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Item  Part No. 

Description

  -  

82-2554  

Deck Assy, Refrigeration,

    

115V/60Hz

  -  

82-2486  

Deck Assy, Refrigeration,

    

230V/50Hz

  -  

82-2633  

Deck Assy, Refrigeration,

    

220V/60Hz

  1  

51-5496  

Deck Plate, Sub-Assy

  2  

50-0200/01  

Insulation, Deck Plate

  3  

04-0063  

Washer, Flat, 1/4”

  4  

89-0014  

Hole Cover

  5  

82-2494/01  

Evaporator Assy, 115V/60Hz

  -  

82-2494  

Evaporator Assy, 230V/50Hz

R   6  

52-1773/01  

Probe Assy

  7  

04-0394  

Screw, 6 - 32 X .500”

  8  

51-0068/01  

Handle

  9  

04-0574  

Washer, Lock, 5/16”

  10   REF  

Control Housing Assy

  -  

52-0900/02  

Control Housing Assy with   

Kill Switch

  -  

52-0903/02  

Control Housing Assy

   

 

without Kill Switch

  11   06-2221  

Label, Wiring Diagram

  12   04-0504  

Screw, 8 - 18 X .375”

  13   06-0080-01  

Label, Nameplate

  14   52-1209  

Lead Assy, Ground

  15   02-0041  

Seal

R   16   25-0047/01  

Transformer, 75VA, 24V,

    

115V/60Hz

R   -  

25-0048/01  

Transformer, 75VA, 24V,

    

220V/50-60Hz

  17   82-2558  

Agitator Assy, 115V/60Hz

  -  

82-2487  

Agitator Assy, 230V/50Hz

  -  

82-2761  

Agitator Assy, 220V/60Hz

R   17a   05-0495/01  

Propeller, 2.062” Diameter

  17b   91-0119  

Motor, Agitator, 115V/60Hz

  -  

91-0112  

Motor, Agitator, 230V/50Hz

  -  

91-0130  

Motor, Agitator, 220V/60Hz

  17c   06-0633  

Label, 115V/60Hz, 25W

  -  

06-0634  

Label, 230V/50Hz, 25W

  -  

06-2191  

Label, 220V/60Hz, 25W

  17d   04-0059  

Screw, 8 - 36 X .375”

  17e   30-5113/01  

Bracket, Agitator Motor

  17f   02-0032  

Washer, Rubber

  17g   05-1437  

Propeller, Water

  18   02-0040  

Seal, Extrusion

R   19   04-0032  

Nut, Lock, 1/4” - 20

  20   83-0033  

Compressor Assy, 1/3 hp,   

115V/60Hz (includes items

   

 

listed below)

  -  

83-0034  

Compressor Assy, 1/3 hp,

    

240-220V/50Hz

  -  

83-0038  

Compressor Assy, 1/3 hp,

    

220V/60Hz

  20a   83-0033-01  

Compressor, 1/3 hp,  

 

 115V/60Hz

  -  

83-0034-01  

Compressor, 1/3 hp,

    

240-220V/50Hz

  20b   04-1010  

Screw, Brass, 6 - 32 X 0.250”

  20c   12-0339  

Overload, 115V/60Hz

  -  

12-0290  

Overload, 230V/50Hz

  -  

12-0253  

Overload, 220V/60Hz

  20d   12-0005  

Relay, 115V/60Hz

  -  

12-0031  

Relay, 230V/50Hz

  -  

12-0028  

Relay, 220V/60Hz

Item  Part No. 

Description

  20e   13-0066  

Cover, Terminal

  20f   03-0040  

Bale Strap

R   20g   03-0041  

Overload Spring (Not Shown)

  20h   12-0260  

Start Capacitor, 220V/60Hz

   

 

(Not Shown)

  21   02-0114  

Grommet, Compressor

  22   04-0537  

Washer, Compressor

  23   03-0150  

Clip, Retainer, Compressor

  24   47-0344  

Tube, Process

  25   47-0718  

Tube, Compressor Discharge

  26   47-0724  

Tube, Return Line

  27   51-0061  

Accumulator

  28   50-0211  

Boot

  29   50-0205  

Insulation

  30   50-0159  

Insulation

R   31   23-0985/01  

Condenser

R   32   50-0201/01  

Baffle, Rubber

  33   30-5112  

Retainer Strip

  34   04-0518  

Rivet, 0.125” X 0.328”

