lancer FLAVOR SELECT 22 Installation And Service Manual Download Page 2

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TABLE OF CONTENTS

ABOUT THE FS22 ................................................................................................................3

FS22 DISPENSERS..............................................................................................................3

SPECIFICATIONS.................................................................................................................4

PRE-INSTALLATION CHECKLIST.......................................................................................5

COUNTER CUTOUT.............................................................................................................6

SAFETY ................................................................................................................................7

ICE.........................................................................................................................................8

1. INSTALLATION ...............................................................................................................8

1.1 SELECTING A LOCATION FOR THE DISPENSER................................................8

1.2 DRAIN SPIDER .....................................................................................................10

1.3 INSTALLATION OVERVIEW - 1.............................................................................11

1.4 INSTALLATION OVERVIEW - 2 ............................................................................12

1.5 CONNECTING TO WATER SUPPLY LINES.........................................................13

1.6 CONNECTING CO2 ..............................................................................................14

1.7 CONNECTING TO ELECTRICAL POWER ...........................................................14

1.8 INSTALLING THE FS22 DISPENSER...................................................................14

2. CLEANING AND SANITIZING ......................................................................................17

2.1 GENERAL INFORMATION ....................................................................................17

2.2 CLEANING AND SANITIZING SOLUTIONS .........................................................18

2.3 DAILY CLEANING..................................................................................................18

2.4 ICE BIN CLEANING - PERFORM AT STARTUP AND MONTHLY........................19

2.5 CLEANING AND SANITIZING BEVERAGE COMPONENTS - BAG-IN-BOX

SYSTEMS ..............................................................................................................21

2.6 ICE CHUTE CLEANING ........................................................................................21

3. HOW TO OPERATE AND ADJUST THE DISPENSER ................................................22

3.1 NORMAL OPERATION ..........................................................................................22

3.2 PROGRAMMING AND SETUP SOFTWARE ........................................................22

3.3 PURGING THE CARBONATION SYSTEM ...........................................................24

3.4 PURGING THE WATER AND SYRUP SYSTEMS ................................................25

3.5 ADJUSTING WATER FLOW AND WATER TO SYRUP RATIO (BRIX) ................25

P.N. 28-0580/02

Summary of Contents for FLAVOR SELECT 22

Page 1: ...ll rights reserved LANCER 6655 Lancer Blvd San Antonio Texas 78219 To order parts call Customer Service 800 729 1500 Warranty Technical Support 800 729 1550 Email custserv lancercorp com www lancercor...

Page 2: ...14 1 8 INSTALLING THE FS22 DISPENSER 14 2 CLEANING AND SANITIZING 17 2 1 GENERAL INFORMATION 17 2 2 CLEANING AND SANITIZING SOLUTIONS 18 2 3 DAILY CLEANING 18 2 4 ICE BIN CLEANING PERFORM AT STARTUP A...

Page 3: ...AM WITH VALVE WIRING 38 ABOUT THE FS22 The FS22 is designed using the highest quality materials and state of the art technology providing our customers with consistent quality and a unique drink exper...

Page 4: ...77 kg FITTINGS Water for carbonator inlet 3 8 barb Plain water inlet 3 8 barb Brand syrup inlets 3 8 barb Injection flavor inlets 1 4 barb CO2 inlet 3 8 barb PLAIN WATER SUPPLY Min flowing pressure 7...

Page 5: ...BEFORE INSTALLATION Water supply lines Drain Grounded electrical outlet Heating and air conditioning ducts Direct sunlight avoid or overhead lighting Is the countertop level Is there enough space to...

Page 6: ...FS22 COUNTER CUTOUT 6 P N 28 0580 02 v v v v v v v v v h 4 2 04 h v v v h 2 4 3 0 3 2 04 3 2 34 30 3 2 4 5 4 2 7 4 3 2 73 54 54 3 2 2 0 4 2 9...

