Langer & Laumann TSG 400 Operating Instructions Manual Download

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Langer & Laumann Ingenieurbüro GmbH 48356 Nordwalde Wallgraben 30

+49 (02573) 9 55 99 0

http://www.LuL-Ing.de

+49 (02573) 9 55 99 5 Email: [email protected]

Langer & Laumann

I n g e n i e u r b ü r o G m b H

Geschäftsführer

Dipl.- Ing. Michael Laumann
Dipl.- Ing. Matthias Langer

/ Managing Director

Bankverbindung
Sparkasse Steinfurt

/ Bank Account

BLZ: 40351220 Kto: 7024631

WELADED1STF

De52 4035 1060 0007 0246 31

BLZ: 40061238 Kto: 8623333000

GEBODEM1GRV

De66 4006 1238 8623 3330 00

BIC

IBAN

Volksbank Greven EG
BIC

IBAN

Handelsregister
Amtsgericht Steinfurt HRB 2943
Ust.-Id.Nr.

De195553428

Steuer-Nr. 311 5870 1056

/ Comercial Register

/ Vat-No.

15.2 Technical data

Table 12: Technical data

Technical data for TSG electronics

Connection voltage

230 [VAC]

50/60 [Hz]

On-site fuse protection

10 [A]

Maximum power consumption

about 950 [W] (depending on door weight and
parameters)

Power consumption in inactive state
(without input signal present, not in end position)

about 5 [W]

Storage temperature

0 [°C] - 60 [°C]

Ambient operating temperature

10 [°C] - 40 [°C], no direct sunlight.

X1 inputs

15 - 24 [VDC/AC]

X2 relay outputs, switching capacity

24 [V] / 4 [A] - 230 [V] / 1 [A]

Note:

If relays or contactors are switched with relay

outputs, they must be equipped with an RC
combination for DC voltage with a freewheeling diode
or for AC voltage.

15.3 Plug / terminal assignment of TSG electronics unit

Table 13: X1 inputs

X1 inputs

(8-pin screw connector)

X1.1

"Open door" input

X1.2

"Close door" input

X1.3

(Reserved) input

(see also chapter Light Curtain Kit / page 41)

X1.4

Common for inputs

(Common)

X1.5

Auxiliary voltage
(

can only be used to activate TSG

inputs X1.1, X1.2 and X1.3

)

24 [VDC]

X1.6

Auxiliary voltage
(

for supply of external devices,

for example light curtain

)

CAUTION:

In emergency power supply mode it is
no voltage on X1.6!

24 [VDC] / max. 0.3 [A]

X1.7

Auxiliary voltage output -

0 [VDC]

X1.8

Auxiliary voltage output -

CAUTION:

The auxiliary voltage output on X1.5 / X1.6 must not be connected with an external voltage
potential. Connecting an external voltage potential to X1.5 / X1.6 may cause the device to be
destroyed!

Summary of Contents for TSG 400

Page 1: ...n Dipl Ing Matthias Langer Managing Director Bankverbindung Sparkasse Steinfurt Bank Account BLZ 40351220 Kto 7024631 WELADED1STF De52 4035 1060 0007 0246 31 BLZ 40061238 Kto 8623333000 GEBODEM1GRV De66 4006 1238 8623 3330 00 BIC IBAN Volksbank Greven EG BIC IBAN Handelsregister Amtsgericht Steinfurt HRB 2943 Ust Id Nr De195553428 Steuer Nr 311 5870 1056 Comercial Register Vat No Operating Instruc...

Page 2: ...t protection these operating instructions may not be copied in whole or in part without written approval of Langer Laumann Ingenieurbüro GmbH except as part of normal use of the product or to create a back up copy However this exceptional provision does not extend to copies created for third parties or that are sold or transferred to third parties in any other manner The whole of the material acqu...

Page 3: ...__________________________ 17 6 3 User setting P parameters ______________________________________________________ 17 7 Advanced parameters ____________________________________________________________ 18 7 1 Drive curves with Advanced parameters ____________________________________________ 18 7 2 Advanced menu_______________________________________________________________ 19 8 TSG connections_____...

Page 4: ...rer Dipl Ing Michael Laumann Dipl Ing Matthias Langer Managing Director Bankverbindung Sparkasse Steinfurt Bank Account BLZ 40351220 Kto 7024631 WELADED1STF De52 4035 1060 0007 0246 31 BLZ 40061238 Kto 8623333000 GEBODEM1GRV De66 4006 1238 8623 3330 00 BIC IBAN Volksbank Greven EG BIC IBAN Handelsregister Amtsgericht Steinfurt HRB 2943 Ust Id Nr De195553428 Steuer Nr 311 5870 1056 Comercial Regist...

