Parameter enabling on page 93 The set address must be 0 and 126 Each network device is thereby automatically informed that it is a slave on the PROFIBUS with its specific address and that it is initialised and queried by the PLC The PROFIBUS permits an address range from 0 to 126 Address 126 must not be used for data communication It may only be used temporarily for commissioning The defa...

Page 108: ...s setting the code type and number of digits etc are set using the engineering tool of the PLC with the aid of the various avail able modules see chapter 10 4 Parameter 1 Parameter handling Decoder table Digital SWIO PROFIBUS In the Parameter menu use the buttons to select the PROFIBUS menu item Press the enter button to enter the PROFIBUS menu PROFIBUS o PROFIBUS address Press the enter button ag...

Page 109: ...nd parameters are adjusted accordingly These modules are provided by the GSD file Notice All input and output modules described in this documentation are described from the con troller s perspective Input data arrives at the controller Output data is sent out by the controller 10 4 2 Preparing the control system for consistent data transmission During programming the control system must be prepare...

Page 110: ...e parameters are not changed by the user the device functions with the default settings delivered by Leuze electronic For the default settings of the BCL 504i please refer to the following module descriptions Notice Please note that the set data is overwritten by the PLC Some controls make available a so called universal module This module must not be ac tivated for the BCL 504i From the perspecti...

Page 111: ...tly defined in the BCL 504i but are configurable These parameters always exist and are available independent of the modules Parameter Description Addr Data type Value range Default Unit Profile number Number of the activated profile For BCL 504i constant with value 0 0 Byte 0 255 0 Code type 1 Released code type no code means that all subsequent code tables are also deactivated The valid number of...

Page 112: ...is number defines the lower limit 10 0 10 5 UNSIGNED8 0 63 0 Digits 2 2 Decodable number of digits in the case of a range this number defines the upper limit 11 UNSIGNED8 0 63 0 Digits 2 3 Decodable number of digits in the enumera tion mode 12 UNSIGNED8 0 63 0 Digits 2 4 Decodable number of digits in the enumera tion mode 13 UNSIGNED8 0 63 0 Digits 2 5 Decodable number of digits in the enumera tio...

Page 113: ...numera tion mode 20 UNSIGNED8 0 63 0 Digits 3 4 Decodable number of digits in the enumera tion mode 21 UNSIGNED8 0 63 0 Digits 3 5 Decodable number of digits in the enumera tion mode 22 UNSIGNED8 0 63 0 Reading relia bility 3 Min reading reliability to be achieved in order to output a read code 23 UNSIGNED8 1 100 4 Check digit procedure 3 Used check digit procedure 24 0 24 6 BitArea 0 Standard che...

Page 114: ...NSIGNED8 0 63 0 Digits 4 3 Decodable number of digits in the enumera tion mode 28 UNSIGNED8 0 63 0 Digits 4 4 Decodable number of digits in the enumera tion mode 29 UNSIGNED8 0 63 0 Digits 4 5 Decodable number of digits in the enumera tion mode 30 UNSIGNED8 0 63 0 Reading relia bility 4 Min reading reliability to be achieved in order to output a read code 31 UNSIGNED8 1 100 4 Check digit procedure...

Page 115: ... PROFIBUS module defines the existence and meaning of the input and output data In addition it defines the necessary parameters The arrangement of the data within a module is defined The composition of the input output data is defined via the module list The BCL 504i interprets the incoming output data and triggers the appropriate reactions in the BCL 504i The interpreter for processing the data i...

Page 116: ...de information 24 bytes max 26 0 26 0 Decoding result 7 Barcode information 28 bytes max 27 0 30 0 Data formatting Specification for formatting the data output 30 23 0 0 Reading gate number Number of the reading gate since system start up 31 0 2 0 Number of scans per reading gate Number of scans per reading gate 32 0 2 0 Code position Relative position of the barcode label in the scanning beam 33 ...

Page 117: ...0 Switching input output SWIO4 Parameter settings SWIO4 73 23 0 0 SWIO status and control Handling of switching input and switching output signals 74 0 2 2 Data output Sorting Sorting support 80 3 0 0 Reference code comparator 1 Definition of the operation mode of reference code compa rator 1 81 8 0 0 Reference code comparator 2 Definition of the operation mode of reference code compa rator 2 82 8...

Page 118: ...itArea 0 0 No code 1 2 5 Interleaved 2 Code39 3 Code32 6 UPC UPCE 7 EAN8 EAN13 8 Code128 10 EAN Addendum 11 Codabar 12 Code93 13 RSS 14 14 RSS Limited 15 RSS Expanded 0 Number of digits mode Interpretation of the number of digits 1 6 Bit 0 Enumeration 1 Range 0 Digits 11 Decodable number of digits in the case of a range this number defines the lower limit 1 0 1 5 UNSIGNED8 0 63 0 Digits 2 Decodabl...

