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KidKraft F24848, Installation And Operating Instructions Manual

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KidKraft F24848 Installation And Operating Instructions Manual Download Page 35

 35 

E:

  Starting at (2627) SW Wall Panel place (2648) Floor Board followed by 8 (2609) Floor Boards. Make sure all 

boards are evenly spaced then attach to (2608) Floor Joist and each (2610) Side Joist with 5 (S2) #8 x 1-1/2” 

Wood Screws per board.   (fig. 5.7 and 5.8)

Step 5: Floor Assembly 

Part 4

1 x 

Floor Board 15.9 x 85.7 x 1031.9 mm

8 x 

Floor Board 15.9 x 114.3 x 1031.9mm

2648

Wood Parts

Fig. 5.7

Fig. 5.8

2768

Hardware

Wall removed for 

clarity

2608

2610

2648

2609

45 x 

#8 x 1-1/2”

 

Wood Screw

x 5 per 

board

2610

2609

Swing Wall

S2

S2

2627

Summary of Contents for F24848

Page 1: ...y Instructions pg 2 Protective Surfacing Guidelines pg 3 Instructions for Proper Maintenance pg 4 About Our Wood Limited Warranty pg 5 Keys to Assembly Success pg 6 Part ID pg 8 23 Step By Step Instru...

Page 2: ...nd loose ll surfacing materials washing away during heavy rains DO NOT allow children to play on the play set until the assembly is complete and the unit is properly anchored Never add extra length to...

Page 3: ...depth on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing in heavily u...

Page 4: ...ur child s safety in mind As with all outdoor products used by children it will weather and wear To maximize the enjoyment safety and life of your Play Set it is important that you the owner properly...

Page 5: ...ete and mail registration card to receive important product notifications and assure prompt warranty service 5 Year Limited Warranty KidKraft warrants that this product is free from defect in material...

Page 6: ...of installation liquid soap can be used on all lag type screws For bolts tap T Nut into hole with hammer Insert the hex bolt through lock washer first then flat washer then hole Because the assemblies...

Page 7: ...GTH CHART inches vs millimetres 6 152 5 140 5 127 4 114 4 102 3 89 3 76 2 64 2 51 1 38 1 32 1 1 8 29 1 25 4 7 8 22 3 4 19 1 2 12 7 1 4 6mm Flat Washer 1 4 6mm Lock Washer 1 4 0 25 6mm Hex Bolt 1 4 6mm...

Page 8: ...031 9 mm Floor Board Box 1 3632648 1pc 2608 31 8 x 76 2 x 1035 1mm Floor Joist Box 1 3632608 2pc 2610 38 1 x 38 1 x 1022 4mm Side Joist Box 1 3632610 2pc 2774 31 8 x 76 2 x 1066 8mm Upright Box 1 3632...

Page 9: ...14 3 x 1193 8mm Vertical Rock Board Box 1 3632851 1pc 2616 23 8 x 82 6 x 1181 1mm SW Support Box 1 3632616 1pc 2615 76 2 x 76 2 x 1294 3mm SW Upright Box 1 3632615 2pc 2613 50 8 x 76 2 x 2201 9mm Heav...

Page 10: ...66 8 x 2209 8 mm SW Wall Panel Box 1 37632627 Part Identification Reduced Part Size Part Identification Reduced Part Size Part Identification Reduced Part Size Part Identification Reduced Part Size Lo...

Page 11: ...00 4pc S18 Wood Screw 6 x 1 52013910 8pc PB2 Pan Bolt 1 4 x 1 1 4 53432212 115pc S2 Wood Screw 8 x 1 1 2 52043512 36pc S30 Wood Screw 8 x 1 1 16 52043517 16pc S11 Wood Screw 8 x 2 52043520 4pc LS1 Lag...

Page 12: ...00130 Green 1x Rebar Ground Stake 6 Pk 3200318 1x DX Swing Hangers 6 Pk 3206106 1x Quick Link with Thread 4 Pk 3200020 2x Hand Grip 9320240 2x Rocks 4 Pk 3320184 Green 1x Slide 48 High Rail 3310149 1x...

Page 13: ...6 2 x 430 2mm Tunnel Spacer Box 1 3636014 2pc 6001 31 8 x 82 6 x 406 4mm Gusset Box 1 3636001 2pc 6006 31 8 x 82 6 x 396 9mm Back Gusset Box 1 3636006 1pc 0600 15 9 X 101 6 X 596 9mm Bottom Trim Box 1...

Page 14: ...pc 6010 15 9 x 133 4 x 596 9mm Rock Board A Box 1 3636010 5pc 6009 15 9 x 133 4 x 596 9mm Rock Board B Box 1 3636009 1pc 6029 23 8 x 82 6 x 784 2mm Side Top Box 1 3636029 1pc 6030 23 8 x 82 6 x 784 2m...

