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Kipor Sinemaster IG2000i, Operation Manual

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Kipor Sinemaster IG2000i Operation Manual Download Page 42

41 

 

11. TROUBLESHOOTING 

 

Engine will not start: 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To check:
1) Remove the spark plug cap and clean 
any dirt from around the spark plug.
2) Remove the spark plug and install the 
spark plug in the plug cap.
3) Set the plug side electrode on the cylinder 
head to ground.
4) Pull the recoil starter, sparks should jump 
across the gap.

Is there fuel in the tank?   

NO

Refuel the fuel tank

YES 

Is the engine switch on?

Turn the engine switch on.

 

Is the enough oil in the engine?

Add the recommended oil.

Is there a spark from
  the spark plug?

Replace the 
spark plug.

Still no 

spark 

YES 

YES 

NO

NO

NO

■

  Be sure there is no spilled

      fuel around the spark plug. 

      Spilled fuel may ignite.

 

WARNING

 

If    the    engine    still    does not
start, take the generator to an 
authorized dealer.

Summary of Contents for Sinemaster IG2000i

Page 1: ...1...

Page 2: ...ly follow these precautions can result in property damage serious injury or DEATH Read all labels and the owner s manual before operating this generator Generators produce carbon monoxide a poisonous...

Page 3: ...roperly fuel their outdoor power equipment Read and follow your owner s manual The manual will clearly explain what fuels can be used to ensure a properly functioning product Don t put any fuel contai...

Page 4: ...MPONENT IDENTIFICATION 7 4 PRE OPERATION CHECK 10 5 STARTING THE ENGINE 14 6 GENERATOR USE 16 7 STOPPING THE ENGINE 25 8 PARALLEL GENERATOR OPERATION 27 9 MAINTENANCE 31 10 TRANSPORTING STORAGE 38 11...

Page 5: ...g operation and remains hot for several minutes after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before storing the generator indoors The engine exhaus...

Page 6: ...undesired operation Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment This equipment has been tested and...

Page 7: ...ese labels warn you potential hazards that can cause serious injury Read the labels and safety notes and precautions described in manual carefully If a label comes off or becomes hard to read contact...

Page 8: ...7 3 COMPONENT IDENTIFICATION...

Page 9: ...s and accessories The number is found on a sticker on the carton and on the quality certificate in the carton along with the accessories and owner s manual It is also stamped on the engine block visib...

Page 10: ...e right of the dipstick Please record this information below and keep this manual in a safe place along with Number __________________________________ Date and Place of Purchase ______________________...

Page 11: ...shorten the engine s service life detergent premium quality 4 stroke engine oil certified to meet or exceed U S automobile manufacturer s requirements for API Service Classification SG SF Select the a...

Page 12: ...er to avoid the inconvenience of an unexpected shutdown it is still advisable to visually inspect the oil level before operation You must screw down the dipstick completely to measure the oil level 2...

Page 13: ...d contact with skin or breathing of vapor KEEP OUT OF REACH OF CHILDREN Gasoline containing alternate fuels If you decide to use a gasoline containing ethanol be sure its octane rating is no lower tha...

Page 14: ...tenance cover Press the latch tab on the top of the air cleaner body remove the air cleaner cover check the element Clean or replace the element if necessary Picture of foam air filter cleaning proces...

Page 15: ...h to the ON position 2 Move the choke lever to the START position NOTE Do not use the choke when the engine is warm or the ambient air temperature is high 3 Pull the starter grip until resistance is f...

Page 16: ...rip to snap back Return it slowly by hand 4 Move the choke lever to the RUN position after the engine warms up If the engine stops and will not restart check the engine oil level before further troubl...

Page 17: ...e made by a qualified electrician and must comply with all applicable laws and electrical codes Improper connections can allow electrical current from the generator to back feed into the utility lines...

Page 18: ...extension cord that meets these specifications 12 gauge no more than 100 feet Keep the generator away from other electric cables or wires such as commercial power supply lines The DC receptacle can b...