Page 119: ...D16 0 Check digit out put Turns the check digit out put on or off Standard means that the check digit is transmitted according to the applica ble standard for the selected code type If no check digit trans mission is intended for the selected code type then Standard means that the check digit is not transmitted and Not Standard means that the check digit is trans mitted anyway 7 7 Bit Check digit ...

Page 120: ... mum and minimum element of the Codabar code 3 UNSIGNED8 0 255 8 Codabar char acter gap Permissible ratio for the gap between two characters for the Codabar code 4 UNSIGNED8 0 255 3 Codabar Mon arch Mode The decoding of a Monarch bar code as Codabar barcode can be switched on or off 5 0 Bit 0 Off 1 On 0 Codabar start stop character Switches the transmission of a start and stop character for the Co...

Page 121: ...meter is not set the barcode is immediately detected and processed further as soon as all necessary barcode elements are available Parameter Description Addr Data type Value range Default Unit Maximum width ratio The maximum width ratio is used to determine the light zones The light zones identify the beginning or end of patterns 0 UNSIGNED8 0 255 13 Minimum number of ele ments A pattern must have...

Page 122: ...efault Unit Mode The parameter defines the mode in which the activation module is operated 0 UNSIGNED8 0 Without ACK1 1 With ACK2 1 corresponds to BCL34 module 18 2 corresponds to BCL34 module 19 0 Table 10 10 Parameters for module 10 Output data Description Addr Data type Value range Init value Unit Reading gate Signal for activating the reading gate 0 0 Bit 1 0 Reading gate off 0 1 Reading gate ...

Page 123: ...rwise a risk of data loss Multiple individual decoding results may occur within one reading gate if the Module 12 Multi label see chapter 10 7 3 or one of the identifier modules see chapter 10 10 Identi fier beginning on page 140 is used Data reset behaviour If the data reset control bit is activated the following actions are carried out 1 Deletion of decoding results that may still be stored 2 Re...

Page 124: ...e reading gate is termi nated if the configured number of barcodes to be decoded has been reached 1 2 DigitRef table dependent i e the reading gate is termi nated if each barcode stored in the code type table has been decoded 2 3 Ident list dependent i e the reading gate is termi nated if each identifier stored in a list could be segmented via a respective barcode seg mentation 3 4 Reference code ...

Page 125: ...Module 12 Multi label on page 123 2 Corresponds to the settings carried out via the device module chapter 10 4 4 or Modules 1 4 Code table extensions 1 to 4 3 See Identifier on page 140 modules 52 54 Identifier filter string 4 See Module 83 Reference code comparison pattern 1 and Module 84 Reference code comparison pattern 2 ...

Page 126: ... no additional No Reads are output Notice When using this module the ACK mode should be activated see Module 10 Activations Mode parameter Otherwise there is a risk of losing decoding results if the control is not fast enough Parameter Description Addr Data type Value range Default Unit Minimum number of bar codes Minimum number of different bar codes scanned for per reading gate 0 UNSIGNED8 0 64 ...

Page 127: ...None Parameter Description Addr Data type Value range Default Unit Fragment length The parameter defines the maxi mum length of the barcode infor mation per fragment 0 UNSIGNED8 1 28 0 Table 10 15 Parameters for module 13 Input data Description Addr Data type Value range Init value Unit Fragment number Current fragment number 0 0 0 3 Bitarea 0 15 0 Remaining frag ments Number of fragments which st...

Page 128: ...ength 1 byte Input data None Output data None Notice An interlinked read result also requires Module 12 Multi label In this mode the additional information transmitted in modules 31ff relates to the last decoding result in the chain Parameter Description Addr Data type Value range Default Unit Delimiter This parameter is used to define a delimiter that is inserted between two individual decoding r...

Page 129: ...te1 1 Attention This does not necessarily correspond to the state at the time the barcode is scanned 0 0 Bit 0 Off 1 On 0 New result The signal indicates whether a new decoding has occurred 0 1 Bit 0 No 1 Yes 0 Result state The signal indicates whether the barcode has been read success fully 0 2 Bit 0 Successful read ing 1 NOREAD 0 Further results in the buffer The signal indicates whether fur the...

Page 130: ...te Further results in the buffer Buffer overflow Waiting for acknowledgement All other flags refer to the currently output decoding result If the input data is reset to the init value cf Module 30 Data formatting on page 130 the following bits are reset New result Result state All others remain unchanged Data reset behaviour Upon data reset see Module 10 Activations the input data is deleted excep...

