lancer 9000 series Operation Manual Download

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Lancer Corp.

6655 Lancer Blvd.

San Antonio, Texas 78219

800-729-1500

Technical Support/Warranty: 800-729-1550

[email protected]

lancercorp.com

Manual PN: 28-0437/05

SEPTEMBER 2011

FOR QUALIFIED INSTALLER ONLY

DELTA III DISPENSER SERIES 9000

Operation Manual

PN: 28-0437/05

9000

Summary of Contents for 9000 series

Page 1: ...port Warranty 800 729 1550 custserv lancercorp com lancercorp com Manual PN 28 0437 05 SEPTEMBER 2011 FOR QUALIFIED INSTALLER ONLY DELTA III DISPENSER SERIES 9000 Operation Manual PN 28 0437 05 Lancer...

Page 2: ...G DISPENSER 10 1 6 CONNECTING THE DRAIN 10 1 7 FILLING UNIT WITH WATER 11 1 8 CONNECTING TO ELECTRICAL POWER 11 1 9 CONNECTING TO WATER SUPPLY CARBONATED WATER INLET 12 1 10 CONNECTING TO WATER SUPPLY...

Page 3: ...CONTROL EIBC 32 6 1 CHECKING FOR NORMAL PCB OPERATION 32 7 ILLUSTRATIONS PARTS LISTINGS WIRING DIAGRAMS AND PLUMBING DIAGRAMS 34 7 1 REFRIGERATION DECK ASSEMBLY 34 35 7 2 STANDARD CABINET ASSEMBLY 36...

Page 4: ...ng 160 lbs 72 5 kg ICE Capacity 25 28 pounds 11 3 to 12 7 kg FITTINGS Water for carbonator inlet 3 8 in barb Plain water inlet 3 8 in barb Brand syrup inlets 3 8 in barb CO2 inlet 3 8 in barb PLAIN WA...

Page 5: ...r Clamps Fittings Water Booster Water Regulator Precision Cutters if removing replacing carbonator tank CONSIDER LOCATION OF THE FOLLOWING PRIOR TO INSTALL Water supply lines Drain Is the countertop l...

Page 6: ...in supervisi n Esta unidad no ha sido dise ada para suministrar productos l cteos La temperatura ambiente operativa m nima m xima para el dispensador es de 40 F a 105 F 4 C a 41 C No opere la unidad p...

Page 7: ...izador de corriente o sistema de proteccion similar 4 Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo Si hay algun corte en la cor...

Page 8: ...iques locaux lorsque vous faites des connexions Chaque distributrice doit avoir un circuit lectrique s par N utilisez pas de cordons prolongateurs avec cet appareil Ne pas le brancher avec d autres ap...

Page 9: ...local standards It is the responsibility of the installer to ensure compliance Proporcione un suministro adecuado de agua potable La l nea de suministro de agua debe ser de una tuber a de por lo meno...

Page 10: ...E D GAGEMENT SP CIFI FERA SURCHAUFFER LE COMPRESSEUR ET AURA COMME CONS QUENCE UNE D FAILLANCE DU COMPRESSEUR B Condenser air is drawn in from the front half of the top cover and discharged out the re...

Page 11: ...DEL MOTOR PODR AN DA ARSE LA BOMBA Y EL MOTOR DEL CARBONATADO Y ANULAR LA GARANT A ATTENTION LE FAIT DE NE PAS MAINTENIR LE D GAGEMENT SP CIFI FERA SURCHAUFFER LE COMPRESSEUR ET AURA COMME CONS QUENC...

Page 12: ...ch to prevent damage to the check valve or water line D Leave 12 inches 305 mm of extra tubing length below the counter for servicing and moving the dispenser E Turn on water supply and check for leak...

Page 13: ...k Lift the yellow lever on the top of the relief valve until water flows from the holes in the relief valve Then release the relief valve C Reconnect the control box to the carbonator pump D Back off...

Page 14: ...PSIG 0 276 MPA 110 PSIG 0 758 MPA Syrup 20 PSIG 0 138 MPA 70 PSIG 0 483 MPA 3 Electrical Requirement 24 VAC 50 60Hz Figure 1 Typical Valve Adjustment LEV 1 17 ADJUSTING WATER FLOW LEV A The water flo...