Page 19: ...t and the maximum service life of the generator the generator should run at a 50 load for the first 20 hours Output and Overload Indicators The output indicator light green will remain on during norma...

Page 20: ...itch Should the generator overload AC power will be cut off but the engine will stay running Correct the overload condition and then press the overload reset switch on the front panel AC power will be...

Page 21: ...removed This procedure will prevent the possibility of a short circuit and sparks if you make accidental contact between a battery terminal and the vehicle s frame or body Do not attempt to start an a...

Page 22: ...ectrolyte is poisonous If swallowed drink large quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician KEEP OUT OF REACH OF CHILDREN 2 Start the engine The...

Page 23: ...results the SMART throttle switches should be in the off position Bring the generators to normal operating temperatures before applying the air conditioning load Always allow a 2 minute wait period w...

Page 24: ...n while in operation If running the generator at full output turn the smart throttle switch to the off position The Smart throttle system does not operate effectively if the electrical appliance requi...

Page 25: ...for each 1000 feet or 305 meter increase in altitude The affect of altitude on the horsepower will be greater than this if no carburetor modification is made Operation of the generator at an altitude...

Page 26: ...HE ENGINE To stop the engine in an emergency turn the engine switch to the OFF position IN NORMAL USE 1 Switch off the connected equipment and pull the inserted plug out 2 Turn the engine switch to th...

Page 27: ...26...

Page 28: ...27 Optional Remote stop Shut off the connected equipment press stop button the genset will be stopped The max remote control distance 65feet Stop button Remote control key...

Page 29: ...tors run in parallel Two IG2000i digital generators running in parallel can increase the output power of generators 28 wo generators in parallel Two generators run in parallel generators running in pa...

Page 30: ...on the controller panel of each generator See figure 3 3 Connect the grounding terminal of the parallel cable to the grounding terminal of each generator See figure 3 Figure 3 Be sure all the electric...

Page 31: ...Insert the electrical equipment plug into the parallel cable receptacle and turn the power switch of the electrical equipment to the on position See figure 4 Figure 4 The power of electrical equipment...

Page 32: ...allel DO USE the receptacle of parallel cable for power output Do not use the receptacle on the control panel Before starting the generator connect the parallel output cable after the generators stopp...

Page 33: ...d hydrocarbons It is very important to control the emissions of NOX and hydrocarbons as they are a major contributor to air pollution Carbon monoxide is a poisonous gas The emission of fuel vapors is...

Page 34: ...engine have been specifically approved and certified by the regulatory agencies You can trust the replacement parts supplied by Kipor have been manufactured to the same production standard as the ori...

Page 35: ...OR 50HRS EVERY 6 MONTHS OR 100 HRS EVERY YEAR OR 200 HRS ITEM Perform at every indicated month or operating hour interval which ever comes first Engine oil Check level Change Air cleaner Check Clean...

Page 36: ...Remove the oil filler cap 3 Drain dirty oil into a container thoroughly See note below concerning proper disposal 4 Refill with the recommended oil and check the oil level 5 Reinstall the left side ma...

Page 37: ...erator without the air cleaner otherwise rapid engine wear may result 1 Loosen the cover screw and remove the left side maintenance cover 2 Remove the air cleaner cover and remove the fine and filter...

Page 38: ...3 Clean any dirt from around the spark plug base 4 Use the wrench provided to remove the spark plug 5 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark...

Page 39: ...washer If a used plug is being reinstalled it should only require 1 8 to 1 4 turn after being seated 9 Reinstall the spark plug cap on the spark plug securely 10 Reinstall the spark plug maintenance...

Page 40: ...icle and use it in a well ventilated area Avoid a storage area exposed to direct sunlight when putting the generator on a vehicle If the generator is left in an enclosed vehicle for many hours high te...

Page 41: ...ine switch ON and loosen the carburetor drain screw and drain the gasoline from the carburetor into a suitable container Dispose of properly c With the drain screw loosened remove the spark plug cap a...

Page 42: ...recoil starter sparks should jump across the gap Is there fuel in the tank NO Refuel the fuel tank YES Is the engine switch on Turn the engine switch on Is the enough oil in the engine Add the recomme...