Page 131: ... Waiting for acknowl edgement This signal represents the inter nal state of the control 0 7 Bit 0 Base state 1 Control waiting for acknowledgement from the PROFIBUS master 0 21 27 Barcode data length Data length of the actual bar code information 2 1 UNSIGNED8 0 48 0 21 Data Barcode information with a length of consistently 4 bytes 2 4x UNSIGNED8 0 FFh 0 22 Data Barcode information with a length o...

Page 132: ...dition all bytes beginning with address 1 are reset to the init value Notice Shortening decoding results that are too long If the barcode information barcode possibly including supplementary information such as the check sum does not fit in the selected module width the decoding results are shortened This shortening is either from the left or the right depending on the setting in Module 30 Data fo...

Page 133: ... the output characters if no barcode could be read 0 STRING 20 characters null terminated 1 20 bytes of ASCII characters 63 Decoding result at reading gate start The parameter defines the state of the data at the start of the reading gate 20 5 Bit 0 Input data remain on the old value 1 Input data is reset to the init value 0 Data align ment The parameter defines the alignment of the data in the re...

Page 134: ...ength 2 byte consistent Output data None Input data Description Addr Data type Value range Init value Unit Reading gate number The BCL 504i transmits the cur rent reading gate number The reading gate number is initialised with the system start and is then incremented continuously At 65535 an overflow occurs and the counter starts afresh from 0 0 1 UNSIGNED16 0 65535 0 Table 10 21 Input data for mo...

Page 135: ...ty The value refers to the currently output barcode Parameters None Input data Input data length 2 byte consistent Output data None Input data Description Addr Data type Value range Init value Unit Code position Relative position of the barcode in the scanner beam The position is normalised to the zero position middle position Specified in 1 10 degrees 0 1 SIGNED16 450 0 1 10 degree Table 10 23 In...

Page 136: ...ulated number of scans which provided information contributing to the result of the barcode Parameters None Input data Input data length 2 byte consistent Output data None Input data Description Addr Data type Value range Init value Unit Barcode length Length duration of the currently output barcode beginning with the code position specified in module 35 in 1 10 degrees 0 1 UNSIGNED16 1 900 1 1 10...

Page 137: ...of the detected code direction of the currently transmitted barcode Parameters None Input data Input data length 1 byte Output data None Comment A decoding result of type No Read has as code direction the value 2 unknown Input data Description Addr Data type Value range Init value Unit Decoding quality Decoding quality of the transmit ted barcode 0 UNSIGNED8 0 100 0 1 Table 10 27 Input data for mo...

Page 138: ...pe of the currently transmitted barcode Parameters None Input data Input data length 1 byte Output data None Input data Description Addr Data type Value range Init value Unit Number of digits Number of digits of the transmit ted barcode 0 UNSIGNED8 0 48 0 Table 10 29 Input data for module 39 Input data Description Addr Data type Value range Init value Unit Code type Code type of the transmitted ba...

Page 139: ... swivel range of an oscillating mirror device Parameters None Input data Input data length 2 byte Output data None Input data Description Addr Data type Value range Init value Unit Position in the swivel range Relative position of the barcode in the swivel range The position is normal ised to the zero position middle posi tion Specified in 1 10 degrees 0 1 SIGNED16 200 200 0 1 10 Table 10 31 Input...

Page 140: ...ter code type If this criterion has been activated the barcode type is used to determine whether the barcodes are identical 1 0 Bit 0 deactivated 1 activated 1 Comparison parameter bar code content If this criterion has been activated the barcode con tent is used to determine whether the barcodes are identical 1 1 Bit 0 deactivated 1 activated 1 Comparison parameter bar code direction If this crit...

Page 141: ...whether identical barcodes have already been decoded A bandwidth in degrees must then be specified within which the same bar code is permitted to be in the oscillating mirror swivel range 4 5 UNSIGNED16 0 200 0 1 10 degree Comparison parameter scan ning time info If this parameter is not equal to 0 the decoding time time at which the bar code was decoded is used to determine whether iden tical bar...

Page 142: ...laceholders for an arbitrary character at exactly this position Also permitted are as placeholders for a character sequence of arbitrary length and an x if the character at the respective position is to be deleted Parameter Description Addr Data type Value range Default Unit Barcode filter string 1 Filter expression 1 0 STRING 30 characters null terminated 1 30 bytes of ASCII characters 00 Barcode...

Page 143: ...rameter Description Addr Data type Value range Default Unit Identifier list Identifier 1 The identifier string is used for the iden tifier list and the filtering according to the segmentation 0 STRING 5 characters null terminated 1 5 bytes of ASCII characters Identifier 2 See identifier 1 5 STRING 5 characters null terminated 1 5 bytes of ASCII characters 0 Identifier 3 See identifier 1 10 STRING ...