Page 15: ...Box 1 3636007 4pc 6031 15 9 x 72 6 x 996 9mm Window Brace Box 1 3636031 2x Steel Hand Grip 9200311 Red 1x Telescope w Mount 3320161 1x Flag and Pole 2 Pk 3320632 1x Tower Canopy 3754810 1x Corner Brac...

Page 16: ...t Washer 51103100 12pc FW3 8 Flat Washer 51003500 9pc PB2 Pan Bolt 1 4 x 1 1 4 53433212 30pc S11 Wood Screw 8 x 2 52043520 5pc LS2 Lag Screw 1 4 x 2 1 2 52213222 3pc LS3 Lag Screw 1 4 x 3 52213230 13p...

Page 17: ...3639087 14pc 9092 15 9 x 114 3 x 428 6mm Floor Board Box 1 3639092 1pc 6039 32 3 x 203 2 x 477 5mm Lower Tunnel Insert Box 1 37636039 1pc 6038 32 3 x 362 x 477 4mm Upper Tunnel Insert Box 1 37636038 1...

Page 18: ...51103300 8pc FW1 1 4 Flat Washer 51103200 24pc MB1 Pan Bolt 12 x 1 2 53433602 75pc S2 Wood Screw 8 x 1 1 2 52043512 4pc G1 Hex Bolt 5 16 x 1 1 2 53703312 24pc LN4 12 Lock Nut 54303600 40pc S10 Pan Sc...

Page 19: ...Brkt 2 Pk 3200636 1x Tire 3320702 2x MOD Tunnel Set 4Pk 3330101 1x Swing Brkt Set 4 Pk 3201532 1x Tire Rope Chain 4 Pk 3533870 1x Swing Brkt Set 2 Pk 3201533 Part Identification Reduced Part Size 6 T...

Page 20: ...9 x 108 x 169 3mm Gable Board A Box 1 3632841 8pc 2842 15 9 x 108 x 277 2mm Gable Board B Box 1 3632842 4pc 2843 15 9 x 108 x 304 8mm Gable Board C Box 1 3632843 2pc 2939 25 x 45 x 194 8mm Cupola Moun...

Page 21: ...pc S4 Wood Screw 8 x 3 52043530 2pc LS2 Lag Screw 1 4 x 2 1 2 52213222 8pc S33 Wood Screw 8 x 1 52043510 104pc S2 Wood Screw 8 x 1 1 2 52043512 18pc S37 Pan Screw 7 x 5 8 52433009 16pc TS Trim Screw 6...

Page 22: ...Backboard with Pinch Guard 3330740 1x Hoop Net and Ball 3330052 1x Toss Game Add On 3330050 1x Steel Cupola Mount 9200709 1x Base Roof Mount Set 3327434 Part Identification Reduced Part Size Part Ide...

Page 23: ...de 1x 3310131 Green 1x 3310130 1x 33101 1x 3310132 Green 93201 1x 3310121 Green 3638934 4638963 4638965 1x Rebar Ground Stake 9200318 1x 1x 7608935 10x TNR 4 Clamp Ring 9300130 Green 10pcs number 3300...

Page 24: ..._ 14459 ___ Box 2 CARTON I D STAMP __ __ __ __ __ 14459 ___ Box 3 MODEL NUMBER F24848 TRACKING NUMBER from ID Plaque B If there are any missing or damaged pieces or you need assistance with assembly p...

Page 25: ...per board fig 2 1 C Tap 3 TN1 1 4 T nuts in 2775 Panel Cross Support and 2772 Panel Floor Support and 2 in 2769 Panel BT Frame fig 2 1 and 2 2 24 x 8 x 1 1 16 Wood Screw 16 x 1 4 T nut 2 x End Post 3...

Page 26: ...attach all boards with 8 H9 Hex Bolts with lock washer and flat washer connecting to the previously installed t nuts fig 2 3 and 2 4 E Repeat steps A D for a second assembly 16 x Hex Bolt lock washer...

Page 27: ...2769 Panel BT Frames in the top and bottom grooves and 2768 Panel Floor in the middle grooves fig 3 2 C Make sure assembly is square then attach with 4 S30 8 x 1 1 16 Wood Screws per board fig 3 2 12...

Page 28: ...n the assembly over then attach all boards with 6 H9 1 4 x 1 1 4 Hex Bolts with lock washer and flat washer connecting to the previously installed t nuts fig 3 3 and 3 4 6 x 1 4 x 1 1 4 Hex Bolt lock...