Page 43: ...an authorized dealer Check the electrical appliance or equipment for any defects Take the generator to an authorized dealer Replace the appliance or equipment Take the electrical appli ance or equipm...

Page 44: ...43 No electricity at the DC receptacle Take the generator to an authorized dealer Is the DC circuit fuse blown NO...

Page 45: ...t bore stroke 105ml 58 40 mm Compression ratio 8 5 1 Rated frequency kW r min 2 2 4500 Rated speed rpm 4500 Ignition system Transistor electrical ignition Spark plug UR5 A7RTC Start mode Recoil start...

Page 46: ...45 13 WIRING DIAGRAM IG2000i Wiring Diagram...

Page 47: ...xported from North America as well as goods sold at auction are excluded from warranty coverage Warranty coverage will only be provided by authorized dealers in the United States and Canada COVERAGE P...

Page 48: ...how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages Therefore the above exclusions and limitations may not apply to you This warra...

Page 49: ...ol System Parts Coverage under this warranty extends only to the emissions control parts listed below 1 Fuel System A Carburetor gaskets B Fuel lines fittings and clamps C Fuel filter if equipped D Fu...

Page 50: ...cement of any emissions control system part will be repaired at no charge to the owner including diagnostic labor which would determine an emissions control system defect exists if the repair is perfo...

Page 51: ...50 Intake System and Carburetor Exhaust System...

Page 52: ...51 Fuel System Gas Cap Washer Sleeve Bushing Gasket Washer Cotter Pin Retention Hook Fuel Indicator Strainer Gas Cap Sleeve Vent Hose Fuel Tank Cover Fuel Tank Certification No...

Page 53: ......

Page 54: ......

Page 55: ...e owner s manual before operating this generator Operate only in well ventilated areas Exhaust gas contains poisonous carbon monoxide and can be deadly Always stop engine before refueling Wait 5 minut...

Page 56: ...4 3 PRE OPERATION CHECK 8 4 STARTING THE ENGINE 12 5 GENERATOR USE 14 6 STOPPING THE ENGINE 20 7 MAINTENANCE 21 8 TRANSPORTING STORAGE 26 9 TROUBLE SHOOTING 27 10 SPECIFICATIONS 29 11 ELECTRICAL PRIN...

Page 57: ...remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before storing the generator indoors The engine exhaust system will be heated...

Page 58: ...a level surface If the generator is tiled fuel spillage may result Know how to stop the generator quickly and understand operation of all the controls Never permit anyone to operate the generator with...

Page 59: ...io communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which c...

Page 60: ...4 2 COMPONENT IDENTIFICATION 2 1 Outline drawing Figure 1 Figure 1 Outline drawing...

Page 61: ...5 2 2 Inlet System Figure 2 2 3 CARB Evaporative Control System Figure 3...

Page 62: ...6 2 4 Carbon Canister Location CARB only Figure 4 2 5 Control panel See figure 5 Figure 5...

Page 63: ...on is recommended to minimize the fuel consumption while in operation Smart throttle system does not operate effectively if the electrical appliance requires big momentary electric power When high ele...

Page 64: ...8 Remote control interface figure 7 This interface can be connected with remote control box to realize wired remote start and stop for the generator Figure 7 Remote control interface...

Page 65: ...r API service classification SG SF Select the appropriate viscosity of oil according to the ambient temperature SAE Viscosity Grades Ambient temperature Engine oil type 25 to 30 10W 30 15 to 40 15W 40...

Page 66: ...r dirty gasoline Avoid getting dirt dust or water in the fuel tank After refueling tighten the oil rule securely Gasoline is extremely flammable and is explosive under certain conditions Refuel in a w...

Page 67: ...e gasoline containing more than 5 methanol even if it has cosolvents and corrosion inhibitors Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is...

Page 68: ...e door and remove the air filter cover take out the paper element and check it Clean or replace the element if necessary See figure 10 Never run the engine without the air filter Rapid engine wear wil...