Page 144: ...t have to be null terminated 10 10 2 Module 53 Segmentation via fixed positions Description The module activates the segmentation via fixed positions The parameters specify the iden tifiers to be searched for the output mode and the positions Parameters Parameter Description Addr Data type Value range Default Unit Identifier list Identifier 1 The identifier string is used for the iden tifier list ...

Page 145: ... second identifier in the data string of the barcode The first character in the barcode has position 1 If the parameter is 0 it is deactivated 29 UNSIGNED8 0 127 0 Start position of the 2nd data value Specifies the position of the first char acter of the second data value in the data string of the barcode The first character in the barcode has position 1 If the parameter is 0 it is deactivated 30 ...

Page 146: ...consists of exactly 5 characters it does not have to be null terminated Start position of the 4th data value Specifies the position of the first char acter of the fourth data value in the data string of the barcode The first character in the barcode has position 1 If the parameter is 0 it is deactivated 34 UNSIGNED8 0 127 0 Start position of the 5th iden tifier Specifies the position of the first ...

Page 147: ... characters null terminated 1 5 bytes of ASCII characters 0 Identifier 5 See identifier 1 20 STRING 5 characters null terminated 1 5 bytes of ASCII characters 0 Identifier output Output with identifier If this switch is not set the output of the identifiers is suppressed In this case only the data values belonging to the identifiers are displayed 25 0 Bit 0 Output of the identifi ers is sup presse...

Page 148: ... is an arbitrary number of are permitted as place holders for an arbitrary character at exactly that position Also permitted are as placeholders for a character sequence of arbitrary length and an x if the character at the respective position is to be deleted There are a total of 5 identifier strings An identifier with less than 5 characters must be null terminated However if the identifier string...

Page 149: ...r acters and not only one character at a certain position are disregarded until a character pattern is found in the string that follows the wildcard character pat tern This character has the same behaviour as the wildcard character for the DIR command in the command line interpreter under Windows 0 UNSIGNED8 32 127 Don t care character Placeholder character Characters at the position of the place ...

Page 150: ...scription Addr Data type Value range Init value Unit Device status This byte represents the device status 0 UNSIGNED8 0 Device is ready 1 Initialisation 10 Standby 11 Service 12 Diagnosis 13 Parameter enabled 0x80 Error 0x81 Warning 0 Table 10 38 Input data for module 60 Output data Description Addr Data type Value range Init value Unit System reset The control bit triggers a system reset1 if the ...

Page 151: ... Data type Value range Default Unit Laser start position This parameter defines the switch on position of the laser in 1 10 increments within the visible range of the laser The centre of the reading field corresponds to the 0 position 0 1 UNSIGNED16 450 450 450 1 10 Laser stop position This parameter defines the switch off position of the laser in 1 10 increments within the visible range of the la...

Page 152: ...lue range Default Unit Language selection Language selection for the display A language which was selected via the display is overwritten by this parameter 0 0 0 2 Bit 1 English 2 German 3 Italian 4 French 5 Spanish 0 Display illu mination Off after 10min or permanently on 0 3 Bit 0 Off after 10min 1 Perma nently on 0 Display con trast Contrast setting of the display The contrast changes under ext...

Page 153: ... 81 AutoReflAct as this may cause malfunctions Parameters None Input data Input data length 1 byte Output data Output data length 1 byte Input data Description Addr Data type Value range Init value Unit Decoding quality Transmits the current decoding quality of the barcode located in the scanning beam 0 Byte 0 100 0 Percent age Table 10 42 Input data for module 63 Output data Description Addr Data...

Page 154: ...irror operates 0 UNSIGNED8 0 Single oscillation 1 Double oscilla tion 2 Continuous oscillation 3 Continuous oscillation oscil lating mirror moves to the start position at the end of the reading gate 2 Start position Start position opening angle relative to the zero position of the swivel range 1 2 SIGNED16 200 200 200 1 10 Stop position Stop position opening angle relative to the zero position of ...

Page 155: ...odule for supporting the deflection mirror Parameters Parameter length 2 byte Input data None Output data None Parameter Description Addr Data type Value range Default Unit Deflection angle Lateral beam exit in degrees rela tive to the zero position 0 1 SIGNED16 100 100 0 1 10 Table 10 45 Parameters for module 65 ...

Page 156: ...h on time Defines the switch on time period for the switching input Any activated switch off function then no longer has any function A value of 0 causes the output to be set statically this means that the selected input func tion s activate the output and the selected switch off function s deactivate it again Figure 10 2 Example 1 Start up delay 0 and switch on time 0 Figure 10 3 Example 2 Start ...

Page 157: ... counter and comparative value fulfil the parity condition or if it is activated multiple times on each successive event after the parity condition is met The event counter can always be reset with the I O data in the I O status and control module furthermore the reset mode parameter enables automatic resetting upon reaching the comparative value Automatic resetting upon reaching the comparative v...

