Kodak MULTILOADER 700 PLUS Installation Instructions Manual Download Page 70

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CLUTCH ASSEMBLY POSITION

POSITION

SENSOR B3/B4

POSITION

SENSOR B3/B4

GUIDE RAIL POSITION

NOTE

The 6 LABELS are not drawn to scale.

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figure 12-5

II 3066-2

10/98

12-6

KODAK AG, Stuttgart

Summary of Contents for MULTILOADER 700 PLUS

Page 1: ...3053 1 4 96 INSTALLATION INSTRUCTIONS for KODAK Multiloader 700 Side by Side Kit KODAK Multiloader 700 700 Plus Side by Side Kit 5000 RA KODAK Multiloader 700 Plus Side by Side Darkroom Kit and for th...

Page 2: ...granted by this information Kodak reserves the right to change this information without notice and makes no warranty express or implied with respect to this information Kodak shall not be liable for...

Page 3: ...60 480RA PROC 2 1 3 CONNECTING THE ADAPTER TO THE PROC M6B 3 1 4 DARK ROOM FEED TRAY 4 1 5 SBS SETTING 5 1 VOLTAGE SETTING SBS TRANSFORMERS 5 1 VOLTAGE SETTING SBS FAN 5 2 JUMPER SETTING 5 3 SWITCH SE...

Page 4: ...RIGHT 10 1 BRIGHTNESS CONTROL 10 2 11 FINAL TEST 11 1 CHECK LIST 11 1 FINAL CHECKS 11 5 12 CHANGING THE SBS ORIENTATION 12 1 13 CONNECTING THE ADAPTER TO THE 5000RA PROC 13 1 14 KODAK MULTILOADER 700...

Page 5: ...ssembly Chapter 8 System Assembly Chapter 9 Parameters Chapter 9 Parameters Chapter 9 Parameters Chapter 10 Adjustments Chapter 10 Adjustments Chapter 10 Adjustments Chapter 12 IF REQUIRED Changing th...

Page 6: ...000RA PROCESSOR SAFETY PRECAUTION If the electrical connection of the KODAK MULTILOADER 700 SIDE BY SIDE KIT is hardwired a MAIN POWER SWITCH consisting of a 2 pole switch with a solid neutral and com...

Page 7: ...stated in Site Specification 5B6338 If the SIDE BY SIDE KIT 5000 RA or the ML700 ML700 PLUS or the PROCESSOR is connected with a POWER CORD and PLUG to the mains easily accessible and visible wall ou...

Page 8: ...MOTOR ML700 right only 1 FITTING straight 16 mm 1 FITTING straight 8 mm 1 FOAM RUBBER 12x12 10m FUSE T2A 250V UL CSA 1 HANDLE TO SEPARATE THE SBS 1 HOSE CLAMPS 9198351 2 HOSE EXTENSION 9198371 1 HOSE...

Page 9: ...WASHER M4 4 WASHER M5 2 BRIGHTNESS CONTROL PCB 1 SPECIAL TOOLS PERMANENT MAGNET 2x PN 544240 GENERAL INFORMATION The SIDE BY Side Kit hereafter called SBS in this publication is already set up for cu...

Page 10: ...ry The customers premises are unknown to the factory A small SEAL PLATE for feeding the hoses and the air exhaust to the DARK ROOM will be provided by the factory This small SEAL PLATE makes the cut o...

Page 11: ...hem with the packing list 2 Take the 3 SUPPORT LEGS and screw them fully into the BASE PLATE of the SBS and screw the LEVELLING FEET into the SUPPORT LEGS See figure 1 1 on the next page 3 Stand the S...

Page 12: ...II 3066 2 10 98 1 8 KODAK AG Stuttgart...

Page 13: ...the SBS MOUNTING BOLTS to the rear of the ADAPTER Select the correct position for ML700 left right Use SCREWS M5x50 Take out these 2 SCREWS and pull out the CONVEYER figure 2 1 ML700 right ML700 left...

Page 14: ...NOTE The PROCESSOR SCREWS are UNC thread the SBS and ML700 SCREWS are metric 4 Mount the FILM GUIDE and fix it with 3 SCREWS UNC These SCREWS are packed with the PROCESSOR INSTALLATION KIT If necessa...