Page 5: ... the TSG door operator from hardware version 3 4 and software version 4 26 onwards Only by following these instructions will you Avoid mistakes Avoid damaging the equipement Safely install the TSG door operator Reduce installation time Extend the product life cycle improve reliability In addition to our recommendations it is imperative to comply with any local safety regulations that may be in for...

Page 6: ... for personal injury or property damage Any other or more extensive use is considered contrary to designated use and may result in personal injury for the user or third parties as well as damage to property WARNING When electrical devices are in operation certain parts of the devices conduct dangerous voltage Failure to observe the operating instructions may therefore result in serious bodily inju...

Page 7: ...on control and operation of the TSG door control device Unqualified personnel are prohibited from working on the TSG door control device Personnel must have knowledge of first aid measures and on site rescue equipment 2 3 Qualified personnel as defined by VDE 0105 Qualified personnel means persons who by virtue of their training experience instructions they have received and knowledge of applicabl...

Page 8: ...the mechanisms engage in each other in the closed position CAUTION When positioning and commissioning the TSG door control device in or on an elevator car make certain the total permissible weight of the elevator car is not exceeded at maximum nominal load WARNING If the higher level control unit undergoes an Emergency Stop or Off it must be ensured that the TSG door control device will not cause ...

Page 9: ...he door opening width is determined by a measurement process The range of service applications for the TSG door control unit is divided into the following groups 1 TSG 200 up to about 180 200 kg door panel weight 2 TSG 400 up to about 350 400 kg door panel weight NOTE When calculating the weight of the door panel the weights of the car and shaft door must be included All shaft doors have closing w...

Page 10: ...travel path of the door Springs and or dampers that were required for previous door drives must be removed when installing the TSG door control device 4 2 Installation process 1 Mount the TSG drive It does not matter whether the TSG drive is mounted on the opening or closing side of the door since the correct travel direction is determined during the initial measurement 2 Mount the TSG counter rol...

Page 11: ...earing Fig 1 TSG toothed belt tension At and axle distance of a 1 m axle centre centre deflection should be e 16 mm and force should be F 18 5 N CAUTION A TSG toothed belt tension that is too low may result in premature wear on the toothing of the belt This will also cause the belt to jump which will cause the position of the door to change CAUTION A TSG toothed belt tension that is too high will ...

Page 12: ...ericht Steinfurt HRB 2943 Ust Id Nr De195553428 Steuer Nr 311 5870 1056 Comercial Register Vat No 5 Electrical settings and commissioning 5 1 Display The TSG electronics unit has a two digit 7 segment display to indicate the current state and show the menu with parameters and their corresponding values Table 1 TSG display Display Meaning There is no activation present The TSG self learn procedure ...

Page 13: ... Register Vat No 5 2 Menu structure There is a jog wheel on the TSG electronics unit for operating and adjusting the TSG door controller between the 7 segment display and the relay outputs Press the jog wheel once from Normal mode to show menu item P0 Turn the jog wheel clockwise to move UP increment through parameters increments P1 P2 etc To move DOWN through parameters decrement Pn P2 P1 turn th...

Page 14: ...strip X4 and the shield terminal of the TSG motor cable to X8 on the TSG electronics board Plug the TSG encoder cable into terminal strip X3 sub D9 plug 4 Turn on the supply 230 VAC mains 5 Select parameter P9 then press the jog wheel and hold it for about 5 seconds The Learn display appears Now release the jog wheel 6 The Open direction should be selected first Turn the jog wheel to open the door...

Page 15: ...arn procedure Parameter EE is used to reset parameters to their default values see also Table 6 E parameters page 25 5 4 Manual mode manual travel To select Manual mode choose parameter P1 The display appears Turn the jog wheel anticlockwise c c w until the display appears Pressing the jog wheel and holding it down moves the door in the open direction Turn the jog wheel clockwise c w until the dis...

Page 16: ...e52 4035 1060 0007 0246 31 BLZ 40061238 Kto 8623333000 GEBODEM1GRV De66 4006 1238 8623 3330 00 BIC IBAN Volksbank Greven EG BIC IBAN Handelsregister Amtsgericht Steinfurt HRB 2943 Ust Id Nr De195553428 Steuer Nr 311 5870 1056 Comercial Register Vat No 6 Default parameters 6 1 Drive curves with default parameters Fig 4 Open door curve with P parameters Fig 5 Close door curve with P parameters P2 P5...