Page 158: ...meter 0 no debouncing takes place otherwise the configured value represents the duration in milliseconds for which the input signal must be present and stable Start up delay td_on If the value of this parameter 0 no start up delay occurs for the activation of the input func tion otherwise the configured value represents the time in milliseconds by which the input signal is delayed Figure 10 5 Star...

Page 159: ...ed from the switch on time as well as the switch off delay Figure 10 6 Switch on time in input mode Switch off delay td_off This parameter specifies the duration of the switch off delay in ms Figure 10 7 Switch off delay in input mode Input signal Output signal Start up delay td_on Switch on time ton Switch off delay td_off Input signal Output signal Start up delay td_on Switch on time ton Switch ...

Page 160: ...ot active 10 AutoControl good quality 13 AutoControl bad quality 14 Reflector detected 15 Reflector not detected 16 External event pos edge 17 In the PROFIBUS case the external event is generated with the aid of module 74 I O status and control See Module 74 SWIO status and control on page 166 External event neg edge 18 See above Device active 19 Decoding is currently being performed Device in sta...

Page 161: ... 0 Switch on function 2 This parameter specifies an event which can set the switch ing output Switch on function 1 and switch on function 2 are OR linked 6 UNSIGNED8 cf Switch on switch off functions on page 157 0 Switch off function 1 This parameter specifies an event which can reset the switching output 7 UNSIGNED8 cf Switch on switch off functions on page 157 0 Switch off function 2 This parame...

Page 162: ... Inversion The parameter defines the logic of the incident signal In case of an inversion an exter nal HIGH level is interpreted internally as a LOW level 13 1 Bit 0 Normal 1 Inverted 0 Reserved Free 13 2 13 7 Debounce time The parameter defines a debounce time which is imple mented in software 14 UNSIGNED16 0 1000 5 ms Start up delay The parameter influences the timing during switch on 16 UNSIGNE...

Page 163: ... 5 Switch on function 2 This parameter specifies an event which can set the switch ing output Switch on function 1 and switch on function 2 are OR linked 6 UNSIGNED8 cf Switch on switch off functions on page 157 0 Switch off function 1 This parameter specifies an event which can reset the switching output 7 UNSIGNED8 cf Switch on switch off functions on page 157 1 Switch off function 2 This parame...

Page 164: ... Inversion The parameter defines the logic of the incident signal In case of an inversion an exter nal HIGH level is interpreted internally as a LOW level 13 1 Bit 0 Normal 1 Inverted 0 Reserved Free 13 2 13 7 Debounce time The parameter defines a debounce time which is imple mented in software 14 UNSIGNED16 0 1000 5 ms Start up delay The parameter influences the timing during switch on 16 UNSIGNE...

Page 165: ... 0 Switch on function 2 This parameter specifies an event which can set the switch ing output Switch on function 1 and switch on function 2 are OR linked 6 UNSIGNED8 cf Switch on switch off functions on page 157 0 Switch off function 1 This parameter specifies an event which can reset the switching output 7 UNSIGNED8 cf Switch on switch off functions on page 157 0 Switch off function 2 This parame...

Page 166: ... Inversion The parameter defines the logic of the incident signal In case of an inversion an exter nal HIGH level is interpreted internally as a LOW level 13 1 Bit 0 Normal 1 Inverted 0 Reserved Free 13 2 13 7 Debounce time The parameter defines a debounce time which is imple mented in software 14 UNSIGNED16 0 1000 5 ms Start up delay The parameter influences the timing during switch on 16 UNSIGNE...

Page 167: ... 6 Switch on function 2 This parameter specifies an event which can set the switch ing output Switch on function 1 and switch on function 2 are OR linked 6 UNSIGNED8 cf Switch on switch off functions on page 157 0 Switch off function 1 This parameter specifies an event which can reset the switching output 7 UNSIGNED8 cf Switch on switch off functions on page 157 1 Switch off function 2 This parame...

Page 168: ... Inversion The parameter defines the logic of the incident signal In case of an inversion an exter nal HIGH level is interpreted internally as a LOW level 13 1 Bit 0 Normal 1 Inverted 0 Reserved Free 13 2 13 7 Debounce time The parameter defines a debounce time which is imple mented in software 14 UNSIGNED16 0 1000 5 ms Start up delay The parameter influences the timing during switch on 16 UNSIGNE...

Page 169: ...gured as com parison mode this bit is toggled each time the event counter is exceeded The bit is reset to the init value by resetting the event counter 1 1 Bit 0 1 Event counter exceeded 1 0 Event counter exceeded again 0 Comparison state switching output 2 Event Counter Indicates whether the event counter has exceeded the set comparative value The bit is reset to the init value by resetting the e...