Page 15: ...ey guide the CONVEYER into the correct position 6 Route the cable out of the ADAPTER The SENSOR and MOTOR WIRES will be connected later to PCB A4 7 Fix the CONVEYER in place with 2 MOUNTING SCREWS Use...

Page 16: ...at either side of the ADAPTER EXIT ROLLERS They are needed during transportation only to keep the upper EXIT ROLLER in place 9 Set up the PROCESSOR as required See the PROCESSOR INSTALLATION MANUAL II...

Page 17: ...f the ADAPTER 2 Screw the SBS MOUNTING BOLTS to the rear of the ADAPTER Use SCREWS M5x50 Take out these 2 SCREWS and pull out the CONVEYER figure 3 1 ML700 right ML700 left SBS MOUNTING BOLT ADAPTER W...

Page 18: ...come into conflict with moving parts 4 Mount the ADAPTER FRAME to the rear of the PROCESSOR Use the existing 2 bottom screws only If necessary add WASHERS from the PROCESSOR INSTALLATION KIT NOTE The...

Page 19: ...f necessary add WASHERS from the PROCESSOR INSTALLATION KIT 6 Insert the CONVEYER into the ADAPTER There are V shaped guides on either side of the ADAPTER FRAME They guide the CONVEYER into the correc...

Page 20: ...to keep the upper EXIT ROLLER in place 10 Set up the PROCESSOR as required and install the PROCESSOR READY KIT See the PROCESSOR INSTALLATION MANUAL NOTE The PROCESSOR START SIGNAL from the M6B goes t...

Page 21: ...ng 3 Place the DFT FEED SHELF onto the SUPPORT BRACKETS route the DFT SENSOR HARNESS into the SBS and connect it to the FLAT 2 PIN CONNECTOR at the inner side of the SBS REAR WALL 4 Mount the FEED TRA...

Page 22: ...II 3066 2 10 98 4 2 KODAK AG Stuttgart...

Page 23: ...nd Terminal 1 Terminal 7 and Terminal 1 230V 6 10 50 Hz Terminal 7 and Terminal 2 Terminal 7 and Terminal 2 220V 6 10 50 Hz Terminal 7 and Terminal 3 Terminal 7 and Terminal 3 120V 6 10 60 Hz Terminal...

Page 24: ...setting for the FAN must be done on SBS PCB A2 If the line voltage is 100 120V 6 10 wire the FAN as follows If the line voltage is 220 230 240V 6 10 wire the FAN as follows figure 5 2 figure 5 3 II 3...

Page 25: ...RA M6B 5000RA S2 1 ON OFF S2 2 ON OFF OFF S2 3 ON OFF ON A3X3 A3X4 A3X1 A3X2 A3X6 S1 RESET U1 U8 U3 U9 U5 U7 EPROM RAM A3X7 not used not used 1 1 1 1 1 8 1 8 1 8 1 8 X5 E1 E2 not used TP1 VCC TP2 GND...

Page 26: ...his JUMPER terminates the WIRING HARNESS to the DFT It simulates a closed DARK ROOM FEED TRAY The SBS is delivered with this JUMPER If a DFT is to be installed this JUMPER is replaced with the SOCKET...

Page 27: ...X33 A4X31 A4X26 A4X25 A4X23 A4X14 A4X13 A4X30 A4X241 S2 A4X10 A4X22 A4X29 A4X21 A4X20 A4X18 A4X17 A4X32 A4X1 A4X2 A4X3 A4X4 A4X19 Connect the BRIGHTNESS CONTROL PCB here figure 5 5 II 3066 2 KODAK AG...

Page 28: ...II 3066 2 10 98 5 6 KODAK AG Stuttgart...

Page 29: ...onfusing data are shown on the ML700 DISPLAY In this case move the SERVICE SWITCH on PCB A0 to the right enter the SERV ICE MODE and clear all memories Exit the SERVICE MODE and press several times th...

Page 30: ...he CONNECTOR and HARNESS with WIRE TIES so that they cannot be caught by moving parts 4 Route the new ADAPTER CABLE out of the ML700 new ADAPTER CABLE CABLE TUNNEL SENSOR short figure 6 2 new ADAPTER...