Page 29: ...drill bit and fasten the Front Wall to the Swing Wall and Swing Wall to the Back Wall with 4 WL5 1 4 x 2 1 2 Wafer Lags per side fig 4 1 4 2 and 4 3 Fig 4 2 Fig 4 1 Flush Hardware 8 x 1 4 x 2 1 2 Waf...

Page 30: ...g the wall orientation The tops and bottoms of the walls should be flush Make sure the walls are square then using the pilot holes as a guide predrill with a 3 16 4 8 mm drill bit and fasten the Back...

Page 31: ...in fig 4 5 and attach 2606 SW Ground to fort using 2 S11 8 x 2 Wood Screws and 1 S4 8 x 3 Wood Screw fig 4 5 E Make sure that the 2607 Diagonal is tight to the edge of the 2627 SW Wall Panel then pre...

Page 32: ...attach 2608 Floor Joist to each board using the left and centre holes with 2 S4 8 x 3 Wood Screws per board fig 5 1 5 2 5 3 and 5 4 Step 5 Floor Assembly Part 1 1 x Floor Joist 31 8 x 76 2 x 1035 1mm...

Page 33: ...with 2 H11 1 4 x 2 3 4 Hex Bolts with lock washer flat washer and t nut as shown in fig 5 5 Make sure both 2610 Side Joist are level with 2608 Floor Joist Step 5 Floor Assembly Part 2 2610 Wood Parts...

Page 34: ...h 2772 Panel Floor Support with 4 S3 8 x 2 1 2 Wood Screws per board as shown in fig 5 6 D Tighten all H11 1 4 x 2 3 4 Hex Bolts in both 2610 Side Joist Step 5 Floor Assembly Part 3 8 x 8 x 2 1 2 Wood...

Page 35: ...ist and each 2610 Side Joist with 5 S2 8 x 1 1 2 Wood Screws per board fig 5 7 and 5 8 Step 5 Floor Assembly Part 4 1 x Floor Board 15 9 x 85 7 x 1031 9 mm 8 x Floor Board 15 9 x 114 3 x 1031 9mm 2648...

Page 36: ...eered Beam as shown in fig 6 3 IT IS IMPORTANT THAT THIS BOLT IS ATTACHED IT WILL MINIMIZE CHECKING OF WOOD 12 x Hex Bolt 5 16 flat washer x 2 5 16 lock nut 2 x Hex Bolt 5 16 flat washer x 2 5 16 lock...

Page 37: ...and 2615 SW Upright using 3 G4 5 16 x 4 Hex Bolts with lock washer flat washer and t nut Tighten all bolts fig 7 1 C Install 2 WB7 5 16 x 3 Wafer Bolts with flat washer and t nut in the top bolt hole...

Page 38: ...y they are specific for left and right side and attach with 5 G21 5 16 x 3 3 4 Hex Bolts with 2 flat washers and 1 lock nut fig 8 1 and 8 2 Hardware 5 x Hex Bolt flat washer x 2 lock nut Other Parts 2...

Page 39: ...anel make sure assembly is level then attach from inside the fort assembly into each L Beam Bracket with 4 G27 5 16 x 1 Hex Bolts with 2 flat washers and 1 lock nut fig 9 1 4 x 5 16 x 1 3 4 Hex Bolt f...

Page 40: ...1 Fig 10 2 Fig 10 3 2607 S7 2613 2607 S7 13 330 mm In Ground Rebar Ground Stake Front End Wall End Wall A In the 5 places shown in fig 10 1 drive the Rebar Ground Stakes 13 330mm into the ground agai...

Page 41: ...2 Jamb Mounts using 4 S0 8 x 7 8 Truss Screws per mount fig 11 1 11 2 11 3 B In the lower opening of the Front Panel place 1 2601 Lower Jamb so it measures 17 432mm to the inside of each post then at...

Page 42: ...ussets so they are flat against the 2768 Panel Floor and to the insides of the 2771 End Post and 2770 End Post Left Attach using 1 S11 8 x 2 Wood Screw Wood and 1 S4 8 x 3 Wood Screw in the upper hole...

Page 43: ...2mm 1 x Ladder Rail Left 34 9 x 63 5 x 1310 5mm 1 x Ladder Rail Right 34 9 x 63 5 x 1310 5mm 1578 2845 2846 Wood Parts All holes for the dowel assemblies MUST be pre drilled using a 1 8 drill bit Fai...

Page 44: ...place Ladder Assembly against 2618 as shown in fig 13 5 making sure that it is flush Pre drill holes with a 1 8 3 2mm drill bit then attach using 2 LS3 1 4 x 3 Lag Bolt with flat washer fig 13 6 Fig...

