10..Brake System
AK 550
Caution
If any of the brake line fittings, including the ABS hydraulic unit joint nuts, or the
bleed valve are opened at any time, the air must be bled completely from the
brake line.
Do not ride the scooter with air in the brake line, or the ABS could malfunction.
□ The ABS indicator light may light if the tire pressure is incorrect, a non-
recommended tire is installed, or the wheel is deformed. If the indicator light
lights, remedy the problem and clear the service code.
□ When the ABS operates, the ABS makes noise and the rider feels the reaction
force on the brake lever and brake pedal. This is a normal condition. It informs
the rider that the ABS is operating normally.
□ Service codes detected once by the ABS hydraulic unit will be memorized in
the ABS hydraulic unit. Therefore, after maintenance work is finished, be sure to
erase the service codes. Do not erase the service codes during troubleshooting.
Wait until all the checks and repair work is finished to prevent duplication of
previous service codes and unnecessary maintenance work.
□ Before delivering the scooter to the customer, be sure to erase any service
codes which might be stored in the ABS hydraulic unit. Test run the scooter at a
speed of more than 6 kph (4 mph) to see that the ABS indicator light does not
come on. Finally, test run the scooter at a speed of more than 30 km/h (20 mph)
and brake suddenly to see that the scooter stops without loss of steering control
and the ABS operates normally. (The reaction force generated is felt in the brake
lever and pedal.) This completes the final inspection.
10-24
Summary of Contents for AK 550
Page 23: ...1 Quick Reference AK 550 1 14 Engine Torque Specifications...
Page 24: ...1 Quick Reference AK 550 1 15 Frame Torque Specifications...
Page 27: ...1 Quick Reference AK 550 1 18 General Troubleshooting...
Page 28: ...1 Quick Reference AK 550 1 19...
Page 29: ...1 Quick Reference AK 550 1 20...
Page 30: ...1 Quick Reference AK 550 1 21...
Page 31: ...1 Quick Reference AK 550 1 22 VIN and Engine Number Location Engine Number VIN Number...
Page 89: ...3 External Components AK 550 3 12...
Page 109: ...4 Engine AK 550 Engine Torque Specifications 4 5...
Page 110: ...4 Engine AK 550 4 6...
Page 114: ...4 Engine AK 550 Installation torque 1 1 4 kgf m 9 8 13 7 N m 4 10...
Page 125: ...4 Engine AK 550 CVT Removal SCHEMATIC DRAWING 4 21...
Page 134: ...4 Engine AK 550 Remove the gaskets of CVT case Replace with new gaskets when installation 4 30...
Page 148: ...4 Engine AK 550 Remove the washer Wet Clutch Disassembly Remove the C clip 4 44...
Page 222: ...6 Fuel System AK 550 6 35 Remove the throttle body...
Page 246: ...7 CVT Continuously Variable Transmission AK 550 SCHEMATIC DRAWING 7 2...
Page 273: ...9 Electrical Systems AK 550 9 8 Component Location...
Page 298: ...9 Electrical Systems AK 550 9 33 Check the circuit following below wiring dirgram...
Page 305: ...9 Electrical Systems AK 550 9 40...
Page 314: ...9 Electrical Systems AK 550 9 49 Lights Wiring Diagram...
Page 318: ...9 Electrical Systems AK 550 9 53 Check the circuit referring to the following diagram...
Page 330: ...9 Electrical Systems AK 550 9 65 Check the wiring diagram to inspect the circuit...
Page 334: ...10 Brake System AK 550 Diagram 10 3...
Page 357: ...10 Brake System AK 550 Pre diagnosis Inspection Chart 1 10 26...
Page 358: ...10 Brake System AK 550 Pre diagnosis Inspection Chart 2 10 27...
Page 379: ...11 Steering AK 550 Remove the washer of bottom bridge 11 7...
Page 404: ...13 Rear Suspension AK 550 13 12 Slide out the rear wheel assembly...
Page 432: ...14 Wheels AK 550 14 16 Slide out the rear wheel assembly...