Page 31: ...TUNNEL HOOK see figure above just move it down when you mount the SBS PLATE Ensure that the new ADAPTER CABLE is located within the little CABLE DUCT of the SBS PLATE NOTE There must be a SPACER on e...

Page 32: ...d always be connected to an open DRAIN Otherwise the drain of an other UNIT for example of the processor may back up and causes flooding of the ML700 FILM GUIDES figure 6 6 HOSE 9198401 Y ADAPTER 9170...

Page 33: ...certain that the AC CESSORY MODE is used 1 Press GO TO SETUP when the 480 DISPLAY shows READY in the upper left corner The DISPLAY will then show PROCESSOR NOT READY ENTER ACCESS CODE OR CANCEL REQUE...

Page 34: ...DE IS ACCESSORY SELECT SELECT DONE SAFE ACCY RETURN 7 Press DONE RETURN until the DISPLAY shows PROCESSOR READY in the upper left corner 460 480 RA PROCESSOR RS 232 CONNECTOR NOTE This procedure is ne...

Page 35: ...e the PLATE from the back of the CONTROL PANEL 8 Reassemble the parts removed in STEPS 2 through 6 9 Install the RS 232 CABLE from the SBS to the RS 232 CONNECTOR on the CONTROL PANEL to check for the...

Page 36: ...as long as the PROCESSOR is switched on WARNING BEFORE YOU REWIRE THE SAFELIGHT RECEPTACLE ENSURE THAT THE M6B PROCESSOR IS NOT CONNECTED TO THE MAINS TO AVOID AN ELECTRICAL SHOCK 2 Remove the RECEIV...

Page 37: ...act 9 6 of Relay K3 has to be jumpered so that there is 120 VAC at the SAFELIGHT RECEPTACLE as long as the M6B is switched on See figure 7 4 and 7 5 Opened COVER of the ELECTRONIC BOX figure 7 3 figur...

Page 38: ...to 120VAC cannot be touched 4e Place a WIRE TIE around WIRES 10 and 11 just behind the 2 AMP CONNECTORS 4f Fix WIRES 10 and 11 with an additional WIRE TIE to the existing harness PROCESSOR START SIGN...

Page 39: ...H cannot be reached To overcome this the REMOTE ACCESS has to be installed NOTE The PROCESSOR ON OFF can only be operated after the PROCESSOR ADAPTER COVER is taken off MAIN SWITCH EXTENSION ACTUATOR...

Page 40: ...the ACTUATOR on the short arm of the MAIN SWITCH EXTENSION 5 Secure the ACTUATOR with 1 C RING at the indicated C RING POSITION that it cannot slide off 6 Engage the ACTUATOR with the horizontal part...

Page 41: ...s to be installed NOTE The PROCESSOR ON OFF can only be operated after the PROCESSOR ADAPTER COVER is taken off 1 Take out both SCREWS of the MAIN SWITCH PROTECTIVE COVER 2 With a pair of PLIERS bend...

Page 42: ...R PLATE packed with the INSTALLATION KIT with the 2 SCREWS removed in step 1 ACTUATOR MAIN SWITCH EXTENSION PLASTIC BEARING KNOB BRACKET C RING POSITION COVER PLATE figure 7 8 II 3066 2 10 98 7 10 KOD...

Page 43: ...he ACTUATOR on the short arm of the MAIN SWITCH EXTENSION 8 Secure the ACTUATOR with 1 C RING at the indicated C RING POSITION that it cannot slide off 9 Engage the ACTUATOR with the horizontal part o...

Page 44: ...to be installed NOTE The PROCESSOR ON OFF can only be operated after the PROCESSOR ADAPTER COVER is taken off 1 Take out both SCREWS of the MAIN SWITCH PROTECTIVE COVER 2 With a pair of PLIERS bend t...

Page 45: ...R PLATE packed with the INSTALLATION KIT with the 2 SCREWS removed in step 1 ACTUATOR MAIN SWITCH EXTENSION PLASTIC BEARING KNOB BRACKET C RING POSITION COVER PLATE figure 7 10 II 3066 2 KODAK AG Stut...

Page 46: ...to test if the MAIN SWITCH is actuated 11 Gently press down the KNOB to switch off the PROCESSOR MAIN SWITCH 5000 RA PROCESSOR PROCESSOR REMOTE ON OFF There is no PROCESSOR REMOTE ON OFF PROCESSOR SE...