  35   30-5867  

Handle/Air Shield

  36   51-5697  

Fan Shroud, Upper

  37   50-0249  

Insulation, Strip

  38   30-5866  

Fan Shroud, Lower

  39   52-2146  

Fan Assy, 115V/60Hz

  -  

52-2147  

Fan Assy, 220V/50-60Hz

  39a  91-0007  

Motor Assy, 115V/60Hz, 9W

  -  

91-0009  

Motor Assy, 220V/50-60Hz, 9W

  39b   07-0354  

Fan Blade

  39c   04-0060  

Nut, Flat

  39d   30-5864  

Bracket, Fan Motor

R   39e   02-0413  

Silencer, Fan Blade

  39f   04-0059  

Screw, 8 - 36 X 0.375”

  39g   06-0433/01  

Label, 115V/60Hz, 9W

  -  

06-0670  

Label, 220V/50-60Hz, 9W

  40   23-0765  

Dryer Cap Assy

  40a   23-0982  

Dryer Cap

  40b   47-0344  

Tube, Process

  40c   47-0698  

Tube, Condenser, Out

R   41   52-2008  

Harness Assembly, Transformer

  42   04-0110  

Nut, 8-32

  43   04-0576  

Washer, Lock, Internal Tooth

  44   06-0430  

Label, 115V/60 Hz, 1/3 HP

  -  

06-0460  

Label, 230V/50 Hz, 1/3 HP

  -  

06-0666  

Label, 240V/60 Hz, 1/3 HP

  45   06-0877  

Label, Ground

  -  

11-0018  

Wire Tie

  -  

15-0012  

Duct Tape

  -  

15-0011  

Adhesive, Insulation

  -  

95-0177  

Refrigerant, R-134a

R   -  

96-0004/01  

Solder, 60/40

  -  

96-0003  

Brazing Alloy

R   -  

26-0377/01  

Capacitor, 230V/50Hz (For use  

 

with PN 91-0065)

R   -  

26-0374/01  

Capacitor, 115V/60Hz (For use  

 

with PN 91-0063)

R in margin indicates change or revision

 

7.1   REFRIGERATION DECK ASSEMBLY (CONTINED)

35

Summary of Contents for 9000 series

Page 1: ...port Warranty 800 729 1550 custserv lancercorp com lancercorp com Manual PN 28 0437 05 SEPTEMBER 2011 FOR QUALIFIED INSTALLER ONLY DELTA III DISPENSER SERIES 9000 Operation Manual PN 28 0437 05 Lancer...

Page 2: ...G DISPENSER 10 1 6 CONNECTING THE DRAIN 10 1 7 FILLING UNIT WITH WATER 11 1 8 CONNECTING TO ELECTRICAL POWER 11 1 9 CONNECTING TO WATER SUPPLY CARBONATED WATER INLET 12 1 10 CONNECTING TO WATER SUPPLY...

Page 3: ...CONTROL EIBC 32 6 1 CHECKING FOR NORMAL PCB OPERATION 32 7 ILLUSTRATIONS PARTS LISTINGS WIRING DIAGRAMS AND PLUMBING DIAGRAMS 34 7 1 REFRIGERATION DECK ASSEMBLY 34 35 7 2 STANDARD CABINET ASSEMBLY 36...

Page 4: ...ng 160 lbs 72 5 kg ICE Capacity 25 28 pounds 11 3 to 12 7 kg FITTINGS Water for carbonator inlet 3 8 in barb Plain water inlet 3 8 in barb Brand syrup inlets 3 8 in barb CO2 inlet 3 8 in barb PLAIN WA...

Page 5: ...r Clamps Fittings Water Booster Water Regulator Precision Cutters if removing replacing carbonator tank CONSIDER LOCATION OF THE FOLLOWING PRIOR TO INSTALL Water supply lines Drain Is the countertop l...

Page 6: ...in supervisi n Esta unidad no ha sido dise ada para suministrar productos l cteos La temperatura ambiente operativa m nima m xima para el dispensador es de 40 F a 105 F 4 C a 41 C No opere la unidad p...

Page 7: ...izador de corriente o sistema de proteccion similar 4 Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo Si hay algun corte en la cor...

Page 8: ...iques locaux lorsque vous faites des connexions Chaque distributrice doit avoir un circuit lectrique s par N utilisez pas de cordons prolongateurs avec cet appareil Ne pas le brancher avec d autres ap...

Page 9: ...local standards It is the responsibility of the installer to ensure compliance Proporcione un suministro adecuado de agua potable La l nea de suministro de agua debe ser de una tuber a de por lo meno...

Page 10: ...E D GAGEMENT SP CIFI FERA SURCHAUFFER LE COMPRESSEUR ET AURA COMME CONS QUENCE UNE D FAILLANCE DU COMPRESSEUR B Condenser air is drawn in from the front half of the top cover and discharged out the re...

Page 11: ...DEL MOTOR PODR AN DA ARSE LA BOMBA Y EL MOTOR DEL CARBONATADO Y ANULAR LA GARANT A ATTENTION LE FAIT DE NE PAS MAINTENIR LE D GAGEMENT SP CIFI FERA SURCHAUFFER LE COMPRESSEUR ET AURA COMME CONS QUENC...