Page 170: ... 7 Bit 0 1 Event counter exceeded 1 0 Event counter exceeded again 0 Output data Description Addr Data type Value range Init value Unit Switching output 1 Sets the state of switching out put 1 0 0 Bit 0 Switching output 0 1 Switching output 1 0 Switching output 2 Sets the state of switching out put 2 0 1 Bit 0 Switching output 0 1 Switching output 1 0 Switching output 3 Sets the state of switching...

Page 171: ...ng output 3 back to zero 0 6 Bit 0 1 Perform reset 1 0 No function 0 Reset Event Counter Switching output 4 Sets the event counter of the activation function AF for switching output 4 back to zero 0 7 Bit 0 1 Perform reset 1 0 No function 0 Reserved 1 Byte Output data Description Addr Data type Value range Init value Unit Table 10 53 Output data for module 74 Input output status and control ...

Page 172: ...ng to the code type number 7 Sorting according to the decoding direction 8 Sorting according to the barcode con tent 9 Sorting according to time 10 Sorting according to scanning duration 11 Sorting according to the code list in which the enabled barcodes are listed 12 Sorting according to the identifier list 0 Sort direc tion 1 Specifies the sort ing direction 0 7 Bit 0 In ascending order 1 In des...

Page 173: ...er specifies the linking logic for the refer ence code output signal 1 UNSIGNED8 0 Length and type and ASCII 1 Length and type or ASCII 2 Length or type and ASCII 3 Length or type or ASCII 0 Output for refer ence code com parison This parameter specifies whether a barcode length com parison should be carried out 2 UNSIGNED8 0 Length ignored 1 Comparison o k if length not identical 2 Comparison o k...

Page 174: ...ch decoded barcodes are to be used for the reference bar code comparison 6 UNSIGNED8 0 Only the first barcode is used for the comparison 1 Only the second barcode is used for the comparison 2 All barcodes are used for the comparison All comparisons must be successful 3 All barcodes are used for the comparison One compari son must be successful 3 Reference code completeness comparison If this param...

Page 175: ...k if length identical 2 Barcode type comparison This parameter specifies whether a barcode type com parison should be carried out 3 UNSIGNED8 0 Type ignored 1 Comparison o k if types not identical 2 Comparison o k if types iden tical 2 Reference code ASCII compari son This parameter specifies how the ASCII comparison should be carried out 4 UNSIGNED8 0 No comparison 1 Barcode not identical to RC 2...

Page 176: ...parisons must be successful 3 All barcodes are used for the comparison One compari son must be successful 3 Reference code completeness comparison If this parameter is set the basic condi tion for a positive ref erence code comparison is that all mandatory bar codes that are to be read within a reading gate were actually read If this condi tion is not satisfied no positive refer ence code compari ...

Page 177: ...Interleaved 2 Code39 3 Code32 6 UPC UPCE 7 EAN8 EAN13 8 Code128 10 EAN Addendum 11 Codabar 12 Code93 13 RSS 14 14 RSS Limited 15 RSS Expanded 0 Comparison pattern 1 Parameter string describing the con tent of the reference barcode Note You can also use the two placeholder characters that are stored in the Wildcard character and Don t care character parameters If the string is empty no comparison t...

Page 178: ... 1 2 5 Interleaved 2 Code39 3 Code32 6 UPC UPCE 7 EAN8 EAN13 8 Code128 10 EAN Addendum 11 Codabar 12 Code93 13 RSS 14 14 RSS Limited 15 RSS Expanded 0 Comparison pattern 2 Parameter string describing the con tent of the reference barcode Note You can also use the two placeholder characters that are stored in the Wildcard character and Don t care character parameters If the string is empty no compa...

Page 179: ... Control result Indicates whether the result of the AutoControl function was a good or bad reading 0 2 Bit 0 Quality good 1 Quality bad 0 Reserved Free 0 3 Bit 0 RefCode compari son state 1 The signal indicates whether the decoded barcode corresponds to the reference code with regard to the comparison criteria as defined in the comparison func tion 1 If it matches the value 1 is output 0 4 0 5 Bit...

Page 180: ...the container is read When the path from the scanner to the reflector has cleared the read procedure has completed and the scanning beam is reduced and again directed onto the reflector The reading gate is closed Parameters Parameter length 2 byte Input data None Output data None Parameter Description Addr Data type Value range Default Unit Mode This parameter activates the function of the laser s...

Page 181: ...low for a better assessment of the barcode quality see also Module 7 Code fragment technology on page 118 Parameter Description Addr Data type Value range Default Unit AutoControl enable This parameter can be used to acti vate or deactivate the AutoControl function 0 UNSIGNED8 0 deactivated 1 activated 0 Limit for read ing quality The parameter defines a threshold for the reading quality 1 UNSIGNE...

