Krone Bellima F 130 Original Operating Instructions Download Page 113

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Maintenance

Circuit diagram of the electronic baling pressure indicator 11.19

Bellima F 130

Original Operating Instructions 150000148_06_en

113

11.19

Circuit diagram of the electronic baling pressure indicator

RP000-280

1 Circuit board

6 Signal lamp right side

2 Plug

7 Signal lamp left side

3 Bushing

8 Signal generator

4 Sensor right side

9 Plug (2-pole)

5 Sensor left side

Summary of Contents for Bellima F 130

Page 1: ...Original Operating Instructions Document no 150000148_06_us Round Baler Bellima F 130 From machine no 995323 ...

Page 2: ...phis TN 38181 0880 USA Physical address Krone North America Inc 3363 Miac Cove Memphis TN 38118 USA Phone 1 901 842 6011 Fax 1 901 842 6016 E mail info krone northamerica com Internet www krone northamerica com Information for enquiries and orders Type Vehicle identification number Year of manufacture Contact data of your dealer ...

Page 3: ... 11 Ensuring functionality of safety devices 18 2 4 12 Personal protective equipment 18 2 4 13 Safety markings on the machine 18 2 4 14 Road safety 19 2 4 15 Parking the machine safely 20 2 4 16 Consumables 20 2 4 17 Dangers arising from environment 20 2 4 18 Sources of danger on the machine 21 2 4 19 Dangers in connection with certain activities Working on the machine 22 2 4 20 Dangers in connect...

Page 4: ...ection of the round bale 58 8 4 Initiating the tying cycle 58 8 5 Locking releasing the cutting unit of the net wrapping 59 8 6 Using the bale counter 60 8 7 Operating support jack 60 8 8 Fitting wheel chocks 61 8 9 Pick up 62 8 9 1 Bringing the pick up to transport working position 62 8 9 2 Adjusting the Pick up Working Height 62 8 10 Holding down clamp 63 8 10 1 Setting the lower holding down cl...

Page 5: ... starter roll and the pressure rolls 101 11 8 3 Cleaning the cutting unit 101 11 9 Checking and adjusting the net wrapping device 102 11 9 1 Adjusting the friction wheel and drive wheel 102 11 9 2 Setting the spring rail 102 11 9 3 Adjusting the cutting unit 103 11 10 Checking and setting the hydraulic tying start unit 104 11 11 Checking hydraulic hoses 104 11 12 Checking and setting the lock hook...

Page 6: ...Contents 6 Bellima F 130 Original Operating Instructions 150000148_06_en 13 Storage 124 14 Waste disposal 126 15 Index 127 ...

Page 7: ... the following further applicable documents 1 4 Target group of this document This document aims at the operator of the machine who fulfills the minimum requirements of personnel qualification refer to page 13 1 5 How to use this document 1 5 1 Directories and references Contents headers The contents and headers in this document ensure quick orientation in the chapters Index The index contains cat...

Page 8: ...eans of representation icons are used to present the text more clearly This arrow characterizes an action step Several arrows in a row identify a sequence of actions to be performed step by step This icon identifies a prerequisite that has to be fulfilled to perform an action step or a sequence of actions This arrow marks the intermediate result of an action step This arrow identifies the result o...

Page 9: ...erve all notes marked with the danger sign in order to avoid injuries or death Explanation of signal words DANGER The signal word DANGER warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored WARNING The signal word WARNING warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored CAUTION The s...

Page 10: ...separated from the remaining text and marked with Information Example INFORMATION Each safety label is provided with an order number and can be ordered directly from the manufacturer or from the authorized specialist dealer 1 5 7 Conversion table The following table can be used to convert metric units into US units Size SI units metric Factor Inch pound units Unit name Abbrevi ation Unit name Abbr...

Page 11: ...ts Unit name Abbrevi ation Unit name Abbrevi ation Velocity Metres per minute m min 3 2808 Feet per minute ft min Metres per second m s 3 2808 Feet per second ft s Kilometres per hour km h 0 6215 Miles per hour mph Volumes Litres L 0 2642 US gallon US gal Millilitre ml 0 0338 US ounce US oz Cubic centi metre cm 0 0610 Cubic inch in Weight Kilogram kg 2 2046 Pound lbs ...

Page 12: ...rty Unauthorised modifications to the machine may affect the properties of the machine or disrupt the proper operation For this reason unauthorised modifications shall exclude any liability of the manufacturer for consequential damage Intended use also comprises compliance with the terms of operation maintenance and repair specified by the manufacturer 2 2 Reasonably foreseeable misuse Any use bey...

Page 13: ... user and contain information relevant to safety Only the procedures indicated in the operating instructions are reliable If the operating instructions are not followed people may be seriously injured or killed Before using the machine for the first time read and follow all the Basic safety instructions Before working also read and observe the respective sections in the operating instructions Keep...

Page 14: ...ren in danger Children are not in a position to assess dangers and behave unpredictably Thus children are particularly at risk Keep children away from the machine Keep children away from consumables Make sure that there are no children in the danger zone especially when starting and triggering machine movements 2 4 5 Connecting the machine When tractor and machine are not correctly connected there...

Page 15: ...work must be performed according to the chapters Maintenance and Setting Before performing any maintenance and setting work shut down and safeguard the machine refer to page 24 Danger resulting from damage to the machine Damage to the machine may impair the operational safety of the machine and cause accidents As a result people may be seriously injured or killed The following parts of the machine...

Page 16: ...is not observed people may be seriously injured or killed Do not switch on the drives and engine if the minimum safety distance has not been observed If people fail to observe the minimum safety distance switch off the drives Switch the machine off in shunting and field mode The safety distance is For machine in shunting operation and field mode In front of the machine 3 m Behind the machine 5 m L...

Page 17: ...d seriously injured by the PTO shaft and driven parts Before switching on the PTO shaft Ensure that all protective devices are mounted and brought into protective position Make sure that there is no one in the danger zone of PTO shaft and universal shaft Switch off drives in case they are not needed Danger zone between tractor and machine Persons staying between tractor and machine can be seriousl...