Page 17: ...iclockwise c c w reduces the menu To see the values of the relevant parameter press the jog wheel briefly Table 2 P parameters Function Note Default Min Max Factor Unit P0 Return to special functions P1 Manual mode see also Chapter 5 4 Manual mode manual travel page 15 P2 Max Open speed 50 01 80 0 01 m s P3 Max Close speed 30 01 80 0 01 m s P4 Locking and unlocking speed Creep speed shortly before...

Page 18: ...0246 31 BLZ 40061238 Kto 8623333000 GEBODEM1GRV De66 4006 1238 8623 3330 00 BIC IBAN Volksbank Greven EG BIC IBAN Handelsregister Amtsgericht Steinfurt HRB 2943 Ust Id Nr De195553428 Steuer Nr 311 5870 1056 Comercial Register Vat No 7 Advanced parameters 7 1 Drive curves with Advanced parameters Fig 6 Open door curve with c parameters Fig 7 Close door curve with c parameters P2 c6 P5 c2 P7 c0 c7 P...

Page 19: ...ically change some of the C parameter values see also Fig 6 Open door curve with c parameter or Fig 7 Close door curve with c parameter page 18 7 2 1 User setting c parameters The c parameters can be set individually Table 3 c parameters Function Note Min Default Max Factor Unit c0 Length of creep distance in Open direction 00 00 internal calculation cm c1 Creep speed in Open direction 01 05 P2 Op...

Page 20: ...que in Open direction with input signal Open door 0 0 1 0 3 0 A cF Holding torque in Close direction with input signal Close door 0 0 1 0 3 0 A CC Exit the menu Select CC and press the jog wheel to leave the c parameter menu and return to c o 7 2 2 User setting b parameters Table 4 b parameters Function Note Min Defau lt Max Factor Unit b0 Activation of Obstruction detection in Close direction EN ...

Page 21: ...tion of Obstructed detection in Open direction oF Off on On oF on on b6 Suppression of Obstructed detection in the first 30 of the Open distance oF Off on On oF On on b7 Limit value of Obstructed detection in Open direction 0 1 9 5 9 9 A b8 Response of relay output Door Obstructed in Open direction oF Continuous on Pulse oF on on b9 Response of the door drive for blocking in Open direction oF if d...

Page 22: ...tory set to 01 by default This parameter must not be changed without consulting with the technical department of Langer Laumann 00 01 05 CC Exit the menu Select CC and press the jog wheel to leave the b parameter menu and return to c o WARNING DO NOT DISCONNECT THE ENCODER Turning off encoder monitoring can lead to dangerous situations 7 2 3 User setting h parameters Table 5 h parameters Function ...

Page 23: ...2 is not lit open the door at slow speed for the next run 00 00 03 h4 Switching delay of door is open output relay With this parameter a delay distance of switching of the door is open output relay can be set Caution If change h4 larger than 00 an additional distance of 5 cm will be added 00 00 10 0 01 m h6 Speed during calibration and after power is restored Speed when searching for end position ...

Page 24: ...actor Unit hb Closing and opening time of the skate Only with additional board that can be optionally fitted and hA 01 or hA 03 0 1 0 7 3 0 seconds hC Pause between opening of the skate and opening of the door Only with additional board that can be optionally fitted and hA 01 or hA 03 0 1 0 7 3 0 seconds hd Torque to find the end position in Close direction while teaching 0 1 5 0 9 9 A hE Torque t...

Page 25: ...aximum number of times that the controller can count these errors The errors E1 to Ed are not adjustable Table 6 E parameters Parameter Function Min Default Max Factor Unit E0 Travel not limited 00 00 99 Number E1 Travel path locked 00 00 99 Number E2 EEPROM errors 00 00 99 Number E3 Obstructed for reversing 00 00 99 Number E4 No signal from the encoder 00 00 99 Number E5 The target actual values ...

Page 26: ...s the current motor current r3 Operating voltage of end stage VDC Shows the current voltage on the end stage r4 Mains power voltage VAC Shows the current mains power voltage Note the display shows the last two places of mains power voltage For example display 30 means the mains power voltage present is 230 VAC r5 Temperature C Shows the current temperature on the end stage r6 Door width xx0000 m S...

Page 27: ... Au parameters Parameter Function Note Min Defau lt Max Factor Unit A0 Intermediate position 1 Only with additional board that can be optionally fitted oF oF on oF Off on On A1 Intermediate position 2 Only with additional board that can be optionally fitted oF oF on oF Off on On A2 Intermediate position 3 Only with additional board that can be optionally fitted oF oF on oF Off on On A4 Tolerance r...