Page 182: ...Code sample Code 128 15 digits 10 16 2 Procedure Hardware connections The following connections must have been established Voltage supply PWR PROFIBUS In PROFIBUS termination Required modules Include the following modules in your project Module 10 Activations Module 24 Decoding result 16 bytes Parameter settings No parameters need to be set separately The standard parameter set provides all requir...

Page 183: ...he decoding result is transmitted in the following 15 bytes Internal processing Internal data processing M 10 Bit 0 0 1 Ö 0 Activation bit 0 0 is reset to 0 PLC photoelectric sensor BCL 504i Description Time Photoelectric sensor from 0 Ö 1 The photoelectric sensor is interrupted M 10 bit 0 0 0 Ö 1 Activation bit 0 0 is reset to 1 Photoelectric sensor from 1 Ö 0 The reading gate elapses without rea...

Page 184: ...digits with check digit 8p L6 561234765436 10 17 2 Procedure Hardware connections The following connections must have been established Voltage supply PWR PROFIBUS In PROFIBUS termination Photoelectric sensor at SWIO1 Required modules Include the following modules in your project Module 23 Decoding result 12 bytes Parameter settings of the common parameters Byte Description Init value Change value ...

Page 185: ...nal data processing Photoelectric sensor from 1 Ö 0 The beam of the photoelectric sensor is cleared and sets the switching input of the BCL 504i to 0 This deactivates the scanner PLC photoelectric sensor BCL 504i Description Time Photoelectric sensor from 0 Ö 1 The photoelectric sensor is interrupted The signal of the switching output of the photoelectric sensor is present at the switching input o...

Page 186: ...rected by resetting Red continuous light Error on the PROFIBUS Cannot be corrected by resetting Send device to customer service Table 11 1 General causes of errors Error Possible error cause Measures No communication via USB service interface Incorrect connection cable Connected BCL 504i is not detected Check connection cable Install USB driver No communication via PROFIBUS BUS status LED con tinu...

Page 187: ...tems in the Measures column which you have already examined fill out the fol lowing address field and fax the pages together with your service contract to the fax number listed below Customer data please complete Leuze Service fax number 49 7021 573 199 Device type Company Contact partner department Phone direct Fax Street No ZIP code City Country ...

Page 188: ...t 0 Lateral 2 Front Optics N High Density near M Medium Density medium distance F Low Density remote L Ultra Low Density very large distances Scanning princi ple S Line scanner single line O Oscillating mirror scanner i Integrated fieldbus technology Interface 0 RS 232 RS 422 RS 485 multiNet Master 1 RS 485 multiNet Slave 4 PROFIBUS DP 8 ETHERNET PROFINET BCL Barcode reader ...

Page 189: ...cillating mirror scanner 501 05497 BCL 504i SM 100 H Line scanner with deflection mirror with heating 501 05498 BCL 504i SM 102 H Line scanner beam exit at the front with heating 501 05499 BCL 504i OM 100 H Oscillating mirror scanner with heating 501 05500 Low Density Optics m 0 5 1 0mm BCL 504i SF 100 Line scanner with deflection mirror 501 05501 BCL 504i SF 102 Line scanner beam exit at the fron...

Page 190: ...t for HOST or BUS IN 50038538 KD 02 5 SA M12 connector for BUS OUT 50038537 KD 095 5A M12 socket for voltage supply 50020501 KS 095 4A M12 connector for SW IN OUT 50040155 KDS BUS OUT M12 T 5P M12 T connector for BUS OUT 50109834 Table 12 3 Connectors for the BCL 504i Type designation Description Part No KB USB Service USB service cable 50107726 Table 12 4 Cables for the BCL 504i Type designation ...

Page 191: ...adius 50mm 12 8 3 Order codes of the cables for voltage supply PWR connection cable 5 pin socket A coded Pin Name Core colour 1 VIN brown 2 I O 1 white 3 GND blue 4 I O 2 black 5 FE grey Thread FE bare PWR VIN 1 2 3 4 I O 1 I O 2 GND FE 5 M12 socket A coded Type designation Description Part No K D M12A 5P 5m PVC M12 socket for PWR axial connector open line end cable length 5m 50104557 K D M12A 5P ...

Page 192: ...2 9 2 Contact assignment of KB PB connection cable for PROFIBUS multiNet plus Figure 12 8 Cable structure of PROFIBUS multiNet plus connection cable PROFIBUS multiNet plus connection cable 5 pin socket connector B coded Pin Name Core colour 1 N C 2 A N green 3 N C 4 B P red 5 N C Thread FE bare 1 2 3 4 A N B P N C N C N C 5 3 2 1 4 N C A N B P N C N C 5 M12 socket B coded M12 connector B coded 1 C...