Page 45: ...69 Panel BT Frame fig 13 7 and 13 8 F From inside the Fort measure approximately 3 82 5mm from the bottom of the End Wall Pre drill 2 holes using a 1 8 3 2mm drill bit Install 2 S4 8 x 3 Wood Screws t...

Page 46: ...d Inside View Outside View Flush to top of opening Center horizontally over the opening 4X Vert Rock Board note orientation every other board is flipped 16X 8 x 1 1 2 WS cetre horizontally over the op...

Page 47: ...l nut and 1 S10 8 x 1 Pan Screw per rock The Pan Screw is placed in the hole beneath the Pan Bolt fig 14 6 and 14 7 Make sure all hardware is used to secure each rock properly Fig 14 6 Fig 14 7 PB2 Ro...

Page 48: ...Pre drill with a 1 8 3 2mm drill bit and attach using 2 LS1 x 1 1 2 Lag Screw with flat washers fig 15 1 and 15 2 B Repeat step A to attach second hand grip to the 2774 Upright Fig 15 1 Fig 15 2 4 x 1...

Page 49: ...shown in fig 16 1 pre drill with a 1 8 3 2 mm drill bit then attach slide to fort through the 2772 Panel Floor Support using 3 S7 12 x 2 Pan Screws fig 16 2 and 16 3 Hardware Other Parts 1 x Slide 3...

Page 50: ...Centred A In the lower opening of the Back Panel place 1 2601 Lower Jamb so it measures 17 432mm to the inside of each post then attach 2601 Lower Jamb with 2 Jamb Mounts using 4 S0 8 x 7 8 Truss Scre...

Page 51: ...n fig 9 4 and attach using 4 S2 8 x 1 1 2 Wood Screws per board fig 18 4 D Repeat to install banister in lower left side of Back wall Fig 18 4 Inside View Fig 18 3 Outside View Back Wall End Wall 2840...

Page 52: ...of the Roof Support is flush with the bottoms of each Roof End Attach using 2 S4 8 x 3 Wood Screws Fig 19 1 and 19 2 C Repeat step to make 4 assemblies A 2X Roof End Roof Support Build 4 Gable End as...

Page 53: ...a space of 1 25 40mm between the boards and the edge of the gable and attach using 4 S2 8 x 1 1 2 per board fig 19 3 and 19 4 F Repeat steps D and E to complete the remaining 3 Gable Assemblies 2X Gab...

Page 54: ...5 and 20 6 cetre on each fort face flush 4X 8 x 3 WS PER Gable End flush 4X 8 x 3 WS PER Gable End cetre on each fort face flush 4X 8 x 3 WS PER Gable End C cetre on each fort face flush 4X 8 x 3 WS P...

Page 55: ...A Bend roof panel along the fold to allow the panel to fit between the gables Fig 21 1 B Place panel onto the gable as shown in fig 4 1 making sure that it s flush to the end and side edge of the 2852...

Page 56: ...e assemblies and assemble as shown A note this hole not used make sure Roof End is flush to groove on panel B 3X 8 x 2 WS per roof 2X 8 x 1 1 2 WS per roof other gables hidden for clarity Begin with t...

Page 57: ...fig 21 9 21 10 and 21 11 continue with the other 3 assemblies leaving a 5mm square opening in the centre continue with the other 3 assemblies leaving a 5mm square opening in the centre Continue with t...

Page 58: ...embly install 12 S37 7 x 5 8 Pan Screw as shown in fig 22 3 2X 6 x 5 Tape roof sections together with tape 4 places 2X 6 x 5 Tape roof sections together with tape 4 places Tape roof sections together...

Page 59: ...e Base 15 x 88 9 x 182mm 2936A 2936 2938 Wood Parts 2936A 2938 2938 2936A 2936A 2936 2936 D Place 1 2936A Bell Cupola Side on each side of 1 2938 Cupola Side Base with the open side of the Cupola Side...

Page 60: ...Screw per side fig 22 6 C Place Cupola Roof onto the Cupola Assembly and attach to each Cupola Post using 4 S37 7 x 5 8 Pan Screw as shown in fig 22 7 and 22 8 Bell Steel Cupola Mount 2X 6 x 5 PS 4X...

Page 61: ...panel fits over top of roof flat edge to be tangent to the perpendicular roof panel screw holes in mount block line up to starter holes in roof 4 Places Screw holes in mount block line up to starter...

Page 62: ...Blocks and attach as shown in fig 23 5 using 4 TS 6 x 30mm Trim Screws C Pull string for bell through the square hole in the roof assembly fig 23 6 4X 6 x 30mm Trim Screw Fig 23 5 Fig 23 6 TS Hardware...