Page 18: ... measure Missing or unsuitable personal protective equipment increases health risks and injuries Personal protective equipment is for example Suitable protective gloves Safety boots Close fitting protective clothing Hearing protection Safety glasses Specify and provide personal protective equipment for the particular job Use only personal protective equipment which is in proper condition and offer...

Page 19: ...serve measures for driving on road and field refer to page 76 Dangers if the machine is not prepared properly for road travel If the machine is not prepared properly for road travel serious accidents may occur with traffic Before driving on roads prepare the machine for road travel refer to page 76 Danger when cornering with a machine hitched and due to the overall width Accidents can occur when c...

Page 20: ...ly consumables which comply with the requirements of the manufacturer For requirements on consumables refer to page 39 Environmental protection and disposal Consumables such as diesel fuel brake fluid antifreeze and lubricants e g gearbox oil hydraulic oil may damage the environment and the health of people Do not release consumables into the environment Fill consumables in a liquid tight labelled...

Page 21: ...y conductive connection to the ground Warn persons Do not approach the machine Electrical voltage on the ground may lead to severe electric shocks Wait for help from professional rescue teams The overhead line must be switched off If people have to leave the cabin despite the voltage flashover for example because there is an imminent threat to life due to fire Avoid simultaneous contact with machi...

Page 22: ...eaning work allow liquids and machine parts to cool off if necessary Damaged hydraulic hoses Damaged hydraulic hoses may tear off burst or cause oil leaks As a result the machine may be damaged and people may be seriously injured Shut down and safeguard the machine refer to page 24 If it is suspected that hydraulic hoses are damaged immediately contact a service centre refer to page 104 Hot surfac...

Page 23: ...d Never perform welding work on the following components Gearbox Components of the hydraulics Components of the electronics Frame or supporting components Running gear Before carrying out welding work on the machine obtain consent by KRONE customer service and if required identify alternatives Before performing welding work on the machine park the machine safely and disconnect it from the tractor ...

Page 24: ...le may be seriously injured or killed Before leaving the operating position Shut down and safeguard the machine To shut down and safeguard the machine Park the machine on a stable horizontal and level ground Switch off the drives and wait until coasting parts have come to a complete stop Switch off the tractor engine remove the ignition key and take it with you Secure the tractor against rolling a...

Page 25: ...to page 24 Observe the intervals for oil level check oil and filter element changes refer to page 87 Use only the oil grades and quantities specified in the consumables table refer to page 39 Clean the area around the parts for example gearbox high pressure filter and make sure that no foreign objects get into the parts or the hydraulic system Check existing seal rings for damage and replace them ...

Page 26: ...om a safe position outside the area that is affected by machine parts moved by the actuators 2 6 Safety labels on the machine Every safety label is provided with an order number and can be ordered directly from the authorised KRONE dealer Immediately replace missing damaged and unrecognisable safety labels When attaching safety labels the contact surface on the machine must be clean and free of di...

Page 27: ...abels on the machine 2 6 Bellima F 130 Original Operating Instructions 150000148_06_en 27 Position and meaning of safety labels 12 1 4 4 11 2 3 16 7 3 19 19 5 5 6 8 8 8 8 9 9 10 13 14 15 17 17 18 20 20 21 16 RPG000 107 ...

Page 28: ...lified operator to run equipment Do not operate equipment in transport position Never lubricate adjust unclog or service the equipment with tractor engine is running Wait for all movement to stop before opening shield or servicing machine Never work underneath equipment without securely supporting 2 Order no 27 004 600 0 1x CAUTION Max PTO speed 540 RPM 3 Order no 942 062 0 2x DANGER To avoid inju...

Page 29: ... leaks can penetrate skin causing serious injury and gangrene See operators manual consult a physican immediately Do not use finger or skin to check leaks Lower load release pressure an be sure oil cool before loosening fitting 8 Order No 27 002 057 0 4x WARNING To avoid personal injury Never put your hand into the danger area as parts may be moving 9 Order no 942 061 0 2x WARNING Place valve in s...

Page 30: ... tailgate must only be operated if the baler is correctly attached to the tractor WARNING Risk of tipping Do not unhitch the baler with open tailgate The tailgate must only be operated if the baler is correctly attached to the tractor 14 Order No 949 228 0 1x DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in pla...

Page 31: ...uipment not manufactured tested or approved by KRONE will exclude any liability for consequential damage 19 Order no 27 004 016 0 2x Warning Rotating augers can cut arms hands and fin gers To avoid injury STAY AWAY from rotating augers Failure to comply could result in death or seri ous injury 20 Order No 27 004 017 0 2x WARNING Hydraulic accumulators store energy To AVOID explosion depressurize t...

Page 32: ...ons for using the safety chain during transportation of the machine must be observed Safety loop The safety loop is intended for additional securing of hitched machines 2 Overload protection The overload protection is intended to secure the machines against overload see refer to page 35 3 Support jack The support jack is designed for the stability of the machine when it is not connected to the tra...

Page 33: ...hnical nature They are used to detect and remedy errors as well as to optimize machine functions There is no possibility to create motion profiles on driven routes from these data If services are used e g repair services service processes warranty cases quality assurance this technical information can be read out by employees of service network including manufacturer from the event and error data ...

Page 34: ... F 130 Original Operating Instructions 150000148_06_en 4 Machine description 4 1 Machine overview RPG000 013 1 Storage compartment 9 Support jack 2 Hose and cable support 10 Pick up 3 Document storage tube 11 Guide wheel 4 Universal shaft 12 Wheel chocks ...

Page 35: ...e right hand machine side in the storage compartment Information for enquiries and orders If you have any further queries on the machine or if you want to order spare parts always enter type designation vehicle identification number and year of manufacture of the corresponding machine To ensure that these data are always available we recommend to enter them in the fields on the front cover page of...