Page 28: ... Register Vat No 8 TSG connections 8 1 X1 inputs The inputs for signals Open door X1 1 Close door X1 2 and reserved X1 3 can be wired with a voltage of 24 VDC AC see also Table 13 X1 inputs page 44 CAUTION All inputs have a common potential which means that the same voltage must always be applied to all three inputs If alternating voltage AC is applied only one phase will be applied Different phas...

Page 29: ...n the display After the connection is restored the TSG door control device resumes normal operation In normal operation there is a wire bridge present between X5 1 and X5 2 CAUTION No external voltage may be connected to terminals X5 1 and or X5 2 Doing so will cause irreparable damage to the TSG electronic board and may result in uncontrolled door movements WARNING The stop function does not corr...

Page 30: ...ease this allowable static force The kinetic energy produced by the doors is a product of the weight of the lift doors and the set speed of the TSG door operator Parameters P2 P3 P4 Refer to the information and table below for the maximum permissible values of static force and kinetic energy under EN 81 CAUTION In accordance with EN 81 the maximum static force while the door is moving must not exc...

Page 31: ...ed off and on with parameter bE If parameter b4 on the door is automatically reversed when it is obstructed After it reaches the Open position the door closes again If parameter b3 on the obstructed relay is only activated by a pulse The length of the pulse can be set with parameter bA The threshold for the amount of obstruction detection maximum 150 N in closing direction can be set with the para...

Page 32: ...ntrol device a holding torque can be set so that the door will be held in place Holding torque parameter in Closed position without signal Open door cC Holding torque parameter in Open position without signal Close door cd Example The higher level control unit issues the Close door signal and the door closes Once the door is closed the signal is removed from the control unit and the door is withou...

Page 33: ...s not defined Check the mechanic of the door Toothed belt failed Check the toothed belt E1 Door travel path locked The door does not move This error occurs outside the range of Obstructed detection Within the range of Obstructed detection the Obstructed output is set and bl appears in the display The current door travel distance is less than the programmed door width see parameter set b l This err...

Page 34: ...encoder damaged Replace the incremental encoder cable Incremental encoder damaged Replace the drive E5 The target actual values do not match Wrong voltage Check power supply Incremental encoder damaged Replace the drive E6 Encoder error No values can be sent from the incremental encoder on the motor to the TSG Incremental encoder damaged Replace the drive Cable to the incremental encoder damaged R...

Page 35: ... the mechanics are changed at the same time a new initial measurement movement must be started EF Delete error counters All error counters will be deleted If detection is turned off for E6 see parameter bF and blade type fuse SI3 has been tripped the currently pending input signal appears on the display but the TSG drive does not move Blade type fuse SI3 tripped Eliminate the cause for blade type ...

Page 36: ...238 Kto 8623333000 GEBODEM1GRV De66 4006 1238 8623 3330 00 BIC IBAN Volksbank Greven EG BIC IBAN Handelsregister Amtsgericht Steinfurt HRB 2943 Ust Id Nr De195553428 Steuer Nr 311 5870 1056 Comercial Register Vat No 11 Illustrations 11 1 Overview Fig 8 TSG standard conversion kit Table 11 Designation of TSG standard conversion kit No Designation 1 TSG drive shown here Left version 2 TSG standard c...

Page 37: ...ing Director Bankverbindung Sparkasse Steinfurt Bank Account BLZ 40351220 Kto 7024631 WELADED1STF De52 4035 1060 0007 0246 31 BLZ 40061238 Kto 8623333000 GEBODEM1GRV De66 4006 1238 8623 3330 00 BIC IBAN Volksbank Greven EG BIC IBAN Handelsregister Amtsgericht Steinfurt HRB 2943 Ust Id Nr De195553428 Steuer Nr 311 5870 1056 Comercial Register Vat No 11 2 Dimensions Fig 9 TSG standard conversion kit...

Page 38: ...kasse Steinfurt Bank Account BLZ 40351220 Kto 7024631 WELADED1STF De52 4035 1060 0007 0246 31 BLZ 40061238 Kto 8623333000 GEBODEM1GRV De66 4006 1238 8623 3330 00 BIC IBAN Volksbank Greven EG BIC IBAN Handelsregister Amtsgericht Steinfurt HRB 2943 Ust Id Nr De195553428 Steuer Nr 311 5870 1056 Comercial Register Vat No Fig 11 TSG standard conversion kit dimensions of TSG IP54 housing 11 3 Position o...

Page 39: ...ting on uneven surfaces Fig 14 TSG hat combination bracket Fig 15 TSG hat combination dimensions NOTE Special arrangements and support brackets are possible please contact Langer Laumann to discuss your requirements TSG web interface The TSG web interface is an additional electronics module optionally available that can be used together with the TVis Web software to connect the TSG door control de...