Page 69: ...E 1 Insert the engine key and turn the engine switch to ON position See figure 11 Figure 11 Engine switch drawing 2 Turn the engine switch to START position until the engine is started See figure 12 F...

Page 70: ...is in OFF position the engine can be remote started by remote controller Press the remote control button for two times the engine will be started See figure 13 Remote stop button Remote start button...

Page 71: ...he generator Max power For continuous running the total wattage shall be within the rated power specified in this manual Do not exceed the current limit specified for any one receptacle Do not connect...

Page 72: ...ce is switched off and insert the appliance plug to the generator receptacle See figure 15 Figure 15 Connection of appliance and generator Be sure that all appliances are in good working order before...

Page 73: ...iority check if there is sufficient oil before check other fault Figure 16 2 If the oil alarm indicator lamp twinkle frequently please contact Kipor dealer 2 OUTPUT INDICATOR The light of this output...

Page 74: ...indicator lamps flash once at the same time and automatically check the operation conditions of the displayer and the three indicator lamps Once the engine runs green output indicator lamp and displa...

Page 75: ...y voltage When the mode button selects mode 2 the displayer shows battery voltage Mode button Figure 22 5 Figure 23 is the display of oil level When the mode button selects mode 5 the displayer shows...

Page 76: ...current protection E 07 Inverter DC component over voltage protection E 08 Inverter DC high voltage over voltage protection E 09 Inverter DC high voltage under voltage protection E 10 Communication e...

Page 77: ...ion Switch off the connected equipment and pull the inserted plug out Turn the engine switch to the OFF position If the generator is started by remote control it can by stopped by remote control Note...

Page 78: ...7 1 Inspect or service as scheduled in the table below Items Daily First month or 10hrs Every 3 month or 50hrs Every 6 month or 100hrs Every year or 300hrs Interval 1 Engine oil Check Replace Air clea...

Page 79: ...the left side service door Oil capacity 1 1L In order to comply with the requirements of environmental protection we recommend that you put the waste engine oil in sealed container and deliver it to m...

Page 80: ...detergent and dry the foam filter element in the air Wash the foam filter element with clean oil Do remember to extrude the redundant oil Too much residual oil in the element will make the engine exh...

Page 81: ...electrode Figure 29 Measure the clearance of spark plug The spark plug must be securely tightened An improperly tightened plug can become very hot and possibly damage the generator Never use a spark...

Page 82: ...led down In order to ensure the performance of spark arrester service the spark arrester once every 100hrs 1 Remove the rear cover 2 Dismantle the spark arrester from the exhaust end 3 Wipe off the ca...

Page 83: ...g term storage 1 Be sure the storage area is free of excessive humidity and dust 2 Drain off the fuel Figure 31 Drain the fuel 3 Charge the battery every two months 4 Replace the engine oil 5 Remove t...

Page 84: ...Spark check 1 Remove the spark plug cap and clean any dirt from around the spark plug 2 Remove the spark plug and install the spark plug in the plug cap 3 Set the plug side electrode on the cylinder h...

Page 85: ...29 Appliance does not operate...

Page 86: ...ml 89 64 mm Compression ratio 8 5 1 Ignition system Transistor electrical ignition Spark plug WR7DC Start mode Electrical start Fuel type Automotive unleaded gasoline Oil type Above CD grade or SAE 10...

Page 87: ...31 11 Electrical principle diagram Figure 32 Electrical principle diagram...

Page 88: ...4 Locking swivel wheel 5 Bolt M6 16 To install the front wheels install a washer on the axle then the wheel another washer and secure with a wheel clip To install the locking swivel wheels line up the...

Page 89: ...ate the voltage drop value e from cable length sectional area and current in 3 phase 3 line situation The selection chart for single core and multi core cables is as follows It s applicable for 220V v...

Page 90: ...0 0 60 0 57 0 54 0 51 0 47 Note The power derating factor is C 0 01 60 relative humidity The power derating factor is C 0 02 80 relative humidity The power derating factor is C 0 03 90 relative humidi...

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