Page 36: ...on the right or left hand side The twine is cut in the end or start position of the drivers Once the number of set twine layers is reached the cutting unit is actuated and cuts the twines The tying cycle is finished 4 5 Description of the net wrapping functionality RPG000 020 When tying is started from the tractor the deflection lever 1 is pulled to the right Next the spring rail 5 travels up to a...

Page 37: ...ons 150000148_06_en 37 The drive wheel 4 moves back to its initial position and can move freely The friction wheel 3 continues rotating The spring rail 5 settles on the setting screw 2 There the spring rail 5 moves outwards until it drops depending on the set net layers This triggers the cutting unit to cut the net ...

Page 38: ... 000 m kg Twine storage under a roof sisal twine 150 300 m kg Net wrapping Net max width 1250 mm 5 mm Net sleeve length 1 250 1 270 mm Net sleeve diameter ø 75 80 mm Net roll diameter ø max 310 mm 3 000 m roll Minimum requirements for the tractor Power requirement 25 kW 34 HP Drive speed PTO shaft 540 rpm Operating pressure of hydraulic system min Operating pressure of hydraulic system max 200 bar...

Page 39: ...0 45 17 1 5 bar 3 0 bar 1 5 bar Ambient temperature Temperature range for machine operation 5 to 45 C 5 1 Consumables NOTICE Complying with change intervals for biooils To ensure high life expectancy of the machine it is absolutely necessary to comply with change intervals for biooils due to the ageing of the oils NOTICE Mixing types of oil If types of oil are mixed the machine could be damaged Ne...

Page 40: ...al Operating Instructions 150000148_06_en The filling quantity depends on the requirements Lubricate the manual lubrication points until lubricating grease escapes at the bearing position After lubrication remove the grease escaping from the bearing position ...

Page 41: ...ion must only be carried out by authorised technicians Read in full and observe the Personnel qualification of technicians refer to page 14 WARNING Risk of injury due to non observance of relevant safety instructions If the relevant safety instructions are not observed persons may be seriously injured or killed To avoid accidents the relevant safety instructions must be read and observed refer to ...

Page 42: ...e cap for universal shaft 10 Electrical target baling pressure display with connection cable 6 Bag of screws and small parts 11 Bale ejector 7 Can of spray paint 6 2 Mounting guide wheels on pick up Upon delivery there are two guide wheels in the bale chamber which have to be mounted on the pick up Depending on the equipment selected the guide wheels are either made of sheet steel or are equipped ...

Page 43: ... ejector RP000 094 Remove the screw connection 4 Insert the cover sheet 1 and the bale ejector 2 into the support 3 on the left and right of the machine and mount them with the screw connection 4 6 4 Adjusting the drawbar height To ensure that the pick up collects the crops evenly the drawbar height of the machine must be adapted to the tractor used The drawbar is set to an optimal height when the...

Page 44: ...connections in the oblong holes 3 tightening torque refer to page 94 Connect the machine to the tractor refer to page 49 In doing so leave the machine on the support jack 2 For a finer adjustment of the drawbar height loosen the screw connection in the oblong hole 3 on both sides of the drawbar 1 Slightly raise or lower the support jack 2 so that the machine remains in the prescribed position Tigh...

Page 45: ...around curves Switch off the engine and remove the ignition key and carry it with you Secure machine and tractor against rolling away Instructions on how to shorten the universal shaft 1 can be found in the operating instructions of the universal shaft manufacturer 6 5 2 Mounting protective cap of universal shaft RP000 267 ü The machine is shut down and safeguarded refer to page 24 Take the protec...

Page 46: ...and side of the drawbar Mount the hose and cable support 1 with the terminals 2 from the inside and with the nuts 4 from the outside Æ The hoses and cables can be guided through the eye on the hose and cable support 1 towards the tractor 6 7 Preparing starter roll of twine tying For the Twine tying or Net and twine tying version RP000 077 ü The machine is shut down and safeguarded refer to page 24...

Page 47: ...ing conditions RP000 203 Tyre designation Recommended assembling posi tion 11 5 80 15 3 I 15 0 55 17 II 19 0 45 17 II With special operating conditions i e when the machine should be lowered by 40 mm the wheel hub must be mounted in assembling position III Make the following settings equally on the right hand and left hand side of the machine ü The machine has been raised by means of car jack Dism...

Page 48: ...al Operating Instructions 150000148_06_en 6 10 Checking adapting the tyre pressure Before the initial operation check and adjust the tyre pressure A label at the PTO shaft end draws the attention to this important test RP000 060 Checking and adjusting the tyre pressure refer to page 97 ...

Page 49: ...WARNING Risk of injury or damage to the machine due to connection lines which have been incorrectly connected interchanged or improperly installed If the connection lines of the machine have been incorrectly connected to the tractor or have been improperly installed they may pull off or be damaged This may result in serious accidents If connection lines are interchanged functions may inadvertently...

Page 50: ...afety chain When using a incorrectly dimensioned safety chain the safety chain may tear if the machine loosens unintentionally This may result in serious accidents Always use safety chain with a minimum tensile strength of 178 kN 40 000 lbf INFORMATION The attachment of the safety chain is not obligatory in all countries The countryspecific regulations for using the safety chain during transportat...

Page 51: ...oth sides Before uncoupling the hoses and performing work on the hydraulic system depressurise the hydraulic system When connecting the quick couplings ensure that they are clean and dry Check hydraulic hoses at regular intervals refer to page 104 and replace them if they are damaged e g chafing areas or points of contact or aged The replacement lines must comply with the technical requirements of...

Page 52: ...nit of the tractor For changing over between tailgate and pick up refer to chapter Actuating the hydraulic switching valve refer to page 72 Hydraulic connection for start of tying for the Hydraulic tying start unit version Connect the hydraulic hose green 4 to a single acting control unit of the tractor Hydraulic connections for start of tying and lifting lowering pick up for the Hydraulic tying s...