Page 193: ... PB 25000 BA Cable length 25m 50104176 KB PB 30000 BA Cable length 30m 50104175 M12 connector for BUS OUT axial connector open line end KB PB 2000 SA Cable length 2m 50104188 KB PB 5000 SA Cable length 5m 50104187 KB PB 10000 SA Cable length 10m 50104186 KB PB 15000 SA Cable length 15m 50104185 KB PB 20000 SA Cable length 20m 50104184 KB PB 25000 SA Cable length 25m 50104183 KB PB 30000 SA Cable l...

Page 194: ...per cleaning agents can damage the optical window 13 2 Repairs servicing Repairs to the device must only be carried out by the manufacturer ª Contact your Leuze distributor or service organisation should repairs be required The addresses can be found on the inside of the cover and on the back Notice When sending devices to Leuze electronic for repair please provide an accurate description of the e...

Page 195: ...Appendix 192 BCL 504i Leuze electronic 14 Appendix 14 1 Declaration of conformity ...

Page 196: ...turn SO 14 0E 16 SHIFT OUT Shift out SI 15 0F 17 SHIFT IN Shift in DLE 16 10 20 DATA LINK ESCAPE Data link escape DC1 17 11 21 DEVICE CONTROL 1 Device control character 1 DC2 18 12 22 DEVICE CONTROL 2 Device control character 2 DC3 19 13 23 DEVICE CONTROL 3 Device control character 3 DC4 20 14 24 DEVICE CONTROL 4 Device control character 4 NAK 21 15 25 NEG ACKNOWLEDGE Negative acknowledge SYN 22 1...

Page 197: ... 46 2E 56 PERIOD DECIMAL Period decimal 47 2F 57 SLANT Slant 0 48 30 60 0 Number 1 49 31 61 1 Number 2 50 32 62 2 Number 3 51 33 63 3 Number 4 52 34 64 4 Number 5 53 35 65 5 Number 6 54 36 66 6 Number 7 55 37 67 7 Number 8 56 38 70 8 Number 9 57 39 71 9 Number 58 3A 72 COLON Colon 59 3B 73 SEMI COLON Semi colon 60 3C 74 LESS THAN Less than 61 3D 75 EQUALS Equals 62 3E 76 GREATER THAN Greater than ...

Page 198: ...84 54 124 T Capital letter U 85 55 125 U Capital letter V 86 56 126 V Capital letter W 87 57 127 W Capital letter X 88 58 130 X Capital letter Y 89 59 131 Y Capital letter Z 90 5A 132 Z Capital letter 91 5B 133 OPENING BRACKET Opening bracket 92 5C 134 REVERSE SLANT Reverse slant 93 5D 135 CLOSING BRACKET Closing bracket 94 5E 136 CIRCUMFLEX Circumflex _ 95 5F 137 UNDERSCORE Underscore 96 60 140 G...

Page 199: ...13 71 161 q Lower case letter r 114 72 162 r Lower case letter s 115 73 163 s Lower case letter t 116 74 164 t Lower case letter u 117 75 165 u Lower case letter v 118 76 166 v Lower case letter w 119 77 167 w Lower case letter x 120 78 170 x Lower case letter y 121 79 171 y Lower case letter z 122 7A 172 z Lower case letter 123 7B 173 OPENING BRACE Opening brace 124 7C 174 VERTICAL LINE Vertical ...

Page 200: ...ule 0 3 SC 2 SC 3 SC 0 S Modul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 1122334455 135AC A121314A abcde leuze 23456 2 78901 1 3456 7890 1 122334 455666 77889 Code type 01 Interleaved 2 of 5 Code type 02 Code 39 Code type 11 Codabar Code 128 Code type 08 EAN 128 Code type 06 UPC A Code type 07 EAN 8 Code type 10 EAN 13 Add on ...

Page 201: ... 5 6677889900 Modul 0 5 246BD Modul 0 5 A151617A Modul 0 5 fghij Modul 0 5 LEUZE SC 4 98765 43219 0 8 SC 6 9876 5430 SC2 0 099887 766550 44332 Code type 01 Interleaved 2 of 5 Code type 02 Code 39 Code type 11 Codabar Code 128 Code type 08 EAN 128 Code type 06 UPC A Code type 07 EAN 8 Code type 10 EAN 13 Add on ...

Page 202: ...tandard as required by the standard Digital SWIO Sw input output 1 4 I O mode Input Output Passive page 87 Switching input Inverted OFF ON Debounce time 0 1000ms Start up delay 0 65535ms Pulse duration 0 65535ms Switch off delay 0 65535ms Function Function that is carried out after the switching input is activated Switching output Inverted OFF ON Signal delay 0 65535ms Pulse duration 0 65535ms Act...

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