Page 63: ...enter the telescope on the 2853 Roof Support and attach using 2 S2 8 x 1 1 2 Wood Screws Fig 24 1 and fig 24 2 1 3 4 WS e 2X 8 x 1 3 4 WS Telescope S2 x 2 Telescope Fig 24 1 Fig 24 2 2853 Hardware 2 x...

Page 64: ...ide at the top corners of the Gable Assembly using 2 S10 8 x 1 Pan Screws per flag Fig 25 2 2X Flags 4X 6 x 1 PS 2X Flags 4X 6 x 1 PS 2X 8 x 1 3 4 WS Telescope Fig 25 1 Fig 25 2 Flags x 2 per flag Fla...

Page 65: ...ck Nut 1 x Hoop and Toss Game Add On Hardware Other Parts 3X C B 3X Nu back hoop net back pinch 2X 6 ta mou hard not in in ba Supplie with Loop net all around as shown 3X Cairrage Bolt 3X Nut backplat...

Page 66: ...Backboard to Fort using 8 S33 8 x 1 Wood Screws Fig 26 3 26 4 and 26 5 3 25 up oor x 1 1 4 WS mount 3 25 up from floor 8X 8 x 1 1 4 WS 3 25 82 6mm Fig 26 3 Fig 26 4 Fig 26 5 Step 26 Install Basketball...

Page 67: ...wn in fig 26 6 and attach to 2771 Post and 2774 Upright using 4 S2 8 x 1 1 2 Wood Screws fig 26 6 Fig 26 6 Step 26 Install Basketball Net Part 3 Hardware 4 x 8 x 1 1 2 Wood Screw S2 2844 2771 2774 S2...

Page 68: ...s Insert Locations A Place 1 2838 Leg flush to 1 2837 Diagonal as shown note the board orientation Pre drill holes in 2838 Leg using a 1 8 3 2mm drill bit and attach 2837 Diagonal using 2 S4 8 x 3 Woo...

Page 69: ...2 C Place 1 2839 Bottom so that it s centered across the inside of the 2838 Legs Attach using 2 S2 8 x 1 1 2 Wood Screws per side Hardware 4 x 8 x 1 1 2 Wood Screw S2 1 x Bottom 12 7 x 57 2 x 428 6mm...

Page 70: ...on fits over the leg assemblies Attach top section from the inside using 4 S10 8 x1 Pan Screws and bottom section from the outside using 4 S10 8 x 1 Pan Screws fig 27 4 and 27 5 Fig 27 4 Inside View F...

Page 71: ...sembly place 1 6012 Short Post and 1 6000 Upper Post side by side with the 6012 Short Post on the right side notched side facing out and the 6000 Upper Post on the left side Place 6023 Roof Side at th...

Page 72: ...loor Support making sure the pre drilled holes match what is shown on fig Fig 3 2 Attach using 2 H3 x 2 1 2 Hex Bolts with lock washer flat washer and t nuts Fig 29 1 Fig 29 2 1 x Long Post 31 8 x 82...

Page 73: ...ail Attach 6018 Long Ground using 2 H2 x2 Hex Bolts with lock washer flat washer and t nuts Fig 29 3 F On the underside of the 6018 Long Ground place 1 0369 Lower Diagonal tight and flush to the 6002...

Page 74: ...til Step 31 D Using the 6042 Narrow Floor Board as a guide place 0600 Bottom trim flush to the top of the front 6042 Narrow Floor Board and attach to the Rock Rails using 2 S7 12 x 2 Pan Screws with 3...

Page 75: ...ttom Trim The angle cut should be flush with the 0600 Bottom trim Fig 31 1 and 31 2 and 31 3 Attach using 2 S11 8 x 2 Wood Screws per side Fig 31 1 and 31 2 and 31 3 B Evenly Space the remaining 6013...

Page 76: ...hown in fig 32 1 Attach using 4 S20 8 x 1 3 8 Wood Screws per board Fig 32 1 32 2 Note Board orientation must be followed closely Hardware Step 32 Climbing Wall Assembly 6009 6009 6009 6009 6009 6010...

Page 77: ...r lock washer and t nut H12 Fig 33 1 Fig 33 2 A Making sure that assemblies are square position the Left Wall Assembly onto the lower left assembly as shown in fig 33 1 33 2 Attach 6002 Long Post to 6...

Page 78: ...Wall Top Right Wall Top Before proceeding to the next step ensure that unit is completely square and all hardware is tightened flat washer LS3 H3 flat washer lock washer 1 4 t nut 6026 6000 flat washe...

Page 79: ...ost ost ole unit up at this time H8 H8 1 4 lock washer 1 4 lock washer 1 4 flat washer 1 4 t nut 1 4 flat washer S7 S7 S20 S20 6023 6018 6020 Wood Parts 6028 1 x Top Back 23 8 x 82 6 x 644 5mm H8 2 x...