Page 53: ...anged and correct it if necessary refer to page 45 ü The machine is shut down and safeguarded refer to page 24 2 1 RPG000 096 Push the universal shaft 2 onto the tractor PTO shaft and secure against turning by attaching the chain 1 in a suitable location 7 5 Connecting the electronic baling pressure indicator For the Electronic baling pressure indicator version RP000 092 Open the storage compartme...

Page 54: ... baling pressure indicators reach the black preselection indicators the electronic baling pressure indicator functions correctly 7 6 Connecting the road lighting NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit Make sure that the plugs and sockets are clean and dry BPG000 067 The road travel lighting is connected by means o...

Page 55: ...actor cabin in such a way that it is easily accessible but is not under tension and does not touch the tractor wheels when cornering To operate the rope 2 refer to page 58 7 7 2 Hydraulic switching valve for pick up and tailgate RP000 086 When the rope 1 of the hydraulic switching valve is pulled the system changes between hydraulic operation of the pick up and hydraulic operation of the tailgate ...

Page 56: ...ious accidents and injure people On slopes deposit round bales in manual mode only On slopes always deposit round bales in such a way that they cannot start moving on their own 8 1 Preparation before baling ü The pick up is in working position refer to page 62 ü The holding down clamp is correctly set for the crops quantity refer to page 63 ü The wrapping material is correctly inserted Twine tying...

Page 57: ...onger sections on the left respectively right side of the swath 1 Observe a length of roughly X 20 m on one side Avoid swerving 2 If the swath is small and flat Reduce the PTO speed Increase the driving speed For very wet crops with little structure If the crops are very wet and have little structure this may increase slippage of the bale formation conveyor This can be reduced by taking the follow...

Page 58: ...e red baling pressure indicators 3 are between 1 and 3 on the scales 1 The higher the number the higher the baling pressure A required baling pressure can be set on the black preselection indicators 2 To set the baling pressure refer to page 81 For the Electronic baling pressure indicator version When the set baling pressure is reached the driver in the tractor sees a signal on the electronic bali...

Page 59: ... the Hydraulic tying start unit version ü Depending on the requirement the tying start unit is set to net or twine tying refer to page 85 To initiate a tying cycle actuate the control unit green 4 in the tractor keep pressed until the round bale in the bale chamber has grabbed the twine 8 5 Locking releasing the cutting unit of the net wrapping For the Net wrapping and twine tying version Lock As ...

Page 60: ...ing screw 3 pull the lever 2 in direction of the arrow Æ The spring rail is in the shown position 8 6 Using the bale counter RP000 084 The bale counter 1 is located on the left hand machine side behind the side hood The bale counter 1 is automatically actuated via the chain 3 every time the tailgate is opened To reset the bale counter 1 turn the knurled head screw 2 to set the indicator back to 00...

Page 61: ...ground and the drawbar is relieved Setting the support jack to transport position Turn the crank handle 3 for several times clockwise until the support jack 1 is relieved Unlock the securing pin 2 in the direction of the arrow Bring the support jack 1 to the top most position and let the securing pin 2 snap home Turn the crank handle 4 clockwise until the support jack 1 is fully extended 8 8 Fitti...

Page 62: ... pick up While the pick up is being lowered remove people from the movement range of the pick up For the Hydraulic connection for tailgate and pick up version Actuate the control unit at the tractor red 1 until the pick up is lowered For the Additional hydraulic connection for pick up version Actuate the control unit at the tractor yellow 3 until the pick up is lowered Transport position For the H...

Page 63: ...eft hand machine side INFORMATION With crops laying very flat on the ground it may be necessary to have the pick up run on the guide wheels only In this case the working height is adjusted to the lowest setting If the pick up fails to pick the crops up well even in the lowest working height setting adjust the drawbar height refer to page 43 8 10 Holding down clamp 8 10 1 Setting the lower holding ...

Page 64: ...t down and safeguarded refer to page 24 Make the following settings equally on the right hand and left hand side of the machine Attach the spring 4 in correspondence with the swath as shown in the table 8 10 2 Dismounting mounting the lower holding down clamp In case of crop blockage the lower holding down clamp can be dismounted temporarily The holding down clamp must be mounted under working con...

Page 65: ...1 Mounting Insert the holding down clamp 1 above the pick up and secure it on the right hand and left hand machine side using the linch pins 2 8 11 Twine tying For the Twine tying or Net and twine tying version 8 11 1 Setting the twine in place NOTICE Damage to the machine due to soiling of the components of twine tying system If the twine or components of the twine tying are soiled by oil or lubr...

Page 66: ... spool with the end of twine spool Twine 1 1 1 1 2 1 2 1 3 Twine 2 2 1 2 2 2 2 2 3 Producing twine 1 and 2 Guide the beginning of the twine spool 1 1 2 1 through the eyelet 1 above and connect it with the twine end 1 2 2 2 using a reef knot 2 Guide the beginning of the twine spool 1 2 2 2 through the eyelet 1 above and connect it with the twine end 1 3 2 3 using a reef knot 2 Shorten the twine end...

Page 67: ...e compartment floor centrally through the twine retainers 2 RP000 080 Insert the two twines 1 via the twine guide eyes 2 in the twine brake 3 Guide the two twines 1 between the spring compressors 5 and the screws 4 To set the twine brake refer to page 83 RP000 081 NOTICE The arrow 2 shows the direction of rotation of the drive roll 3 Place the two twines 1 around the drive roll 3 To set the number...

Page 68: ...lease the top lever 7 again Threading the bottom twine 4 into the start device Pull the bottom lever 7 forwards and hold it ð The bottom pressure roll 6 lifts off the starter roll 3 the bottom twine guide eye 5 becomes visible Guide the bottom twine 4 through the bottom twine guide eye 5 and clamp it between the starter roll 3 and bottom pressure roll 6 as shown in the picture Release the bottom l...

Page 69: ...of the arrow Secure with a spring cotter pin 1 8 12 Net wrapping For the Net wrapping or Net and twine tying version 8 12 1 Inserting the net roll To ensure that the sleeve clamp can hook completely into the sleeve of the net roll a cardboard sleeve should be used If a plastic sleeve with grooves is used the sleeve clamp may hook into the grooves transferring the brake force from the brake disc to...