Page 7: ...le electrical devices on the same outlet ALWAYS disconnect power to the dispenser before attempting any internal maintenance The resettable breaker switch should not be used as a substitute for unplug...

Page 8: ...tainer G AVOID DIRECT SUNLIGHT AND OTHER HEAT SOURCES THINGS TO CONSIDER Connecting lines can be run through the back of the dispenser or extend down through a counter cutout The dispenser may be inst...

Page 9: ...n include drainage ventilation and drop zones An adapter plate is required when installing an icemaker Contact your Sales Representative or Lancer Customer Service for more information A bin thermosta...

Page 10: ...will prevent drain clog issues Inspect the lower bin area and reach under the shroud to ensure the drain spider is secure in the coldplate cutout If the spider is not in place proceed with the follow...

Page 11: ...11 P N 28 0580 02 1 3 FS22 INSTALLATION OVERVIEW 1...

Page 12: ...12 P N 28 0580 02 1 4 FS22 INSTALLATION OVERVIEW 2...

Page 13: ...r than 75 PSI at the plain water inlet and a water booster is not installed water products will not hold a proper flow rate or water syrup ratio Flow conditions at the nozzle can also be affected caus...

Page 14: ...PSI flowing use a water booster system If the water flowing pressure is lower than 75 PSI at the plain water inlet and a water booster is not installed water products will not hold a proper flow rate...

Page 15: ...front of the unit E Connect the syrup supply lines to the 3 8 inch barb inlet fittings at the front of the unit Connect other end to BIB pumps F Connect the flavor injection lines to the barb fittings...

Page 16: ...ce level This will prevent damage to the dispensing mechanism the bracket for mounting a thermostat is located in the ice bin During the automatic agitation cycle and while dispensing ice ensure there...

Page 17: ...ided in this manual pertain to the Lancer FS30 dispenser If other equipment is being cleaned follow the guidelines established for that equipment Cleaning and sanitizing should be performed by trained...

Page 18: ...as it is prepared as directed above Extended lengths of product lines may require additional sanitizing solution OTHER SUPPLIES NEEDED Clean cloth towels Bucket Small brush PN 22 0017 included with i...

Page 19: ...urning clockwise to lock in position 2 4 ICE BIN CLEANING PERFORM AT STARTUP AND MONTHLY A Disconnect power to the dispenser B Remove the top cover C Melt out any remaining ice from the bin D Remove t...

Page 20: ...cribed in the Cleaning and Sanitizing Solutions section above and wash all surfaces of removable parts sides of ice bin ice chute liner and surface of aluminum casting K Wearing sanitary gloves reasse...

Page 21: ...y the unit for operation F Draw drinks to refill the lines and to flush the sanitizing solution from the dispenser NOTE Do not follow the sanitization procedure with a fresh water rinse Purge only wit...

Page 22: ...sing against the flavor label once Selection indicator light will illuminate acknowledging selection D Press and hold brand label to fill cup E Top off cup as desired 3 2 PROGRAMMING AND SETUP SOFTWAR...

Page 23: ...T F M F B F FS 22 NO PWB C CARB WATER SETUP CARB WATER SETUP V1 B1 SODA FS 22 NO PWB C NUMBER OF VALVES 1 2 Y Y FS 22 NO PWB C GLOBAL CONFIG Scrolls through Main Menu Press Enter to enter sub categor...

Page 24: ...carbonated and or non carbonated drinks b Choose the Valve number 2 3 by scrolling the UP and DOWN arrows c Use the LEFT and RIGHT arrows to shift to the number categories 1 4 The number categories co...

Page 25: ...ADJUSTING WATER FLOW AND WATER TO SYRUP RATIO BRIX The water flow can be adjusted between 3 25 oz sec 96 ml sec and 4 50 oz sec 133 ml sec on all dispensing valves Ensure ice is on the cold plate for...

Page 26: ...and light panel to their original positions 3 6 CARBONATOR PUMP MODIFICATIONS The electric positive displacement rotary vane pump with 170 PSI bypass should only be serviced by trained personnel To ac...