Page 80: ...he outside attach the 6006 Back Gussets at the top using 2 S15 8 x 1 3 4 Wood Screws Attach the 6006 Back Gussets to the 6002 Long Posts using 1 S4 8 x 3 Wood Screw per side in the upper hole and 1 S1...

Page 81: ...set previously installed Install 6001 Gussets using 6 S11 8 x 2 Wood Screws and 2 S4 8 x 3 Wood Screws Fig 35 3 35 4 Step 35 Install Gussets Part 2 view from underneath Hardware 2 x 8 x 3 Wood Screw 6...

Page 82: ...S20 S37 Wood Parts 6024 2 x Tarp End 15 9 x 82 6 x 901 7mm 6024 A Place 1 6024 Tarp End on either side of the 6023 Roof Sides as shown in Fig 36 1 36 2 Pre drill with a 1 8 3 2mm drill bit and attach...

Page 83: ...6025 Tarp Support with 2 S4 8 x 3 Wood Screws Fig 36 3 36 4 Step 36 Attach Tarp Frame Part 2 Fig 36 4 S15 S4 Roof Side 15 9 x 82 6 x 1019 2mm Tarp Support 38 1 x 38 1 x 901 7mm Tarp Upright 38 1 x 38...

Page 84: ...7 S37 x 5 per side A Place Tower Canopy over 6025 Tarp Support making sure bottom edges of Tower Canopy are even on both sides of assembly Fig 37 1 B Secure one side by attaching Tower Canopy to 1 602...

Page 85: ...Screws per side Fig 38 1 38 2 Step 38 Install Flags Hardware 4 x 8 x 1 Pan Screws S10 center in end of Tarp Support 8 x 1 Pan Screw X4 center in end of Tarp Support 8 x 1 Pan Screw X4 center in end of...

Page 86: ...ush per side Fig 39 1 A Flush to the 0600 Bottom Trim and to the outside edge of the 6026 Rock Rail attach 1 0602 Short Trim on each side of the 6026 Rock Rails with 1 S20 8 x 1 3 8 Wood Screw per sid...

Page 87: ...to install a second Hand Grip on the other side Step 40 Attach Hand Grips centred on face and flush to edge of Side Trim both sides 1 4 flat washer 1 4 flat washer Steel Hand Grip per side Fig 40 1 Sh...

Page 88: ...32 TNR Wall so it s pressed against the inside of the 6005 Slide Block 6026 Rock Rail and 6002 Long Post Ensure that the bottom of the 6032 TNR Wall is flush with the bottom of the 6005 Slide Block an...

Page 89: ...42 1 A On the left side of the tunnel wall place 1 6007 Wall Support beside the 6000 Upper Post The top of the 6007 Wall Support should be behind the 6030 Tunnel Side Top and the bottom end should be...

Page 90: ...lours and shapes attach 1 rock to each rock board using 1 PB2 x 1 1 4 Pan Bolt with lock washer 3 16 flat washer and barrel nut and 1 S10 8 x 1 Pan Screw per rock Fig 43 1 43 2 43 3 The Pan Screw is p...

Page 91: ...2 S20 8 x 1 3 8 Wood Screws fig 44 1 44 2 Move Assembly to final location fig 44 3 Fig 44 1 Fig 44 3 Hardware 2 x 8 x 1 3 8 Wood Screw S20 Fig 44 2 Telescope 6028 S20 S20 1 x Telescope w Mount Other P...

Page 92: ...gers to Tire Joist 6 Tunnel Tire Swing Assembly A Position 1 6036 Tire Joist so that the counter sunk holes are at the top Attach the Swing Hangers from underneath 2 flat washer and 1 lock nut per swi...

Page 93: ...y Part 1 Wood Parts Hardware 4 x 5 16 T nut Fig 46 2 A Place 2 6035 Tunnel Side Joists side by side making sure that the pre drilled holes for the t nuts are at the top Install 1 5 16 T Nut on the ins...

Page 94: ...s so that the 6036 Tire Joist fits into the cut outs fig 46 3 Attach 6040 Tunnel Ends to 6036 Tire Joist using 3 S4 8 x 3 Wood Screws per end and then attach 6035 Tunnel Side Joists to 6040 Tunnel End...

Page 95: ...el frame ensuring that it s flush with the ends and the sides of the 6035 Tunnel Side Joists and attach using 5 S2 8 x 1 1 2 Wood Screws fig 47 1 and 47 2 D Evenly space the remaining 9092 Floor Board...

Page 96: ...Joists and attach 4 Swing Brackets using 1 G1 5 16 x 1 1 2 Hex Bolt with flat washer and lock washer per bracket fig 48 1 and 48 2 Hardware 5 16 x 1 1 2 Hex Bolt X4 washer loc washer leave 1 1 4 to en...