Page 70: ...nd can be pulled out from above Slide the net roll onto net roll holder 4 and the support 5 Slide the brake disc 2 with the sleeve clamp 3 anti clockwise into the sleeve of the net roll as far as it will go Æ The net roll is permanently locked in the roll holder 4 Check that the net roll is aligned centrally To do so measure the distance dimensions to the left and right side walls RPG000 017 If th...

Page 71: ...and prudently RPG000 018 ü The machine is shut down and safeguarded refer to page 24 ü You have swung the roll holder forward Unwind a section of the net 4 from the net roll 1 gather it at the end and guide it under the deflection shaft 2 and over the deflection shaft 3 Insert the net between the rubber coated drive roll 5 and aluminium roll 7 into the tying unit 6 RPG000 019 Open the side hood 1 ...

Page 72: ... have gone out before a tying cycle can be triggered refer to page 58 To set the baling pressure refer to page 81 8 14 Actuating the hydraulic switching valve If only one hydraulic connection is provided at the tractor you can change between the hydraulic operation of the tailgate and the hydraulic operation of the pick up RP000 087 Position Hydraulic operation I Opens closes the tailgate II Bring...

Page 73: ...gate or inside the bale chamber the tailgate may drop down in an uncontrolled manner if the stop cock is opened As a result people may be seriously injured or killed Always close the stop cock when carrying out work with the tailgate open RPG000 014 The tractor supplies pressure to the machine hydraulics via hydraulic hoses The tailgate stop cock 1 is a safety component which prevents the tailgate...

Page 74: ...set to Bringing the pick up to transport working position refer to page 72 Reverse with the PTO shaft running while repeatedly actuating the control unit in the tractor red 1 to raise and lower the pick up If this does not remove the crop blockage Shut down and safeguard the machine refer to page 24 Remove the upper and lower holding down clamp refer to page 64 and refer to page 65 Remove the accu...

Page 75: ...rp parts Always wear appropriate protective gloves when removing crop blockages Remove the round bale from the bale chamber Remove the accumulated crops manually 8 18 Dismounting the bale ejector For certain working conditions such as working at slopes the bale ejector should be dismounted RP000 094 Dismount the screw connection 4 on the right hand and left hand machine side Remove the cover sheet...

Page 76: ...ing valves of the tractor must be in neutral position when performing transport journeys on the road and must be locked WARNING Risk of injury due to non observance of relevant safety instructions If the relevant safety instructions are not observed persons may be seriously injured or killed To avoid accidents the relevant safety instructions must be read and observed refer to page 13 WARNING Risk...

Page 77: ...efer to page 54 Check the tail lights 1 for proper functionality Clean the tail lights 1 and the triangular reflectors 2 Clean the other amber reflectors at the side hoods not shown in the picture 9 3 Parking the machine Shut down and safeguard the machine refer to page 24 Bring the support jack in support position refer to page 60 Loosen the safety chains of the universal shaft on the tractor sid...

Page 78: ... accidents refer to page 24 10 1 Adjusting the guide wheels of the pick up RP000 091 The guide wheels 1 must be set so that the lightly touch the ground in the preselected raking height of the pick up Ensure that the setting of the guide wheels 1 is identical on both sides of the pick up Guide wheels with pneumatic tyres are shown here by way of example Guide wheels made of sheet steel must be set...

Page 79: ...e To adjust the relief spring 1 loosen or tighten the nuts 2 at the eyelet bolt 3 10 3 Adjusting the number of twine layers For the Twine tying or Net and twine tying version RPG000 008 Length of the crops Position of the stepped pul ley 2 Distance between the twine layers on the round bale short I close medium II medium long III wide The longer the crops the smaller the required diameter of the s...

Page 80: ...e round bale Length of crop material Distance of the two twine limiters to each other short close medium medium long wide Make the following settings equally on the right hand and left hand side Loosen the screws 2 Shift twine limiter 1 in direction of the arrow to the desired position Make sure that the twine limiter 1 on the right hand and left hand side is set equally Tighten the screws 2 10 5 ...

Page 81: ...lack preselection indicators 2 on the front side of the machine can be set to give you a visual indication of when the desired baling pressure has been reached The baling pressure must not exceed setting 3 For the Electronic baling pressure indicator version When the set baling pressure is reached the driver in the tractor sees a signal on the electronic baling pressure indicator refer to page 72 ...

Page 82: ...eselection indicator 1 to the height of the red baling pressure indicator 2 ð The upper edge of the control plate 4 is located in the middle of the sensor 3 Check dimension X ð If the dimension is X 3 mm the setting is correct ð If the dimension is not X 3 mm the sensor 3 must be set Loosen or tighten the screw connections of the sensor 3 until the dimension X 3 mm is set Setting the control plate...

Page 83: ...ned too much so that it can pass easily through the starting process Different types of twine may have different friction properties If the type of twine is changed readjust the twine brake Turn the setting screws 2 clockwise or anticlockwise Direction of rotation of set ting screws 2 Pretension of compression springs 3 Brake force of twine brake 1 Clockwise rotation Higher Higher Anticlockwise ro...

Page 84: ... net is not cut off correctly check and set the wrapping material brake ü The storage compartment is open and the roll holder is swung forward ü The machine is shut down and safeguarded refer to page 24 Setting the spring tension RPG000 051 The no load brake spring 3 must be set so that the net can be properly retracted but is still held taut The main brake spring 6 must be set so that it takes so...

Page 85: ...unit for net and twine tying For the Hydraulic tying start unit version For the Net wrapping and twine tying version The hydraulic tying start unit starts the tying at the machine via the control unit green 4 at the tractor Depending on whether you intend to start net or twine tying you need to change the pull ropes RP000 118 Position Designation I Twine tying II Net wrapping ü The machine is shut...