Page 47: ...ONE RETURN MORE INFO SETUP O P T I O N S ACCY CYCLE 120 F DRYER SETPOINT 1 2 3 4 CANCEL REQUEST ENTER ACCESS CODE OR CANCEL REQUEST R E A D Y S T D DRYER TEMP S L E E P SELECT CYCLE M O R E GO TO SETU...

Page 48: ...II 3066 2 10 98 7 16 KODAK AG Stuttgart...

Page 49: ...the factory The wooden WALL PLATE is not provided by the factory The customer premises are unknown to the factory therefor this WALL PLATE cannot be provided 2 If no DFT is used close the DFT OPENING...

Page 50: ...the SBS NOTE Ensure that SBS and PROCESSOR are levelled 7 Move the PROCESSOR fully to the SBS Ensure that the ADAPTER CABLES are inside the SBS and not between SBS and ADAPTER 8 Fasten the SBS to the...

Page 51: ...0 CASTERS until the ML700 can be docked and undocked to from the SBS easily 13 Turn the SBS LOCKING SHAFT until the gap between ML700 and SBS is smallest The SHAFT has holes to insert the HANDLE which...

Page 52: ...OR To ML700 ME3 CONNECTOR To PROCESSOR SAFE LIGHT OUTLET For the M6B PROCESSOR with SN below 20000 an ADAPTER CABLE is required NOTE If the SBS is connected to a 480RA PROCES SOR ensure that the CONNE...

Page 53: ...DARK ROOM the DARK ROOM will not be light tight Cover them with pieces approx 50 cm each of the black SHRINKING TUBE which is supplied with the SBS INSTAL LATION KIT 17 If the SBS SYSTEM is installed...

Page 54: ...II 3066 2 10 98 8 6 KODAK AG Stuttgart...

Page 55: ...hem to the given values 1 TUNNELFLAG 2 0 No TUNNEL 1 Standard ML700 Tunnel 2 Side By Side Kit 2 PROCESSOR DELAY 28 3 PROCESSOR FLAG 1 4 For the ML700 select on PCB A9 top right of ML700 the position f...

Page 56: ...X7 A9X6 A9X5 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 1 2 A9X1 A9X3 A9X2 A9X13 A9X11 A9X9 A9X12 A9X10 A9X14 A9X15 A9X4 TP1 TP2 TP3 R23 R18 R10 R8 R19 R20 R15 R7 R21 R6 R5 R17 R3 R11 R4 R12 R14 R24...

Page 57: ...d into the SBS CARRIAGE from the ML700 If the FILM is not centred continue with step 5 else continue with step 6 5 Turn the SENSOR POSITION SCREW of SENSOR B3 4 adjust the SENSOR on the ML700 side of...

Page 58: ...IAGE FLAG is midway in between This midway position is not critical 8 Start the next cycle and go back to step 6 9 Ensure that the FILM passes correctly through the SLOT of the PROCESSOR UNIVERSAL FIL...

Page 59: ...X2 A3X6 S1 RESET U1 U8 U3 U9 U5 U7 EPROM RAM A3X7 not used not used 1 1 1 1 18 18 18 18 X5 E1 E2 not used TP1 VCC TP2 GND uP JUMPER SETTING Layout Version 1 X5 Layout Version 2 E1 E2 E2 does not exist...

Page 60: ...CH SETTING S2 ML700 RIGHT ML700 LEFT 460 480RA M6B 5000RA S2 1 ON OFF S2 2 ON OFF OFF S2 3 ON OFF ON A4X23 A4X14 A4X13 A4X30 A4X241 S2 A4X17 A4X32 A4X2 A4X4 A4X19 figure 11 2 II 3066 2 10 98 11 2 KODA...

Page 61: ...6 M8 CONNECTOR CABLE SBS to ML700 ML700 Plus ME3 CONNECTOR POWER CORD PROCESSOR SAFELIGHT OUTLET to SBS 480RA 5000RA RS232 CONNECTOR to SBS M6B PROCESSOR START CABLE to SBS PROCESSORS M6B PROCESSOR RE...

