Kohler CV11-16, Service Manual

Page: 133 / 150

11.9
Section 11
Reassembly
11
Figure 11-25. Installing Oil Seals.
Install Stator and Wiring Harness
1. Push the stator leads through the hole to the
outside of the crankcase. See Figure 11-26.
Figure 11-26. Installing Stator.
2. Install the stator using four hex. socket head
screws.
Torque the screws to 6.2 N·m (55 in. lb.) .
3. Secure the stator leads to the crankcase with the
clip and hex. fl ange screw.
4. Be sure the locking tangs on the stator lead
terminals are bent/angled upward. Insert and
lock the terminals into the outer positions of the
connector body.
5. Install the kill lead through the same hole as the
stator lead, from the outside of the crankcase.
Secure the kill lead to the crankcase with the clip
and hex. fl ange screw. See Figure 11-26.
Oil Seal
KO1036 Handle
and KO1027 Driver
Stator
Stator
Leads
Hex.
Flange
Screw
and Clip
Kill Lead
Hex. Head
Socket
Screws (4)
Figure 11-27. Installing Fuel Line.
Install Fan and Flywheel
WARNING: Damaging Crankshaft and
Flywheel can Cause Personal Injury!
Using improper procedures to install the fl ywheel can
crack or damage the crankshaft and/or fl ywheel. This
not only causes extensive engine damage, but can
also cause personal injury, since broken fragments
could be thrown from the engine. Always observe and
use the following precautions and procedures when
installing the fl ywheel.
NOTE: Before installing the fl ywheel make sure the
crankshaft taper and fl ywheel hub are clean,
dry and completely free of lubricants. The
presence of lubricants can cause the fl ywheel
to be over-stressed and damaged when the
fl ange screw is torqued to specifi cation.
1. Install the woodruff key into the keyway in the
crankshaft. Lubricate threads of fl ywheel retaining
screw.
NOTE: Make sure the fl ywheel key is installed
properly in the keyway. The fl ywheel can
become cracked or damaged if the key is not
installed properly in the keyway.
Install Fuel Line
1. Install the grommet to the carburetor side of fuel
line.
2. Install the fuel line, clamp and hex. fl ange screw.
Make sure the grommet is inserted in the notch in
the crankcase. See Figure 11-27.*
*Not on all models.
Fuel Line
Rubber Grommet
Hex. Flange
Screw and Clip