Page 15: ...were used on some field test valves refer to 28 0301 12 20 95 Write Memory Press this button to write the programmer s displayed ratio and carbonation settings into the valve s memory Timed 5 Second...

Page 16: ...3 or to the label on the front support plate behind the splash plate B The shut off stem on the left side of the back block controls the flow of plain or carbonated water The stem has a straight side...

Page 17: ...NSER x DO NOT SPILL SANITIZING SOLUTION ON ANY CIRCUIT BOARDS INSURE ALL SANITIZING SOLUTION IS REMOVED FROM THE SYSTEM 2 2 CLEANING SOLUTION Mix a mild non abrasive detergent e g Sodium Laureth Sulfa...

Page 18: ...OT USE A FRESH WATER RINSE THIS IS A NSF REQUIREMENT RESIDUAL SANITIZING SOLUTION LEFT IN THE SYSTEM CREATES A HEALTH HAZARD PRECAUCI N DESPU S DE LA ESTERILIZACI N ENJUAGUE CON EL PRODUCTO FINAL HAST...

Page 19: ...new nozzle o ring onto the nozzle mounting area f Install the nozzle by inserting it into the bottom plate Twist the nozzle clockwise to lock in place Diffuser Assembly Nozzle 2 Monthly Nozzle Diffus...

Page 20: ...cal power to all valves Tap valve lever or push button to ensure proper operation of all valves Method 2 Remove syrup purge plug from the valves while they are in purge operation In this case the valv...

Page 21: ...syrup inlet line to syrup package Prep unit for operation K Draw drinks and refill lines with end product to flush sanitizing solution from the dispenser L Test dispenser in normal manner for proper...

Page 22: ...ure line is flushed and filled with sanitizing solution Allow line to stand for at least 30 minutes Q Disconnect CO2 supply hose from the tank R Reconnect syrup lines to syrup containers for example q...

Page 23: ...ines from the unit s syrup inlet fittings K Remove 1 8 inch barbed carbonator CO2 check valve if one is present L Remove the four 4 sheet metal screws that secure the pump assembly to the carbonator d...

Page 24: ...upply water pressure B Shutoff on mounting bloack not fully open C Foreign debris in water flow control D Foreign debris in water pumpstrainer A Verify incoming supply water pressure is a minimum of 2...

Page 25: ...low check dispenser for freeze up or other problems F Reset transformer circuit breaker If breaker trips again refer to Seciton 5 23 5 8 Water only dispensed no syrup or syrup only dispensed no water...

Page 26: ...inding B Switch not actuating freely C Solenoid armature not returning to bottom position A Correct or replace lever B Check switch for free actuation C Replace defective armature or spring 5 11 Syrup...

Page 27: ...5 14 Compressor starts and continues to run until freeze and will not cut off A PCB malfunctioning or faulty ice bank probe B Ice bank probe positioned improperly C Ice bank probe shorted to ground A...

Page 28: ...lectrical circuit overloaded switch to another circuit D Measure voltage across common and run terminal on compressor Voltage must not drop below 90 of rated voltage E See Section 6 F Refer to wiring...

Page 29: ...y Failure to use correct relay will cause compressor failure 5 20 Compressor starts and runs a short time but shuts off on overload A Dirty condenser B Insufficient or blocked air flow C Inadequate vo...

Page 30: ...ondary harness between transformer PCB and valve wire harness D Detect short by disconnecting both transformerfastons and restore power If breaker does trip replace transformer 5 24 BIB pump does not...

Page 31: ...r or replace 5 29 No product out light A Burned out lamp B Faulty wiring or pressure switch in product line A Replace lamp B Repair or replace 5 30 Low or no carbonation A Low or no CO2 B Excessive wa...

Page 32: ...be continuity After 3 5 minutes there should be NO continuity b Terminal 2 to 1 Compressor During first 4 to 6 minutes there should be NO continuity After 4 to 6 minutes there should be continuity Re...

Page 33: ...NOTES 33...

Page 34: ...ECK ASSEMBLY LOA D LIN E 33 34 32 36 35 31 34 33 32 12 38 12 40C 39 39A 39B 39C 12 39G 39D 39F 39E 40B 40A 3 2 3 4 19 6 7 5 45 1 9 15 12 11 10 41 12 16 18 8 48 42 43 14 17 17A 17B 17C 17F 17G 17E 17D...