Page 40: ... 3 Emergency power supply The TSG electronics unit is optionally available with an emergency power supply The emergency power supply consists of an additional electronic part on the TSG board and two batteries NiMh In case of main power off 230 VAC off the door can be opened or closed as long as the batteries provide enough power The number of trips and the speed depends on the weight and the smoo...

Page 41: ... the elevator control system or directly to the TSG control board If the light curtain is directly attached to the TSG control board input X1 3 parameter h3 must be configured accordingly The signal from the light curtain can either be set as normally open or normally closed If a signal to open the door is sent by the light curtain to the TSG controller it will open the door as long as the light c...

Page 42: ... maintenance work that the drive cannot be turned on and that no electrical voltages can accidentally be applied to exposed parts After these measures are complete safety and protective equipment on the drive must be reinstalled It is mandatory to check the operation of the TSG regularly no less than every 3 months The following items must be checked Check doors drives and the electronics unit for...

Page 43: ...EG BIC IBAN Handelsregister Amtsgericht Steinfurt HRB 2943 Ust Id Nr De195553428 Steuer Nr 311 5870 1056 Comercial Register Vat No 15 Technical data for TSG electronics 15 1 Overview of TSG electronics X1 Inputs X2 Outputs X3 Motor encoder X4 Motor X5 Stop input X6 Expansion connector X8 Motor shield X10 Battery X11 IPC connector X13 Battery X18 L X19 N X20 21 PE LED 1 Operating voltage 38 VDC LED...

Page 44: ...position about 5 W Storage temperature 0 C 60 C Ambient operating temperature 10 C 40 C no direct sunlight X1 inputs 15 24 VDC AC X2 relay outputs switching capacity 24 V 4 A 230 V 1 A Note If relays or contactors are switched with relay outputs they must be equipped with an RC combination for DC voltage with a freewheeling diode or for AC voltage 15 3 Plug terminal assignment of TSG electronics u...

Page 45: ...or is Open output common X2 2 Door is Open output n c normally closed contact X2 3 Door is Open output n o normally open contact X2 4 Door is Closed output common X2 5 Door is Closed output n c normally closed contact X2 6 Door is Open output common normally open contact X2 7 Door is Obstructed output common X2 8 Door is Obstructed output n c normally closed contact X2 9 Door is Obstructed output ...

Page 46: ...r 9 pin SubD 1 free 2 free 3 free 4 free 5 free 6 Inc negative Cable wire motor version K Yellow Cable wire motor version D Brown motor side 1 7 Inc track B Cable wire motor version K Green Cable wire motor version D White motor side 5 8 Inc track A Cable wire motor version K Brown Cable wire motor version D Yellow motor side 3 9 Inc 5 VDC Cable wire motor version K White Cable wire motor version ...

Page 47: ...1 WELADED1STF De52 4035 1060 0007 0246 31 BLZ 40061238 Kto 8623333000 GEBODEM1GRV De66 4006 1238 8623 3330 00 BIC IBAN Volksbank Greven EG BIC IBAN Handelsregister Amtsgericht Steinfurt HRB 2943 Ust Id Nr De195553428 Steuer Nr 311 5870 1056 Comercial Register Vat No 16 Connection circuit diagram for TSG inputs Fig 16 Connection option with internal 24 VDC power supply voltage Fig 17 Connection opt...

Page 48: ...Dipl Ing Michael Laumann Dipl Ing Matthias Langer Managing Director Bankverbindung Sparkasse Steinfurt Bank Account BLZ 40351220 Kto 7024631 WELADED1STF De52 4035 1060 0007 0246 31 BLZ 40061238 Kto 8623333000 GEBODEM1GRV De66 4006 1238 8623 3330 00 BIC IBAN Volksbank Greven EG BIC IBAN Handelsregister Amtsgericht Steinfurt HRB 2943 Ust Id Nr De195553428 Steuer Nr 311 5870 1056 Comercial Register V...

Page 49: ...or Bankverbindung Sparkasse Steinfurt Bank Account BLZ 40351220 Kto 7024631 WELADED1STF De52 4035 1060 0007 0246 31 BLZ 40061238 Kto 8623333000 GEBODEM1GRV De66 4006 1238 8623 3330 00 BIC IBAN Volksbank Greven EG BIC IBAN Handelsregister Amtsgericht Steinfurt HRB 2943 Ust Id Nr De195553428 Steuer Nr 311 5870 1056 Comercial Register Vat No Langer Laumann Ing Büro GmbH Wallgraben 30 D 48356 Nordwald...

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