KSB Magnochem-Bloc, Installation & Operating Manual

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Contents
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Magnochem-Bloc
Contents
Glossary .................................................................................................................................................. 5
1 General.................................................................................................................................................... 6
1.1 Principles ........................................................................................................................................................... 6
1.2 Installation of partly completed machinery.................................................................................................... 6
1.3 Target group..................................................................................................................................................... 6
1.4 Other applicable documents............................................................................................................................ 6
1.5 Symbols ............................................................................................................................................................. 6
1.6 Key to safety symbols/markings....................................................................................................................... 7
2 Safety ...................................................................................................................................................... 8
2.1 General.............................................................................................................................................................. 8
2.2 Intended use ..................................................................................................................................................... 8
2.3 Personnel qualification and training............................................................................................................... 8
2.4 Consequences and risks caused by non-compliance with this manual ......................................................... 9
2.5 Safety awareness .............................................................................................................................................. 9
2.6 Safety information for the operator/user ....................................................................................................... 9
2.7 Safety information for maintenance, inspection and installation ................................................................ 9
2.8 Unauthorised modes of operation ................................................................................................................ 10
2.9 Explosion protection ...................................................................................................................................... 10
2.9.1
Marking .............................................................................................................................................. 10
2.9.2 Temperature limits............................................................................................................................. 10
2.9.3 Monitoring equipment...................................................................................................................... 11
2.9.4 Operating limits ................................................................................................................................. 12
2.10 Magnetic coupling.......................................................................................................................................... 12
3 Transport/Temporary Storage/Disposal............................................................................................. 13
3.1 Checking the condition upon delivery .......................................................................................................... 13
3.2 Transport......................................................................................................................................................... 13
3.3 Storage/preservation ...................................................................................................................................... 14
3.4 Return to supplier........................................................................................................................................... 14
3.5 Disposal ........................................................................................................................................................... 15
4 Description of the Pump (Set) ............................................................................................................. 16
4.1 General description ........................................................................................................................................ 16
4.2 Designation..................................................................................................................................................... 16
4.3 Name plate...................................................................................................................................................... 16
4.4 Design details.................................................................................................................................................. 17
4.5 Configuration and function........................................................................................................................... 18
4.6 Operating modes............................................................................................................................................ 19
4.7 Noise characteristics ....................................................................................................................................... 19
4.8 Scope of supply............................................................................................................................................... 20
4.9 Dimensions and weights ................................................................................................................................ 20
5 Installation at Site ................................................................................................................................ 21
5.1 Safety regulations........................................................................................................................................... 21
5.2 Checks to be carried out prior to installation............................................................................................... 21
5.3 Installing the pump set .................................................................................................................................. 21
5.3.1
Installation without foundation ....................................................................................................... 22
5.4 Connecting the piping ................................................................................................................................... 23
5.4.1
Connecting the piping....................................................................................................................... 23
5.4.2 Permissible forces and moments at the pump nozzles.................................................................... 25
5.4.3 Auxiliary connections......................................................................................................................... 26
5.5 Enclosure/insulation ....................................................................................................................................... 27
5.6 Electrical connection ...................................................................................................................................... 28
5.6.1
Earthing .............................................................................................................................................. 29
5.6.2 Connecting the motor ....................................................................................................................... 30