Page 12: ...ch to prevent damage to the check valve or water line D Leave 12 inches 305 mm of extra tubing length below the counter for servicing and moving the dispenser E Turn on water supply and check for leak...

Page 13: ...k Lift the yellow lever on the top of the relief valve until water flows from the holes in the relief valve Then release the relief valve C Reconnect the control box to the carbonator pump D Back off...

Page 14: ...PSIG 0 276 MPA 110 PSIG 0 758 MPA Syrup 20 PSIG 0 138 MPA 70 PSIG 0 483 MPA 3 Electrical Requirement 24 VAC 50 60Hz Figure 1 Typical Valve Adjustment LEV 1 17 ADJUSTING WATER FLOW LEV A The water flo...

Page 15: ...were used on some field test valves refer to 28 0301 12 20 95 Write Memory Press this button to write the programmer s displayed ratio and carbonation settings into the valve s memory Timed 5 Second...

Page 16: ...3 or to the label on the front support plate behind the splash plate B The shut off stem on the left side of the back block controls the flow of plain or carbonated water The stem has a straight side...

Page 17: ...NSER x DO NOT SPILL SANITIZING SOLUTION ON ANY CIRCUIT BOARDS INSURE ALL SANITIZING SOLUTION IS REMOVED FROM THE SYSTEM 2 2 CLEANING SOLUTION Mix a mild non abrasive detergent e g Sodium Laureth Sulfa...

Page 18: ...OT USE A FRESH WATER RINSE THIS IS A NSF REQUIREMENT RESIDUAL SANITIZING SOLUTION LEFT IN THE SYSTEM CREATES A HEALTH HAZARD PRECAUCI N DESPU S DE LA ESTERILIZACI N ENJUAGUE CON EL PRODUCTO FINAL HAST...

Page 19: ...new nozzle o ring onto the nozzle mounting area f Install the nozzle by inserting it into the bottom plate Twist the nozzle clockwise to lock in place Diffuser Assembly Nozzle 2 Monthly Nozzle Diffus...

Page 20: ...cal power to all valves Tap valve lever or push button to ensure proper operation of all valves Method 2 Remove syrup purge plug from the valves while they are in purge operation In this case the valv...

Page 21: ...syrup inlet line to syrup package Prep unit for operation K Draw drinks and refill lines with end product to flush sanitizing solution from the dispenser L Test dispenser in normal manner for proper...

Page 22: ...ure line is flushed and filled with sanitizing solution Allow line to stand for at least 30 minutes Q Disconnect CO2 supply hose from the tank R Reconnect syrup lines to syrup containers for example q...

Page 23: ...ines from the unit s syrup inlet fittings K Remove 1 8 inch barbed carbonator CO2 check valve if one is present L Remove the four 4 sheet metal screws that secure the pump assembly to the carbonator d...

Page 24: ...upply water pressure B Shutoff on mounting bloack not fully open C Foreign debris in water flow control D Foreign debris in water pumpstrainer A Verify incoming supply water pressure is a minimum of 2...

Page 25: ...low check dispenser for freeze up or other problems F Reset transformer circuit breaker If breaker trips again refer to Seciton 5 23 5 8 Water only dispensed no syrup or syrup only dispensed no water...

Page 26: ...inding B Switch not actuating freely C Solenoid armature not returning to bottom position A Correct or replace lever B Check switch for free actuation C Replace defective armature or spring 5 11 Syrup...

Page 27: ...5 14 Compressor starts and continues to run until freeze and will not cut off A PCB malfunctioning or faulty ice bank probe B Ice bank probe positioned improperly C Ice bank probe shorted to ground A...

Page 28: ...lectrical circuit overloaded switch to another circuit D Measure voltage across common and run terminal on compressor Voltage must not drop below 90 of rated voltage E See Section 6 F Refer to wiring...

Page 29: ...y Failure to use correct relay will cause compressor failure 5 20 Compressor starts and runs a short time but shuts off on overload A Dirty condenser B Insufficient or blocked air flow C Inadequate vo...

Page 30: ...ondary harness between transformer PCB and valve wire harness D Detect short by disconnecting both transformerfastons and restore power If breaker does trip replace transformer 5 24 BIB pump does not...

Page 31: ...r or replace 5 29 No product out light A Burned out lamp B Faulty wiring or pressure switch in product line A Replace lamp B Repair or replace 5 30 Low or no carbonation A Low or no CO2 B Excessive wa...

Page 32: ...be continuity After 3 5 minutes there should be NO continuity b Terminal 2 to 1 Compressor During first 4 to 6 minutes there should be NO continuity After 4 to 6 minutes there should be continuity Re...