Page 86: ...2 ü The tailgate is opened and locked WARNING Risk of injury due to moving bale formation conveyor Keep a safe distance from the bale formation conveyor Start up the bale formation conveyor Measure the distance between the upper edge 1 and the started up bale formation conveyor 2 Æ The bale ejector is set correctly if the distance is 10 30 mm If the distance is greater than 30 mm Tighten the screw...

Page 87: ...1 1 Maintenance table 11 1 1 Maintenance prior to the beginning of the season Checking oil level Main gearbox refer to page 98 Components Set and oil the drive chains refer to page 106 Tighten screws nuts on the machine refer to page 94 Retighten wheel nuts refer to page 98 Check tyre pressure refer to page 97 Vent friction clutch refer to page 99 Check the distance of the roller to the bale forma...

Page 88: ... gearbox refer to page 98 Components Clean the machine refer to page 110 Oil the drive chain of the pick up refer to page 107 Oil the drive chain of the bale formation con veyor drive refer to page 108 Oil the drive chain of the roller drive refer to page 109 Check that the brake system functions Clean the bushing and the drawbar eye refer to page 111 11 1 5 Maintenance every 50 hours Components T...

Page 89: ...ironment As a result the environment will be damaged even by small quantities Store the consumables in suitable containers according to the statutory provisions Dispose of used consumables according to statutory provisions The information on maintenance intervals is based on average load of the machine In case of an increased load and under extreme working conditions the time periods must be reduc...

Page 90: ...11 Maintenance 11 2 Lubrication Chart 90 Bellima F 130 Original Operating Instructions 150000148_06_en Left hand machine side RPG000 031 Every 24 operating hours 1 3 ...

Page 91: ...Maintenance 11 Lubrication Chart 11 2 Bellima F 130 Original Operating Instructions 150000148_06_en 91 4 5 6 7 8 9 10 Every 50 operating hours 9 ...

Page 92: ...11 Maintenance 11 2 Lubrication Chart 92 Bellima F 130 Original Operating Instructions 150000148_06_en Every 100 operating hours 2 7 Right and rear machine side RPG000 032 ...

Page 93: ...Maintenance 11 Lubrication Chart 11 2 Bellima F 130 Original Operating Instructions 150000148_06_en 93 Every 24 operating hours 1 2 3 4 5 Every 50 operating hours 2 Every 100 operating hours 5 ...

Page 94: ...following table using a multi purpose grease For a list of the lubricating greases to be used refer to page 39 The following table provides information on the lubricant quantity and the lubrication interval per lubrication point Pos Lubricant quantity Lubrication interval 1 10 g 50 hours 2 30 g 3 20 g 4 6 g 11 4 Tightening torques Metric thread screws with control thread INFORMATION The table does...

Page 95: ...5 200 235 M16 210 310 365 M20 425 610 710 M22 571 832 972 M24 730 1 050 1 220 M27 1 100 1 550 1 800 M30 1 450 2 100 2 450 Metric thread screws with fine thread DV000 001 X Thread size 1 Strength class on screw head X Strength class 5 6 8 8 10 9 12 9 Tightening torque Nm M12 x 1 5 88 130 152 M14 x 1 5 145 213 249 M16 x 1 5 222 327 382 M18 x 1 5 368 525 614 M20 x 1 5 465 662 775 M24 x 2 787 1 121 1 ...

Page 96: ...5 4 7 7 8 M6 8 12 15 M8 20 29 35 M10 23 39 58 67 M12 34 68 100 116 M14 108 160 188 M16 168 248 292 M20 340 488 568 Locking screws on the gearboxes INFORMATION The tightening torques only apply to assembly of locking screws viewing glasses ventilation and breather filters and bleed valves in gearboxes with cast housings or aluminium or steel housings The term locking screw includes the drain plug t...

Page 97: ...35 M24x1 5 60 G3 4 60 M33x2 80 G1 80 M42x1 5 100 G1 1 4 100 Always replace copper rings 11 5 Checking maintaining tyres ü The machine is shut down and safeguarded refer to page 24 Inspect the tyres visually Visually inspect tyres for cuts or breaks Æ If there are cuts or breaks in the tyres have the tyres repaired or replaced by a KRONE service partner Maintenance intervals for visual inspection o...

Page 98: ...ised M12 x 1 5 19 mm 4 5 units 95 Nm 95 Nm M14 x 1 5 22 mm 5 units 125 Nm 125 Nm M18 x 1 5 24 mm 6 units 290 Nm 320 Nm M20 x 1 5 27 mm 8 units 380 Nm 420 Nm M20 x 1 5 30 mm 8 units 380 Nm 420 Nm M22 x 1 5 32 mm 8 10 units 510 Nm 560 Nm M22 x 2 32 mm 10 units 460 Nm 505 Nm 11 6 Servicing the main gearbox RP000 201 The main gearbox 3 is located in the front crossbeam 2 of the machine ü The machine i...

Page 99: ...n hole 5 Unscrew the drain plug 4 and drain the oil Mount the drain plug 4 tightening torque refer to page 96 Fill in new oil through the inspection hole 5 up to the overrun Make sure that the oil complies with the applicable specification refer to page 39 Mount the locking screw of the inspection hole 5 tightening torque refer to page 96 11 7 Bleed the friction clutch on the universal shaft RPG00...

Page 100: ...behind the covers and clean if required ü The machine is shut down and safeguarded refer to page 24 Manually turn the drive wheel 1 anti clockwise until the drivers 3 have completed one full movement from the inside to the outside and back If the twine guide slides 2 and the drivers fail to run smoothly clean the area RP000 137 Loosen the 2 covers 1 and turn them in the direction of the arrow to b...

Page 101: ...unit WARNING Risk of injury due to sharp blades at the cutting unit of the tying unit You may injure your fingers and hands when inserting the wrapping and tying material or working in the range of the cutting unit of the tying unit Always wear protective gloves when inserting the wrapping and tying material and when working in the range of the cutting unit When working in the range of the cutting...