Page 27: ...d to power source B Microswitch defective C Wiring harness not plugged in D PC board defective A Connect dispenser to power source B Replace microswitch C Plug in wiring harness D Replace PC board 4 4...

Page 28: ...itating carbonator pump A Insufficient incoming water supply pressure A Verify incoming supply water pressure to carbonator pump is a minimum of 25 PSI max 50 PSI 4 12 Insufficient soda flow carbonate...

Page 29: ...from suspected valve and clean out any foreign material to ensure smooth spool movement C Repair or replace CO2 regulator as required 4 16 Water only dispensed no syrup Or syrup only dispensed no wat...

Page 30: ...ply or momentarily unplugging unit C Check connections of liquid level probe to PCB assembly Replace PCB assembly D Replace PCB assembly E Replace liquid level probe 4 19 Excessive foaming A No ice in...

Page 31: ...cate short from a motor or solenoid harness and replace as necessary D Detect short by disconnecting all harnesses connected to power supply Restore power If breaker still trips replace power supply 4...

Page 32: ...32 P N 28 0580 02 5 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS 5 1 FINAL ASSEMBLY 1 2 5 6 3 4 9 10 7 8 11 12 14 15 35 34 13 27 28 29 25 26 30 31 32 33 16 17 18 19 20 21 24 22 23 36...

Page 33: ...FS IBD HEX 18 54 0472 Bearing Agitator Rear IBD 19 10 0762 Pin Hex Design FS 16 20 03 0368 Retainer Pin Agitator IBD 21 82 3556 Dispensing Wheel Assy Hex 22 05 1467 Lid Back IBD22 RND 23 05 1476 01 L...

Page 34: ...4 04 0268 Scr 6 19X 625 LG PLSTI HHSW W 5 03 0241 Spring Chute IBD 6 12 0244 Switch SPST 5A 250V MDM 7 05 0359 Bushing 123 ID x 187 OD NYLN 8 05 0928 02 Trap Door IBD 9 03 0113 Ring Retaining 10 05 05...

Page 35: ...SCRIPTION 1 05 2325 01 Ice Shroud IC 2 23 1401 01 Agitator Assy Helical IC 3 10 0762 Pin Hex Design FS 16 4 03 0368 Retainer Pin Agitator IBD 5 82 3651 Dispensing Wheel Assy Pellet Ice 6 30 9801 01 Sh...

Page 36: ...4 5 SYRUP ASSY 82 3824 LFCV 3 0 4 5 SODA WATER ASSY LFCV SPARE PARTS 1 10 0430 05 PLUG NUT 2 02 0538 O RING 3 12 0364 04 01COIL LFCV 4 23 1301 01 CORE SEAL ASSY 5 03 0180 02 SPRING CORE 6 02 0109 O RI...

Page 37: ...NOZZLE NOZZLE V2 V1 BLACK BLACK WHITE BLACK WHITE BLACK POWER SUPPLY CONTROLLER BOARD DISPLAY CARB AGI FOT COMM ICE OPTIC ICE DOOR ICE SWITCH KEY SOLD OUT JV1 JV2 JV3 JV4 CARB PROBE POWER CARBONATOR...

Page 38: ...EL BLK RED BLK BRN BLK YEL GRY BLU BLK RED GRY S1 3 SODA1 WATER1 S1 4 S1 2 S1 1 IS1 1 IS1 2 IS1 3 VALVE HARNESS DIAGRAM PLUMBING DIAGRAM BLU WHT V2 YEL WHT V2 RED WHT V2 RED GRY YEL GRY IS1 2 IS1 3 IS...

Page 39: ...39 P N 28 0580 02 NOTES...

Page 40: ...LANCER To order parts call Customer Service 800 729 1500 Warranty Technical Support 800 729 1550 Email custserv lancercorp com www lancercorp com...

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