KTM 690 LC4 2007, Repair Manual

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12-2
690 SUPERMOTO / 690 SUPERMOTO PRESTIGE 2007
A clean motorcycle can be checked more quickly which saves money!
1st Service
after
1000 km
(621 miles)
every
5000 km
(3107 miles) or
once a year
every
10000 km
(6214 miles) or
every 2 years
ENGINE
Change engine oil, coarse and fine filter z z z
Clean oil screens and drain plug magnet
z z z
Renew spark plug z
Check and adjust valve clearance
z
Check engine fastening bolts for tight fit z z z
Check all engine bolts accessible from the outside for tight fit z z z
FUEL INJECTION
Check rubber boots for cracks or leaks
z z
Check fault memory with the KTM diagnosis tool z z z
Perform a status check of neutral, clutch, 2nd/3rd gear and side stand
switch using the KTM diagnosis tool
z z z
Make sure the fuel hose, SAS hoses and vent hoses are run correctly and
check for damage
z z z
Replace the O-ring on the fuel hose connection and check for leaks z z z
Check the wiring harness on the throttle body for proper installation
and damage
z z
ADD-ON-PARTS
Check cooling system for leaks and antifreeze protection z z z
Check radiator fan for proper operation
z z z
Check the exhaust system for leaks and correct suspension and the
clamps for a tight fit
z z z
Check actuating cables for damage, smooth operation, and kink-less
arrangement, adjust and lubricate
z z z
Check the oil level in the hydraulic clutch reservoir z z
Check air filter, renew if necessary, clean air filter box z z
Check cables for damage and kink-less arrangement z z z
Check headlamp adjustment
z z z
Check electrical system for function (low/high beams, stop light, turn
indicators, headlamp, flasher, tell-tale lamps, speedometer illumination,
horn, sidestand switch, clutch switch, emergency-off switch)
z z z
Make sure all bolts and nuts are tight
z z z
BRAKES
Check brake fluid level, lining thickness, and brake discs z z z
Change brake fluid z
Check brake lines for damage and leaks z z z
Check/adjust smooth operation, free travel of handbrake/footbrake levers
z z z
Check bolts of brake system for tight fit z z z
CHASSIS
Check shock absorber and fork for leaks and proper operation z z z
Clean fork dust sleeves
z z
Bleed fork legs z z z
Check swinging-fork pivot z z z
Check/adjust steering-head bearing
z z z
Check all chassis bolts for tight fit (fork plates, fork leg, axle nuts/bolts,
swinging-fork pivot, reversing lever, shock absorber)
z z z
Lubricate PRO-LEVER relay lever z
WHEELS
Check rim joint
z z z
Check tire condition and inflation pressure z z z
Check chain, sprockets and chain guides for wear, force fit and tension z z z
Check bolts on pinion and chain sprocket for locking devices
and a tight fit
z z z
Lubricate chain z z z
Check wheel bearings and jerk damper for play z z
PERIODIC MAINTENANCE SCHEDULE
IF MOTORCYCLE IS USED FOR COMPETITION 5000 KM (3107 MILES) SERVICE SHOULD BE CARRIED OUT AFTER EVERY RACE!
Service intervalls should never be exceeded by more than 500 km (311 miles).
Maintenance work performed by an authorized KTM workshop is not a substitute for care and maintenance by the driver!