Page 102: ... friction wheel 1 and the drive wheel 2 must be X 1 mm The dimension Y of the spring 3 must be Y 25 35 mm To set dimension X or dimension Y loosen the nuts 4 and set the dimensions X and Y 11 9 2 Setting the spring rail RPG000 024 ü The machine is shut down and safeguarded refer to page 24 At the end of the spring rail 3 there is a fold down tip 1 which is movably screwed to the spring rail 3 The ...

Page 103: ...wl 3 is in the position shown To set the distance Y loosen the counter nut at the screw 4 and set the distance Y Tighten the counter nut at the screw 4 Setting distance X between slightly lowered spring rail 2 and setting screw 1 The distance X between slightly lowered spring rail 2 and setting screw 1 must be X 1 mm ü The spring rail 2 has been removed from the setting screw 1 and slightly lowere...

Page 104: ...start cylinder 1 should compress to a dimension X 110 120 mm ü The machine is shut down and safeguarded refer to page 24 ü Fully extend the hydraulic cylinder for the tying start unit To set the dimension X loosen the nut 3 and turn the screw until the dimension X is set 11 11 Checking hydraulic hoses Hydraulic hoses are subject to natural aging This limits their service life The recommended servi...

Page 105: ...er of the tailgate 1 The dimension X between the setting screw 2 and the momentary switch 3 must be X 2 5 mm ü The tailgate is opened and locked ü The left side hood is open Loosen the counter nuts 4 and turn the setting screw 2 until the dimension X 2 5 mm Tighten the counter nuts 4 RPG000 045 The dimension Y between the lock hook blocker 2 and the stop 1 must be Y 2 5 mm ü The tailgate is open a...

Page 106: ...page 24 ü The drive chain of the pick up is dismounted ü The chain is raised Make the following settings equally on the right hand and left hand transverse worm conveyor Turn the transverse worm conveyor 1 so that its lower edge 4 is parallel to the scrapers 2 of the pick up In this position the packer tines 3 must project approximately 10 mm over the scrapers 2 in front Mount the drive chain of t...

Page 107: ...sioning device 2 at the support 4 until the drive chain is under tension Tighten the screw connections 3 Mount the guard 1 Oiling the drive chain Moisten the drive chain with oil Consumables refer to page 39 Replacing the shear bolt RP000 206 To protect against overload the drive chain of the pick up is secured by a shearing bolt 4 This shear bolt can be replaced when it is sheared off Spare shear...

Page 108: ...ion 3 and move the sprocket wheel 2 down in the oblong hole until the drive chain 1 is tightened correctly Tighten the screw connection 3 Oiling the drive chain Wet the drive chain 1 with oil Consumables refer to page 39 11 14 3 Drive chain of the rollers RPG000 027 The drive chain 3 of the rollers is located on the right side of the machine When the drive chain 3 is correctly tensioned the dimens...

Page 109: ...d the bale formation conveyor chain 2 must be greater than 20 mm The dimension X can only be checked below the machine ü The tailgate is opened and secured refer to page 73 Check dimension X Æ If the dimension X is not greater than20 mm the distance of the roller 1 to the bale formation conveyor chain 2 must be set RPG000 036 Make the following settings equally on the right hand and left hand side...

Page 110: ...en the screws 3 11 16 Cleaning the machine WARNING Eye damage caused by flying dirt particles When cleaning the machine with compressed air or with high pressure cleaner the dirt particles are slung away at high speed The dirt particles may hit the eyes and hurt them Keep persons away from working range When performing cleaning work with compressed air or with high pressure cleaner wear suitable w...

Page 111: ...eriously injured or killed by damaged hydraulic hoses The date of manufacture appears on the hydraulic hoses This way the age can be ascertained quickly Replacement of the hydraulic hoses is recommended after a lifetime of six years Use original spare parts when replacing hoses NOTICE Damage to the machine due to soiling of the hydraulic system If foreign objects or liquids get into the hydraulic ...

Page 112: ...en RPG000 037 1 Hydraulic cylinder for pick up 4 Addition hydraulic hose for the Hy draulic tying start unit with additional hydraulic hose line for pick up version 2 Stop cock tailgate 5 Hydraulic cylinder tying start unit for the Hydraulic tying start unit version version 3 Hydraulic cylinder tailgate ...

Page 113: ...a F 130 Original Operating Instructions 150000148_06_en 113 11 19 Circuit diagram of the electronic baling pressure indicator RP000 280 1 Circuit board 6 Signal lamp right side 2 Plug 7 Signal lamp left side 3 Bushing 8 Signal generator 4 Sensor right side 9 Plug 2 pole 5 Sensor left side ...

Page 114: ...t too strong The relief springs of the pick up must be adjusted so that only the pick up is relieved refer to page 79 Disturbance There are crop blockages in the intake area CAUTION Machine damage due to crop blockages Immediately stop switch off PTO shaft and remove the crop blockages Possible cause Remedy The swaths are uneven or too large Divide the swaths The tractor driver is driving too fast...

Page 115: ...se Remedy The net has the wrong dimen sions Only use net rolls with prescribed dimensions refer to page 38 The drive wheel of the net wrapping device is not pressed against the friction wheel or the freewheel in the drive wheel is jammed Set the drive wheel and the friction wheel refer to page 102 Ensure that the freewheel runs smoothly The net roll is not inserted cor rectly into the roll holder ...

Page 116: ...and twine tying version Disturbance The twine is not injected when tying starts Possible cause Remedy For version with Mechan ical tie starting device The operating cable is too long Check the setting of the operating cable refer to page 55 Do not press the friction wheel and the drive wheel together Check the setting of the friction wheel and the drive wheel refer to page 102 The pressure rolls o...

Page 117: ...d along during the tying cycle Possible cause Remedy The chain of the twine tying is too loose because the chain tensioner is defective Replace the chain tensioner 12 4 Disturbances during or after the baling process Disturbance The bale formation conveyor chain knocks against the roller making loud noises Possible cause Remedy The bale formation conveyor chain has extended Move the roller forward...