Page 62: ...ESSOR 1 1 2 3 4 1 2 3 4 1 2 3 4 A9X8 A9X7 A9X6 A9X5 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 1 2 A9X1 A9X3 A9X2 A9X13 A9X11 A9X9 A9X12 A9X10 A9X14 A9X15 A9X4 TP1 TP2 TP3 R23 R18 R10 R8 R19 R20 R15...

Page 63: ...put the SBS COVER and the ADAPTER COVER in place 3 Mount all PANELS 4 Load the magazines with fresh films 5 Run several cycles and check the processed films to see if the system is light tight 6 If a...

Page 64: ...OOM FEED TRAY DFT COVER open DFT IN USE is displayed on the Multiloader and the CARRIAGE TRANSPORT BELTS are running DARKOOM LED while DFT COVER is closed red when Multiloader in use green in STANDBY...

Page 65: ...NING CLUTCHES left and right 2 Reposition the CLUTCH ASSEMBLIES left and right 3 Reposition SENSOR B3 4 4 Mount SENSOR B1 to the opposite side 5 Reverse the position of the GUIDE RAIL 6 Route the ADAP...

Page 66: ...LUTCH is engaged when the FILM is transported into the SBS CARRIAGE 6 Check on the PROCESSOR side that the CLUTCH is engaged when the FILM is transported out of the SBS CARRIAGE 7 Check that correct r...

Page 67: ...P the gain adjustment of this SENSOR Turn its GAIN ADJUSTMENT SCREW ccw until the INDICATOR LED turns red Turn the SCREW cw until the INDICATOR LED turns green Turn 1 step further Not more This would...

Page 68: ...ite side mount the left hand COVER PLATE in the position of the right hand COVER PLATE and mount the right hand COVER PLATE in the position of the left hand COVER PLATE SERVICE BUTTON PROCESSOR ADAPTE...

Page 69: ...must be set to the correct orientation See figure 12 7 ML700 RIGHT ML700 LEFT S2 1 ON OFF REPOSITION THE SBS MOUNTING BOLTS Mount the SBS MOUNTING BOLTS to the correct position ML 700 left right See...

Page 70: ...ht 5000 right 270 right 480 right 5000 right 270 right 480 left 5000 left 270 left 270 left 480 right 5000 right 270 right 480 left 5000 left 480 right 5000 right CLUTCH ASSEMBLY POSITION POSITION SEN...

Page 71: ...ML700 left SBS MOUNTING BOLT figure 12 6 A4X31 A4X26 A4X25 A4X23 A4X14 A4X13 A4X30 A4X241 S2 A4X21 A4X20 A4X18 A4X17 A4X32 A4X1 A4X2 A4X3 A4X4 A4X19 SWITCH S2 figure 12 7 II 3066 2 KODAK AG Stuttgart...

Page 72: ...II 3066 2 10 98 12 8 KODAK AG Stuttgart...

Page 73: ...CKS 2 Screw the SBS MOUNTING BOLTS to the rear of the ADAPTER Select the correct position for ML700 left right Use SCREWS M5x50 Take out these 2 SCREWS and pull out the CONVEYOR figure 13 1 ML700 righ...

Page 74: ...are imperial the SBS and ML700 SCREWS are metric 4 Mount the UPPER EXIT GUIDE and fix it with 3 SCREWS imperial These SCREWS are packed with the PROCESSOR INSTALLATION KIT If necessary add WASHERS fr...

Page 75: ...e CONVEYER into the correct position 7 Route the cable out of the ADAPTER The SENSOR and MOTOR WIRES will be connected later to PCB A4 8 Fix the CONVEYER in place with 2 MOUNTING SCREWS Use SCREWS M4x...

Page 76: ...II 3066 2 10 98 13 4 KODAK AG Stuttgart...

Page 77: ...KODAK Multiloader 700 Plus Side by Side Darkroom Kit referred to as SBS in this chapter is installed in the wall between the lightroom and the darkroom so that the customer has more space available i...

Page 78: ...9265106 9265186 9265226 9265166 9265236 9265176 9265216 9265216 9265126 9265126 9265266 9265156 9265146 9265256 9265136 BRACKET A 9265196 9265206 20 SCREWS 3 5 x 17 mm 10 SCREWS 4 0 35 mm 3 SCREWS 4...