Page 33: ...NOTES 33...

Page 34: ...ECK ASSEMBLY LOA D LIN E 33 34 32 36 35 31 34 33 32 12 38 12 40C 39 39A 39B 39C 12 39G 39D 39F 39E 40B 40A 3 2 3 4 19 6 7 5 45 1 9 15 12 11 10 41 12 16 18 8 48 42 43 14 17 17A 17B 17C 17F 17G 17E 17D...

Page 35: ...rload 115V 60Hz 12 0290 Overload 230V 50Hz 12 0253 Overload 220V 60Hz 20d 12 0005 Relay 115V 60Hz 12 0031 Relay 230V 50Hz 12 0028 Relay 220V 60Hz Item Part No Description 20e 13 0066 Cover Terminal 20...

Page 36: ...7 2 STANDARD CABINET ASSEMBLY 31 32 33 34 29 30 29 28 35 9 27 1 26 25 24 9 20 19 18 2 3 4 5 6 9 14 13 10 11 7 8 15 16 17 22 9 23 9 23 22 21 12 36 36...

Page 37: ...cket Drip Tray Left R 20 04 0545 01 Screw 8 16 x 0 750 21 30 7358 Plate Tank Bottom R 22 30 5221 02 Bracket Leg 23 81 0112 Leg Plastic 24 07 0405 Plug Key Switch 25 12 0097 Key Switch Includes Nut 26...

Page 38: ...7 3 SHROUDED CABINET ASSEMBLY 31 34 29 30 29 28 35 9 27 1 26 25 24 9 20 19 18 2 3 4 5 6 9 14 13 10 11 7 8 15 16 17 22 9 23 9 23 22 21 12 33 37 42 48 43 44 45 46 47 36 40 39 38 32 41 38...

Page 39: ...27 07 0347 Plate Cover 28 REF Tank Assy 42 0057 01 Tank Assy 42 0058 Tank Assy LF Sol 29 50 0151 Insulation Tank Side 30 50 0150 Insulation Tank Back 31 50 0248 Insulation Tank Front 32 06 0632 Label...

Page 40: ...TE SYRUP CO2 WATER BAG IN BOX BIB 27 28 29 30 31 32 24 35 33 34 21 22 15 14 13 12 11 10 3 2 4 5 19 7 6 8 9 16 5 19 7 6 8 9 1 36 CONFIGURATION CONFIGURATION ASSEMBLIES 18 8 6 7 19 5 20 8 7 6 19 5 23 17...

Page 41: ...Assy Syrup 2 48 0474 01 Tube Assy Syrup Figal Remote use on 6 Valve Units 48 0502 01 Tube Assy Syrup Figal Remote use on 5 Valve Units 48 0450 01 Tube Assy Syrup BIB use on 6 Valve Units 48 0500 01 T...

Page 42: ...L HOLE IMPORTA NT FILL WATER BATH UNTIL TA NK OVERFLOW TUBE WATER FLOWS FROM TO COMPRESSOR 10 13 12 16 9 8 7 32 11 37 20 20 38 39 40 36 21 22 35 35 28 33 23 25 24 26 27 34 23 19 17 29 30 18 3 14 1 2 6...

Page 43: ...let Assy 82 0900 Pump Bracket Assy 6 Pump 82 0906 Pump Bracket Assy 5 Pump 17 30 5111 Pump Support 18 04 0504 Screw 8 18 X 0 375 19 82 0251 Mini Pump 20 04 0275 Screw Half Moon 21 04 0359 Screw 8 32 X...

Page 44: ...Assy Probe Ground Non Carb Units Only 6 52 2061 Lead Assy EIBC 7 12 0190 Terminal Block 8 04 0477 Screw 8 32 X 0 375 9 04 0504 Screw 8 16 X 0 375 10 30 5108 01 Cover Control Box 11 11 0186 Jumper 4 Po...

Page 45: ...Regulator Assembly Water 1 05 0017 Washer Seal Flare Nylon 2 49 0227 Hose Regulator Assy 3 18 0252 Regulator 4 01 0446 Fitting Barb 5 R 07 0481 01 Bracket Regulator 6 04 0504 Screw 8 18 x 375 AB 7 01...

Page 46: ...OR CAPACITOR CARBONATOR MOTOR LABEL WIRING DIAGRAM 06 2221 RIBBED BLK FAN MOTOR B W G W B 3 G 1 2 12 4 11 3 W 10 9 1 B B W B W B 1 4 B W B W B G 9000 and 9100 Series Only COMPRESSOR J3 TERM2 PCB IBC T...

Page 47: ...harm to the environment from improper disposal recycle the unit by locating an authorized recycler or contact the retailer where the product was purchased Comply with local regulations regarding dispo...

Page 48: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com...

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