Page 118: ...hamber evenly refer to page 56 The tractor with machine was driven too quickly at the end of the baling process Slow down at the end of the baling process Net wrapping The number of net layers is too low Increase the number of net layers refer to page 80 The wrapping and tying ma terial is torn Only use wrapping and tying material in the specified quality KRONE recommends using one of the KRONE ex...

Page 119: ...wn ü The machine is shut down and safeguarded refer to page 24 Loosen the counter nuts 4 at the double eyelet bolt 1 Set the height of the double eyelet bolt 1 in such a way that the two twines run centrally to the respective pressure roll 3 at the starter roll 2 Set the inclination of the double eyelet bolt so that twines 5 rest against both sides of the eyelets Tighten the counter nuts 4 12 6 Se...

Page 120: ...ring the respective eccentric plate 4 into the desired position Tighten the respective screw 3 12 7 Checking and adjusting the starter roll and the pressure rolls RP000 138 Rotate the starter roll 1 slightly in order to check whether the pressure rolls 3 rotate easily If the pressure rolls 3 fail to rotate smoothly Push a screwdriver between the drive roll 1 and pressure rolls 3 and lightly move f...

Page 121: ...Setting the tailgate lock RPG000 039 The tailgate is correctly locked when the bale pressure indicator 1 on the right and left sides of the machine is below position 0 when the bale chamber is empty RPPG000 040 When the baling pressure indicator on the right hand side of the machine is not below position 0 and or the tailgate fails to open and close correctly the dimensions X and Y at the tailgate...

Page 122: ...cator With the bale chamber empty and the tailgate closed the baling pressure indicator is not in position 0 RPG000 050 If the baling pressure indicators 4 and 5 do not exactly overlap or if the red baling pressure indicator 5 is not in position 0 the baling pressure indicators must be readjusted This setting must be checked and adjusted equally on the right and left side of the machine ü The tail...

Page 123: ...hten the nuts 2 With the bale chamber full and the tailgate still closed the mechanical baling pressure indicator is not in position 3 RPG000 046 If with the bale chamber full the lock hook 1 of the tailgate is not in the bottom most position as shown in the figure but the tailgate is still closed the right hand side baling pressure indicator 4 must be in position 3 If the right hand side baling p...

Page 124: ...d observed to avoid accidents refer to page 24 Placing the machine in storage at the end of the harvest season is the best possible way to preserve the machine Park the machine in a weatherproof and dry place which is not in close proximity to corrosive substances Protect the tyres against external influences such as oil grease or direct sunlight NOTICE Damage to the machine by jacking up improper...

Page 125: ... all contact surfaces Check the chains and sprocket wheels for wear Disassemble the universal shaft Lubricate the inner tubes with grease Grease the grease nipples on the universal joint of the universal shaft as well as on bearing rings of the protective tubes refer to page 94 Follow the operating instructions of the universal shaft manufacturer Liberally grease the uncoated piston rods of all hy...

Page 126: ...s and lubricants gearbox oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gearbox oil oil from hydraulic system must be brought to a disposal point for waste oil Synthetic materials Al...

Page 127: ... Adjusting the number of twine layers 79 Adjusting the Pick up Working Height 62 Adjusting the relief springs of the pick up 79 Adjusting the sensors of the electronic baling pressure indicator 82 Adjusting the twine limiter 80 Adjusting the wrapping material brake 84 Applicable documents 7 B Baling pressure indicator electronic 72 Basic safety instructions 13 Behaviour in case of voltage flashove...

Page 128: ... Checking hydraulic hoses 104 Checking road travel lighting 77 Checking adapting the tyre pressure 48 Checking maintaining tyres 97 Children in danger 14 Circuit diagram of the electronic baling pressure indicator 113 Clean the bushing and the drawbar eye 111 Cleaning the cutting unit 101 Cleaning the drawbar eye 111 Cleaning the machine 110 Cleaning the twine guide slide and oiling the drive chai...

Page 129: ...ounting the upper holding down clamp 65 Disturbance Bale ejector with too much crops material 119 Bale formation conveyor chain 117 Baling pressure indicator 117 Crop blockages 114 Crops between roller and bale formation conveyor chain 114 Different diameters on left hand and right hand side of round bale 118 Net does not extend to the outer edges 116 Net is not conveyed 115 Net pulls out 116 Net ...

Page 130: ...ng screws on the gearboxes 96 Locking releasing the cutting unit of the net wrapping 59 Lower the pick up 62 Lubricating greases 39 Lubricating the universal shaft 94 Lubrication Chart 89 M Machine description 34 Machine overview 34 Maintenance 87 Maintenance every 10 hours at least daily 88 Maintenance every 50 hours 88 Maintenance every 500 hours 88 Maintenance every 6 years 88 Maintenance once ...

Page 131: ...77 Parking the machine safely 20 Passengers 15 Performing a visual inspection 104 Personal protective equipment 18 Personnel qualification of the operating personnel 13 Personnel qualification of the technicians 14 Pick up 62 Shear bolt 107 Transverse worm conveyors 106 Position and meaning of safety labels 27 Preparation before baling 56 Preparing starter roll of twine tying 46 Preparing the brak...

Page 132: ...o support position 61 Setting the support jack to transport position 61 Setting the tailgate lock 121 Setting the twine brake 83 Setting the twine guide at the starter roll 119 Setting the twine in place 65 Setting the twine tying at the eyelet bolt 119 Setting the wrapping material brake 84 Settings 78 Shear bolt for pick up 107 Shutting down and safeguarding the machine 24 Sources of danger on t...

Page 133: ...Bellima F 130 Original Operating Instructions 150000148_06_en 133 This page has been left blank deliberately ...

Page 134: ...Maschinenfabrik Bernard Krone GmbH Co KG Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle 49 0 59 77 935 0 6 49 0 59 77 935 339 ü www landmaschinen krone de V 4 ...

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Krone Bellima F 130, Original Operating Instructions

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