Kohler CV11-16, Service Manual

Page: 13 / 150

1.9
Section 1
Safety and General Information
1
Crankshaft
End Play (free)..........................................................................................0.0575/0.4925 mm (0.0022/0.0193 in.)
End Play (thrust bearing with shims) ........................................................0.050/0.530 mm (0.0020/0.0209 in.)
Crankshaft Bore in Crankcase I.D.
New ....................................................................................................44.965/44.990 mm (1.7702/1.7712 in.)
Max. Wear Limit .................................................................................44.9758/45.0012 mm (1.7707/1.7717 in.)
Crankshaft Bore in Crankcase Running Clearance
New ....................................................................................................0.0300/0.0770 mm (0.0011/0.0030 in.)
Crankshaft Bore in Oil Pan I.D.
New ....................................................................................................41.965/42.003 mm (1.6521/1.6536 in.)
Max. Wear Limit .................................................................................41.9760/42.0141 mm (1.6526/1.6541 in.)
Crankshaft Bore in Oil Pan Running Clearance
New ....................................................................................................0.0300/0.0880 mm (0.0011/0.0034 in.)
Flywheel End Main Bearing Journal
O.D. - New .........................................................................................44.913/44.935 mm (1.7682/1.7691 in.)
O.D. - Max. Wear Limit.......................................................................44.84 mm (1.765 in.)
Max. Taper .........................................................................................0.022 mm (0.0009 in.)
Max. Out-of-Round ............................................................................0.025 mm (0.0010 in.)
Oil Pan End Main Bearing Journal
O.D. - New .........................................................................................41.915/41.935 mm (1.6502/1.6510 in.)
O.D. - Max. Wear Limit.......................................................................41.86 mm (1.648 in.)
Max. Taper .........................................................................................0.020 mm (0.0008 in.)
Max. Out-of-Round ............................................................................0.025 mm (0.0010 in.)
Connecting Rod Journal
O.D. - New .........................................................................................38.958/30.970 mm (1.5338/1.5343 in.)
O.D. - Max. Wear Limit.......................................................................38.94 mm (1.5328 in.)
Max. Taper .........................................................................................0.012 mm (0.0005 in.)
Max. Out-of-Round ............................................................................0.025 mm (0.0010 in.)
Crankshaft T.I.R.
PTO End, Crank in Engine .................................................................0.30 mm (0.012 in.)
Entire Crank, in V-Blocks ...................................................................0.10 mm (0.0039 in.)
Cylinder Bore
Cylinder Bore I.D.
New
CV11-14, CV460-465 .......................................................................87.000/87.025 mm (3.4252/3.4262 in.)
CV15, CV16, CV490-495 .................................................................90.000/90.025 mm (3.5433/3.5443 in.)
Max. Wear Limit
CV11-14, CV460-465 .......................................................................87.063 mm (3.4277 in.)
CV15, CV16, CV490-495 .................................................................90.063 mm (3.5458 in.)
Max. Out-of-Round ............................................................................0.12 mm (0.0047 in.)
Max. Taper .........................................................................................0.05 mm (0.0020 in.)