TABLE OF CONTENTS
3
12.22 Removing the air filter housing
12.23 Installing the air filter housing
................................. 47
12.25 Installing the air filter
.................................. 47
12.26 Cleaning the air filter and air filter housing
12.27 Removing the main silencer ............................. 48
12.28 Installing the main silencer.............................. 49
12.29 Changing the glass fiber yarn filling of the
.............................................. 50
................................ 50
12.31 Installing the fuel tank ................................. 51
12.32 Checking for chain dirt accumulation................ 53
12.33 Cleaning the chain .......................................... 53
12.34 Checking the chain tension .............................. 53
12.35 Adjusting the chain tension.............................. 54
12.36 Checking the chain, rear sprocket, engine
sprocket and chain guide................................. 55
..................................... 56
................................ 57
12.39 Checking the throttle cable routing ................... 57
12.40 Checking the rubber grip ................................. 57
12.41 Additionally securing the rubber grip................. 58
12.42 Adjusting the basic position of the clutch
lever .............................................................. 58
clutch ............................................................ 58
12.45 Changing the hydraulic clutch fluid ............... 59
12.46 Removing the engine guard.............................. 60
12.47 Installing the engine guard .............................. 60
13 BRAKE SYSTEM ........................................................ 61
Checking the brake discs ................................. 61
............................... 62
Checking the front brake linings ....................... 63
Changing the front brake linings
Checking the free travel of foot brake lever ........ 65
13.10 Checking the rear brake fluid level.................... 66
13.11 Adding rear brake fluid
................................ 66
14 WHEELS, TIRES ........................................................ 70
Removing the front wheel ............................. 70
............................. 70
.............................. 71
Installing the rear wheel ............................... 71
Checking the tire condition .............................. 72
Checking the tire air pressure........................... 73
Checking the spoke tension.............................. 73
15 ELECTRICAL SYSTEM ................................................ 74
................................... 74
Installing the battery .................................... 74
................................. 75
Changing the main fuse................................... 76
Changing the headlight bulb ............................ 79
Changing the turn signal bulb .......................... 80
15.10 Checking the headlight setting ......................... 80
15.11 Adjusting the headlight range........................... 80
15.12 Changing the speedometer battery .................... 81
16 COOLING SYSTEM ..................................................... 82
Cooling system ............................................... 82
Checking the antifreeze and coolant level .......... 82
Checking the coolant level ............................... 83
.................................... 83
.......................................... 84
17 TUNING THE ENGINE................................................ 85
Checking the play in the throttle cable .............. 85
Adjusting the play in the throttle cable
Adjusting the idle speed ............................... 86
Checking the basic position of the shift lever ..... 86
18 SERVICE WORK ON THE ENGINE ............................... 88
Changing the fuel screen .............................. 88
Checking the engine oil level............................ 88
Changing the engine oil and oil filter, cleaning
the oil screen
.............................................. 89
Adding engine oil............................................ 91
19 CLEANING, CARE ...................................................... 92
Cleaning the motorcycle .................................. 92
20 STORAGE.................................................................. 94
Storage .......................................................... 94
Preparing for use after storage.......................... 94
21 TROUBLESHOOTING ................................................. 95
22 BLINK CODE ............................................................. 97
23 TECHNICAL DATA...................................................... 98
Engine ........................................................... 98
Engine tightening torques ................................ 98
Capacities .................................................... 100
Engine oil ................................................ 100
Coolant .................................................... 100
Fuel ........................................................ 100
Chassis ........................................................ 100
Electrical system........................................... 101
Tires ............................................................ 101
Fork............................................................. 101
Shock absorber ............................................. 102
Chassis tightening torques ............................. 102
24 SUBSTANCES ......................................................... 104
25 AUXILIARY SUBSTANCES ........................................ 106
26 STANDARDS ........................................................... 108
27 LIST OF ABBREVIATIONS......................................... 109
28 LISY OF SYMBOLS................................................... 110
Yellow and orange symbols............................. 110
Green and blue symbols................................. 110
INDEX ............................................................................ 111