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KidKraft Cedar Summit BEAR CAVE LODGE FSC, Installation And Operating Instructions Manual

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KidKraft Cedar Summit BEAR CAVE LODGE FSC Installation And Operating Instructions Manual Download Page 1

INSTALLATION AND OPERATING INSTRUCTIONS

BEAR CAVE LODGE FSC – F29370

Table of Contents

Warnings and Safe Play Instructions. . . . . . . . . . pg. 2
Protective Surfacing Guidelines . . . . . . . . . . . . . . . pg. 3
Instructions for Proper Maintenance  . . . . . . . . . pg. 4
About Our Wood   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 5
KidKraft Limited Warranty  . . . . . . . . . . . . . . . . . . . pg. 6
Keys to Assembly Success   . . . . . . . . . . . . . . . . . . . . pg. 7
Part ID  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 8-19
Step by Step Instruction . . . . . . . . . . . . . . ..  pg. 20-141 
Installation of I.D./Warning Plaque . . .. . . .Final Step 

Rev 11/04/2020

9409370

18-24 Hrs

Two person

assembly

To reduce the risk of serious injury or 

death, you must read and follow these 

instructions. Keep and refer to these 

instructions often and give them to any future owner of this play system. Manufacturer 

contact information provided below.
OBSTACLE FREE SAFETY ZONE - 40’10” x 27’10” x 17’3” area requires Protective Surfacing. 

See page 3.
MAXIMUM VERTICAL FALL HEIGHT - 6’9”   
CAPACITY - 14 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, 

nurseries, day cares or parks.
Warning. Only for domestic use.

WARNING

 

Cedar Summit by KidKraft 

4630 Olin Road 

Dallas, TX 75244, United States 
[email protected]

Online Parts Replacement: parts.kidkraft.com

To warranty your product: kidkraft.com/warranty/

Customer Service: 1(800) 933-0771 or (972) 385-0100
KidKraft Netherlands BV

Olympisch Stadion 8

1076 DE Amsterdam, The Netherlands
Europe Customer Service: +31 (0)20 305 8620

[email protected] 

EU Online Parts Replacement: parts.kidkraft.eu

 11'-4" 

 40'-10" 

 27'-10" 

 27'-9" 

11'-3"

Summary of Contents for Cedar Summit BEAR CAVE LODGE FSC

Page 1: ... information provided below OBSTACLE FREE SAFETY ZONE 40 10 x 27 10 x 17 3 area requires Protective Surfacing See page 3 MAXIMUM VERTICAL FALL HEIGHT 6 9 CAPACITY 14 Users Maximum Ages 3 to 10 Weight Limit 110 lbs 49 9 kg per child RESIDENTIAL HOME USE ONLY Not intended for public areas such as schools churches nurseries day cares or parks Warning Only for domestic use WARNING Cedar Summit by KidK...

Page 2: ...and loose ll surfacing materials washing away during heavy rains D Never add extra length to chain or rope The chains or ropes provided are the maximum length designed for the swinging element s O NOT allow children to play on the play set until the assembly is complete and the unit is properly anchored WARNING e e S t e s y a l p r u o y f o s n o i t a t i m i l y t i c a p a c e v r e s b O fro...

Page 3: ...rrect depth on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing in heavily used areas Do not install loose fill surfacing over hard surfaces such as concrete or asphalt Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in using surfacing ot...

Page 4: ...of the play season This will cause splintering of wood Check for sharp edges or protruding screw threads Add washers if required materials to prevent compaction and maintain appropriate Check twice a month during play season Check that they are secure and orientated correctly Hook should rotate freely and perpendicular to support beam Check swing seats all ropes chains and attachments for fraying ...

Page 5: ... moisture content will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wetting and drying of the wood 3 Fading happens as a natural change in the wood color as it is exposed to sun light and will turn a grey over time How can I reduce the amount of weathering to my Play System At the fact...

Page 6: ...his product Failure by the owner to maintain the product according to the maintenance requirements may void this warranty This Limited Warranty does NOT cover Any inspection cost Labor and or costs for replacement of any defective item s including but not limited to professional installer costs Incidental or consequential damages including but not limited to as a result of set relocation move and ...

Page 7: ...allation liquid soap can be used on all lag type screws For bolts tap T Nut into hole with hammer Insert the hex bolt through lock washer first then flat washer then hole Because the assemblies need to be squared do not completely tighten until instructed Pay close attention to diameter of the bolts 5 16 is slightly larger than 1 4 Note Wafer head bolts with blue lock tight or a bolt with a Ny Lok...

Page 8: ... 9 x 133 4 x 596 9mm Rock Board A 3636010 1pc 6019 15 9 x 133 4 x 596 9mm Rock Bottom 3636019 2pc 6024 15 9 x 82 6 x 901 7mm Tarp End 3636024 15 9 x 72 6 x 996 9mm Window Brace 3636031 2pc 6033 15 9 x 63 5 x 996 9mm Post Support 3636033 2pc 2613 50 8 x 76 2 x 2201 9mm Heavy SW Post 3632613 2 x 3 x 86 11 16 1pc 2615 101 6 x 101 6 x 1294 3mm SW Upright 3632615 4 x 4 x 50 15 16 1pc 2614 101 6 x 152 4...