Page 97: ...e fort place the 6039 Lower Tunnel Insert into the bottom of the opening in the tunnel entrance as shown in fig 49 1 and 49 2 Attach to the Wall Supports using 4 S0 8 x 7 8 Truss Screws fig 49 2 Hardw...

Page 98: ...rom the top of the Wall Support as shown in fig 51 2 and place the 6038 Upper Tunnel Insert into the opening Attach to the Wall Supports using 4 S0 8 x 7 8 Truss Screws fig 50 1 and 50 2 Fig 50 1 Fig...

Page 99: ...inside the Adventure Tower attach the 6035 Tunnel Side Joists to the Wall Supports using 4 S4 8 x 3 Wood Screws fig 51 1 and 51 2 C Repeat Step B for the Fort side D From outside the assembly pre dril...

Page 100: ...Step 51 Attach Tunnel Assembly Frame to Fort Part 2 E From underneath the tunnel place 1 Swing Bracket on each end of the 6036 Tire Joist Pre drill holes using a 1 8 drill bit and connect to the stru...

Page 101: ...on the other until you hear the connector tabs click together and the bottom edges are flush You may have to knock panels on a hard surface to align properly Do this so there are 4 MOD Tunnel Panels...

Page 102: ...ild Tunnel Assembly Part 2 E Attach the tops of each Tunnel Side together using 2 MB1 12 x Pan Bolts with 12 Lock Nut per side fig 52 4 and 52 5 12 x 12 x 1 2 Pan Bolt with 12 lock nut MB1 Fig 52 4 Fi...

Page 103: ...nnel Assembly Part 3 F Join the 2 Tunnel Sides together so the tops are tight together and attach with 12 MB1 12 x Pan Bolts with 12 Lock Nut fig 52 6 and 52 7 Fig 52 7 12 Lock Nut x 12 x 12 MB1 12 x...

Page 104: ...t the bottom edge rests on the swing brackets and attach to the 6035 Tunnel Side Joists using 24 S10 8 x 1 Pan Screws fig 53 1 53 2 and 53 3 24 x 8 x 1 Pan Screw Hardware S10 Step 53 Attach MOD Tunnel...

Page 105: ...Panel Bracket 8 x 8 x 7 8 Truss Screw 6037 Fig 53 4 Fig 53 5 S0 B From inside the fort attach 1 6037 Tunnel Top to the Wall Support using 2 Flat Panel Brackets and 8 S0 8 x 7 8 Truss Screws fig 53 4 a...

Page 106: ...S10 8 x 1 Pan Screws per side fig 54 1 and 54 2 B From outside the assembly attach Tunnel to the 6037 Tunnel Top on one side and to the 6038 Upper Tunnel Insert on the other using 4 S0 8 x 7 8 Truss...

Page 107: ...Rope and Chain Tire Rope and Chain Eyebolt Included Lock Nut Flat Washer Tire Rope and Chain A Insert the eyebolts on the Tire Rope and Chains into the tire as shown in fig 55 1 Attach using 1 flat w...

Page 108: ...108 B Attach Tire Rope and Chain to the swing hangers as shown in fig 55 3 55 4 and 55 5 Step 55 Attach Tire Swing Part 2 Swing Hanger Fig 55 3 Fig 55 4 Fig 55 5 Tire Rope and Chain...

Page 109: ...n Screw per ground stake as shown in fig 56 1 56 2 C After driving stakes into the ground check for sharp edges caused by the impact of the hammer Smooth any sharp edges from impact area and touch up...

Page 110: ...he outside Fig 57 3 Attach with 2 H1 x 1 1 2 Hex Bolts with flat washer lock washer and t nut 2 S15 8 x 1 3 4 Wood Screws and 2 S4 8 x 3 Wood Screws as shown in Fig 57 1 57 2 Step 57 Sand and Water Ta...

Page 111: ...6001 Gusset per side so that the short angle is flush to the 6015 Box Legs and the long angles are flush to the 6011 Box Sides Attach using 1 S15 8 x 1 3 4 Wood Screw and 1 S4 8 x 3 Wood Screw per si...

Page 112: ...nd and attach the 6027 Sand and Water Supports to the 6002 Long Posts using 4 S7 12 x 2 Pan Screws with 3 16 washers Fig 57 5 57 6 57 7 Step 57 Sand and Water Table Assembly Part 3 right side view Fig...

Page 113: ...using 8 S37 7 x 5 8 Pan Screws as shown in Fig 57 8 57 9 57 10 J Insert plugs into the drain holes and put the shovel into the Sand and water Insert Place the seat over the Sand and Water Insert fig 5...

