KTM 690 LC4 2007, Repair Manual

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6-6
Repair manual KTM 690 LC4
Art.-No. 3.206.045-E
Mounting the shift mechanism
– Mount the locking lever
1
with washer
2
, sleeve
3
and spring
4
,
lock the screw with Loctite 243 and tighten to 10 Nm.
– Press the locking lever away from the shift drum and mount the shift
lock
5
.
NOTE: the flat areas on the shift lock are not symmetrical.
– Lock the screw
6
(AH 5 mm) on the shift lock with Loctite 243 and
tighten to 10 Nm.
– Mount the pre-assembled shift shaft
7
in the housing (remember to
include the stop disk), push back the shift rail
8
and allow to
engage in the shift lock.
– Mount the shift lever and shift through all gears while you turn the
main shaft; remove the shift lever again.
Mounting the starter drive
– Slide both needle bearings
9
onto the crankshaft.
– Mount the shaft key
bk
.
– Mount the needle bearing
bl
on the starter idler gear bearing bolt.
– Mount the freewheel gear
bm
in the primary pinion
bn
, turning the
primary pinion in a clockwise direction (see photo), making sure it
does not jam.
4
3
1
2
1
5
6
7
8
9
bk
bl
bn
bm