Kohler CV11-16, Service Manual

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1.8
Section 1
Safety and General Information
Balance Shaft
End Play ........................................................................................................0.0575/0.3625 mm (0.0027/0.0137 in.)
Running Clearance ........................................................................................0.0250/0.1520 mm (0.0009/0.0059 in.)
Bore I.D.
New
.........................................................................................................20.000/20.025 mm (0.7874/0.7884 in.)
Max. Wear Limit ......................................................................................20.038 mm (0.7889 in.)
Balance Shaft Bearing Surface O.D.
New
.........................................................................................................19.962/19.975 mm (0.7859/0.7864 in.)
Max. Wear Limit ......................................................................................19.959 mm (0.7858 in.)
Camshaft
End Play (free)...............................................................................................0.088/0.393 mm (0.003/0.015 in.)
End Play (with shims) ....................................................................................0.076/0.127 mm (0.003/0.005 in.)
Running Clearance ........................................................................................0.025/0.105 mm (0.0010/0.0041 in.)
Bore I.D.
New
.........................................................................................................20.000/20.025 mm (0.7874/0.7884 in.)
Max. Wear Limit ......................................................................................20.038 mm (0.7889 in.)
Camshaft Bearing Surface O.D.
New ........................................................................................................19.962/19.975 mm (0.7859/0.7864 in.)
Max. Wear Limit .....................................................................................19.959 mm (0.7858 in.)
Carburetor
Preliminary Low Idle Fuel Needle Setting.....................................................1 Turn
Fuel Bowl Retaining Screw Torque ...............................................................5.1-6.2 N·m (45-55 in. lb.)
Connecting Rod
Cap Fastener Torque (torque in increments)
6 mm straight shank bolt .........................................................................11.3 N·m (100 in. lb.)
8 mm step-down bolt ...............................................................................14.7 N·m (130 in. lb.)
8 mm straight shank bolt .........................................................................22.7 N·m (200 in. lb.)
Connecting Rod-to-Crankpin Running Clearance at 21°C (70°F)
New .........................................................................................................0.030/0.055 mm (0.0012/0.0022 in.)
Max. Wear Limit ......................................................................................0.07 mm (0.0025 in.)
Connecting Rod-to-Crankpin Side Clearance ...............................................0.18/0.41 mm (0.007/0.016 in.)
Connecting Rod-to-Piston Pin Running Clearance at 21°C (70°F) ...............0.015/0.028 mm (0.0006/0.0011 in.)
Piston Pin End I.D.
New ........................................................................................................19.015/19.023 mm (0.7486/0.7489 in.)
Max. Wear Limit .....................................................................................19.036 mm (0.7495 in.)
Crankcase
Governor Cross Shaft Bore I.D.
New ........................................................................................................6.025/6.050 mm (0.2372/0.2382 in.)
Max. Wear Limit .....................................................................................6.063 mm (0.2387 in.)