Page 35: ...rload 115V 60Hz 12 0290 Overload 230V 50Hz 12 0253 Overload 220V 60Hz 20d 12 0005 Relay 115V 60Hz 12 0031 Relay 230V 50Hz 12 0028 Relay 220V 60Hz Item Part No Description 20e 13 0066 Cover Terminal 20...

Page 36: ...7 2 STANDARD CABINET ASSEMBLY 31 32 33 34 29 30 29 28 35 9 27 1 26 25 24 9 20 19 18 2 3 4 5 6 9 14 13 10 11 7 8 15 16 17 22 9 23 9 23 22 21 12 36 36...

Page 37: ...cket Drip Tray Left R 20 04 0545 01 Screw 8 16 x 0 750 21 30 7358 Plate Tank Bottom R 22 30 5221 02 Bracket Leg 23 81 0112 Leg Plastic 24 07 0405 Plug Key Switch 25 12 0097 Key Switch Includes Nut 26...

Page 38: ...7 3 SHROUDED CABINET ASSEMBLY 31 34 29 30 29 28 35 9 27 1 26 25 24 9 20 19 18 2 3 4 5 6 9 14 13 10 11 7 8 15 16 17 22 9 23 9 23 22 21 12 33 37 42 48 43 44 45 46 47 36 40 39 38 32 41 38...

Page 39: ...27 07 0347 Plate Cover 28 REF Tank Assy 42 0057 01 Tank Assy 42 0058 Tank Assy LF Sol 29 50 0151 Insulation Tank Side 30 50 0150 Insulation Tank Back 31 50 0248 Insulation Tank Front 32 06 0632 Label...

Page 40: ...TE SYRUP CO2 WATER BAG IN BOX BIB 27 28 29 30 31 32 24 35 33 34 21 22 15 14 13 12 11 10 3 2 4 5 19 7 6 8 9 16 5 19 7 6 8 9 1 36 CONFIGURATION CONFIGURATION ASSEMBLIES 18 8 6 7 19 5 20 8 7 6 19 5 23 17...

Page 41: ...Assy Syrup 2 48 0474 01 Tube Assy Syrup Figal Remote use on 6 Valve Units 48 0502 01 Tube Assy Syrup Figal Remote use on 5 Valve Units 48 0450 01 Tube Assy Syrup BIB use on 6 Valve Units 48 0500 01 T...

Page 42: ...L HOLE IMPORTA NT FILL WATER BATH UNTIL TA NK OVERFLOW TUBE WATER FLOWS FROM TO COMPRESSOR 10 13 12 16 9 8 7 32 11 37 20 20 38 39 40 36 21 22 35 35 28 33 23 25 24 26 27 34 23 19 17 29 30 18 3 14 1 2 6...

Page 43: ...let Assy 82 0900 Pump Bracket Assy 6 Pump 82 0906 Pump Bracket Assy 5 Pump 17 30 5111 Pump Support 18 04 0504 Screw 8 18 X 0 375 19 82 0251 Mini Pump 20 04 0275 Screw Half Moon 21 04 0359 Screw 8 32 X...

Page 44: ...Assy Probe Ground Non Carb Units Only 6 52 2061 Lead Assy EIBC 7 12 0190 Terminal Block 8 04 0477 Screw 8 32 X 0 375 9 04 0504 Screw 8 16 X 0 375 10 30 5108 01 Cover Control Box 11 11 0186 Jumper 4 Po...

Page 45: ...Regulator Assembly Water 1 05 0017 Washer Seal Flare Nylon 2 49 0227 Hose Regulator Assy 3 18 0252 Regulator 4 01 0446 Fitting Barb 5 R 07 0481 01 Bracket Regulator 6 04 0504 Screw 8 18 x 375 AB 7 01...

Page 46: ...OR CAPACITOR CARBONATOR MOTOR LABEL WIRING DIAGRAM 06 2221 RIBBED BLK FAN MOTOR B W G W B 3 G 1 2 12 4 11 3 W 10 9 1 B B W B W B 1 4 B W B W B G 9000 and 9100 Series Only COMPRESSOR J3 TERM2 PCB IBC T...

Page 47: ...harm to the environment from improper disposal recycle the unit by locating an authorized recycler or contact the retailer where the product was purchased Comply with local regulations regarding dispo...

Page 48: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com...

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