KTM 690 LC4 2007, Repair Manual

Page: 64 / 95

6-7
– Simultaneously slide the primary pinion and freewheel gear
1
onto
the crankshaft and the starter idler gear
2
onto the bearing bolt,
allowing the starter idler gear to engage in the freewheel toothing.
– Turn the primary pinion until the shaft key engages.
– Slide on the upper starter idler gear
3
with the lower collar facing
the housing, mount the washers and lock rings
4
on both starter
idler gears.
Mounting the clutch and primary pinion
– Insert the pressure piece
5
and pushrod in the input shaft.
– Slide the washer
6
onto the input shaft.
– Slide the outer clutch hub
7
onto the main shaft.
NOTE: turn the oil pump gears and outer clutch hub back and forth to
allow the teeth to engage.
– Insert the needle bearing
8
.
1
2
3
4
5
6
7
8