Page 114: ...ide of the Back Wall making sure that there is a 9 1 2 241 3mm opening in the center Attach 6031 Window Braces using 4 S20 8 x 1 3 8 Wood Screws per board Fig 58 1 58 2 S20 Fig 58 1 Fig 58 2 Back Wall...

Page 115: ...dware 10 x 7 x 5 8 Pan Screw S37 Step 59 Install MOD Side Lite A From inside the assembly place the MOD Side Lite into the opening and attach to the 6031 Window Braces using 10 S37 7 x 5 8 Pan Screws...

Page 116: ...that the narrow board is at the bottom Make sure that it s flush with 6029 Side Top and attach using 4 S0 8 x 7 8 Truss Screws Fig 60 1 60 2 4 x 8 x 7 8 Truss Screws S0 S0 6029 8935 Flush Fig 60 1 Fig...

Page 117: ...in Fig 60 1 60 2 Attach 6033 Post Supports to 6012 Short Posts and 6002 Long Posts using 7 S15 8 x 1 3 4 Wood Screws Fig 61 1 61 2 6033 6012 6002 x 7 6031 S15 Lower SL Insert Hardware 14 x 8 x 1 3 4...

Page 118: ...ch bolts as indicated B Repeat Step A 3 more times to create 4 Elbow Sections in total C Attach TNR3 Extend Flange RT and TNR3 Extend Flange LT together using 9 PB1 1 4 x 3 4 Pan Bolts with lock nut a...

Page 119: ...Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in Fig 62 4 It is very important to attach bolts as indicated This creates...

Page 120: ...e a minimum of 1 25 4mm deep Fig 63 1 C Attach the Flange Assembly flush to Lower SL Insert using 4 S6 12 x 1 Pan Screws with 12 Screw Bezel in the pre drilled holes as shown in Fig 63 1 and to both l...

Page 121: ...l pilot hole with a 3 16 4 8mm drill bit then attach 8934 SL Gusset to 6005 Slide Block with 1 WL5 1 4 x 2 1 2 Wafer Lag with flat washer Fig 63 3 63 4 Hardware Wood Parts 2 x 12 x 1 Pan Screws 1 x 1...

Page 122: ...e up the arrows on each assembly Attach using 6 x 12 7mm Pan Bolts with Square Lock Nut Repeat this instruction to make 2 more Fig 64 2 64 3 Use Quadrex Driver as a guide pin for each hole before inse...

Page 123: ...s with lock nuts starting with the bottom middle hole and working up each side fig 65 2 65 3 C At this point make sure all the slide bolts are tight Use a 7 16 open end wrench to hold nut and then tig...

Page 124: ...quare Lock Nut A Fit the Exit End Assembly to the last Elbow Assembly by lining up the arrows on each assembly Notice the elbow orientation fig 66 1 Attach with 6 PB7 x 12 7mm Pan Bolts and Square Loc...

Page 125: ...mp Rings in 2 spots using 1 PB6 x 1 Pan Bolt with lock nut per side fig 67 3 Note When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock n...

Page 126: ...hole Make sure both boards are square then attach with 1 S11 8 x 2 Wood Screw Fig 68 1 1 x 8 x 2 Wood Screw 1 x 1 4 x 4 1 4 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut Hardware Wood Parts 1 x...

Page 127: ...olt with flat washer and the previously removed lock nut fig 69 1 C Rotate TNR3 Tube Support and attach to 6002 Long Post using 1 S6 12 x 1 Pan Screw as shown in fig 69 1 D Fully tighten screw and bol...

Page 128: ...an Head Bolt and Square Lock Nut fig 70 2 D Attach TNR4 Post Mount Base to 8965 TNR Upright pre drill with a 1 8 3 2mm drill bit then attach with 2 S6 12 x 1 Pan Screws fig 70 2 E Attach the Post Moun...

Page 129: ...lines A In the spot shown in Fig 71 1 drive 1 Rebar Ground Stake 13 330mm into the ground against the 8965 TNR Upright Be careful not to hit the washer while hammering stake into the ground as this co...

Page 130: ...Long Belt Swings and Acro Swing to the Swing Hangers Fig 72 1 72 2 Fig 72 1 Fig 72 2 Fig 72 4 Acro Rope Acro Bar Acro Handle Threaded Quick Link Threaded Quick Link Tighten Threaded Link using adjusta...

Page 131: ...g safety and important contact information A Tracking Number is provided to allow you to get critical information or order replacement parts for this specific model Final Step Attach I D Plaque WARNIN...

Page 132: ...132 NOTES...

Page 133: ...133 NOTES...

Page 134: ...134 NOTES...

Page 135: ...e of assembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packaging Excellent Ve...

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