Page 79: ...ee space for the panels around the wall opening width 1800 mm 71 in height 1700 mm 67 in SPECIAL TOOLS Powerdrill SCREWS and ANCHORS PREPARATION A wall opening is necessary as shown in figure 14 3 158...

Page 80: ...shown in this chapter are based on an installation of the PROCESSOR at the left side and the KODAK Multiloader 700 Plus at the right side If your PROCESSOR is installed at the right side just exchang...

Page 81: ...PANELS from the SBS are mounted remove them by unscrewing the 4 SCREWS Keep SCREWS The SIDE PANELS from the SBS are not used for that installation 3 Apply SILICONE to the SBS see FIGURE 14 4 4 Fasten...

Page 82: ...ed FOAM RUBBER to BRACKET B 9 Insert TOP PANEL into BRACKET B Do not tighten it 10 Move the SBS into the wall opening until the TOP PANEL gets in contact with the wall Check for equal distances to the...

Page 83: ...he edge 15 Use the BACK SERVICE PANEL at the door opening to help fix BRACKET D to the SBS as follows Push the BACK SERVICE PANEL upwards against BRACKET D so that this will be pressed against the SBS...

Page 84: ...eft and at the right side see FIGURE 14 7 WALL TAPE TAPE VIEW A SILICONE PRESS SIDEPANEL SBS 1 2 3 LONG SIDE PANEL SHORT SIDE PANEL BRACKET E BRACKET E SILICONE BRACKET G BRACKET G E BRACKET A A VIEW...

Page 85: ...o the back of the BRACKETS A 21 Move the SIDE PANELS into the BRACKETS E see FIGURE 14 7 STEP 1 22 Press the SIDE PANELS against BRACKETS A see FIGURE 14 7 VIEW A STEP 2 23 Push the SIDE PANELS to the...

Page 86: ...t the marked positions and insert the ANCHORS 30 Apply SILICONE along the WALL OPENING 31 Insert TOP PANEL into BRACKET B 32 Press TOP PANEL against the wall 33 Screw the TOP PANEL to the wall 34 Inse...

Page 87: ...also mark the position of the ANCHORS in the wall 40 Remove the WALL PANELS 41 Make holes for the ANCHORS at the marked positions 42 Insert the ANCHORS into the holes 43 Apply SILICONE along the wall...

Page 88: ...wall with 3 SCREWS 48 Mount the PROCESSOR PANEL to the LONG SIDE PANEL using two SCREWS 35 mm long see FIGURE 14 10 The figure below shows the installation of the PROCESSOR at the left side PROCESSOR...

Page 89: ...TER 50 Install the PROCESSOR according to the INSTALLATION GUIDE SBS 51 Install the KODAK Multiloader 700 Plus to the SBS according the INSTALLATION GUIDE SBS 52 Insert BACK SERVICE DOOR TEST 1 From t...

Page 90: ...II 3066 2 10 98 14 14 KODAK AG Stuttgart...

Page 91: ...C KIT it consists of INSTALLATION INSTRUCTIONS 1 SEISMIC BRACKET No 1 1 SEISMIC BRACKET No 2 2 SEISMIC BRACKET No 3 1 TEMPLATE 1 261929 ANCHOR 8 188623 BOLT STAINLESS STEEL 8 173824 WASHER STAINLESS S...

Page 92: ...ect the ML700 from the SBS 2 Take off the LEFT RIGHT and REAR COVER of the ML700 3 Move the ML700 back in its correct position lock it to the SBS and pull out the DRAWER approx 6 inches 4 Use SEISMIC...

Page 93: ...2 is used two places The single oblong hole in the vertical part of SEISMIC BRACKET No 3 fits over the SCREW HEAD of the ML700 TRANSFORMER COVER 8 Mark the bore holes for the 4 SEISMIC BRACKETS on the...

Page 94: ...levelling feet slide into the SEISMIC BRACKETS No 2 14 Fasten the ML700 to the SBS 15 Fasten SEISMIC BRACKET No 1 with 2 BOLTS 188623 and 2 WASHERS 173824 to the floor 16 Pull out the ML700 DRAWER an...

Page 95: ...II 3066 2 KODAK AG Stuttgart 15 5 10 98...

Page 96: ...Kodak AG Hedelfinger Str 54 60 70327 Stuttgart Germany Kodak Min R X Omat and X Omatic are trademarks...

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