Page 9: ...Window 37632802 4pc 2677 31 8 x 558 8 x 2209 8mm Narrow Panel 37632677 1 1 4 x 22 x 87 2795 31 8 x 76 2 x 2152 7mm Long Joist 3632795 2pc 2601 31 8 x 76 2 x 1065 2mm Lower Jamb 3632601 1pc 2685 25 4 x 101 6 x 1031 9mm Counter Top 3632685 1 x 4 x 40 5 8 2pc 2716 25 4 x 101 6 x 447 7mm Counter Mid Top 3632716 1 x 4 x 17 5 8 1pc 6039 32 3 x 203 2 x 477 5mm Lower Tunnel Insert 37636039 1pc 6038 32 3 x...

Page 10: ... x 3 x 62 5 8 1pc 2688 31 8 x 76 2 x 323 9mm Dormer Cleat 3632688 1 1 4 x 3 x 12 3 4 4pc 2680 50 8 x 50 8 x 562 0mm Short Side Joist 3632682 2 x 2 x 22 1 8 31 8 x 57 2 x 866 4mm Roof Support 3632680 1 1 4 x 2 1 4 x 34 1 8 2pc 6008 38 1 x 38 1 x 336 6mm Tarp Uprght 3636008 1pc 8832 23 8 x 82 6 x 362mm Box End 3638832 2pc 6011 23 8 x 82 6 x 768 4mm Box Side 3636011 1pc 6042 15 9 x 98 x 533 4mm Narro...

Page 11: ... 1pc 6014 31 8 x 76 2 x 430 2mm Tunnel Spacer 3636014 1pc 6032 31 8 x 108 x 874mm TNR Wall 3636032 2pc 6017 31 8 x 82 6 x 875 3mm Floor Support 3636017 1pc 6030 23 8 x 82 6 x 784 2mm Tunnel Side Top 3636030 1pc 6034 23 8 x 139 7 x 596 9mm Floor Back 3636034 2pc 8834 23 8 x 82 6 x 216mm Box Gusset FSC 3638834 1pc 0369 34 9 x 63 5 x 939 8mm Lower Diagonal 3640369 2pc 0601 15 9 x 76 2 x 500mm Side Tr...

Page 12: ... Block 3632717 3 4 x 1 3 4 x 9 3 4 2pc 5536 15 9 x 50 8 x 171 5mm Counter Side 38045536 5 8 x 2 x 6 3 4 4pc 5736 25 4 x 50 8 x 209 6mm Counter Joist 38045736 1 x 2 x 12 9 16 1 x 2 x 8 1 4 25 4 x 50 8 x 319 1mm Counter Brace 38046136 2pc 6136 1 x 3 x 10 25 4 x 76 2 x 254 0mm Door Stop 3632715 1pc 2715 1 1 4 x 2 1 2 x 37 1 8 31 8 x 63 5 x 943 0mm Mid Roof Support 3632788 4pc 2788 1 x 3 x 40 25 4 x 7...

Page 13: ... 5mm Top Trim 3620603 2pc 6000 31 8 x 82 6 x 1495 4mm Upper Post 3636000 2pc 6007 31 8 x 76 2 x 1095 4mm Wall Support 3636007 1pc 6020 15 9 x 114 3 x 1122mm Short Ground 3636020 1pc 6018 15 9 x 114 3 x 1576 1mm Long Ground 3636018 1pc 2687 25 4 x 101 6 x 1031 9mm Counter Back 3632687 1 x 4 x 40 5 8 1pc 2602 31 8 x 76 2 x 404 8mm Upper Jamb 3632602 1 1 4 x 3 x 35 15 16 2pc 2607 31 8 x 76 2 x 558 8m...

Page 14: ...x 20 15 16 4pc 649A 32 3 x 477 5 x 910 8mm Upper Window Insert 37632655 1 1 4 x 18 7 8 x 35 15 16 5pc 2655 1pc 1pc 2627 SW Wall Panel 37632627 1 1 4 x 42 x 87 31 8 x 1066 8 x 2209 8mm 1pc 1pc 2644 Front Roof Panel 37632644 1 1 4 x 37 x 44 31 8 x 939 8 x 1117 6mm 1pc 1pc 2622 End Panel Assembly 37632622 1 1 4 x 42 x 87 31 8 x 1066 8 x 2209 8mm 3pc 2649 32 3 x 477 5 x 1064 3mm Lower Window Insert 37...

Page 15: ... S5 Pan Screw 8 x 1 2 52433502 154pc S20 Wood Screw 8 x 1 3 8 52043516 16pc S13 Pan Screw 6 x 5 8 52413908 42pc S37 Pan Screw 7 x 5 8 52433009 36pc S15 Wood Screw 8 x 1 3 4 52043513 14pc BN1 1 4 Barrel Nut 54803200 79pc FW1 1 4 Flat Washer 51103200 29pc LN2 5 16 Lock Nut 54303300 9pc LW2 5 16 Lock Washer 51303300 TN2 5 16 T Nut 54503300 FW0 3 16 Flat Washer 51103100 54pc TN1 1 4 T Nut 54503200 70p...

Page 16: ...03221 8pc H11 Hex Bolt 1 4 x 2 3 4 53703223 2pc G25 Hex Bolt 5 16 x 7 1 4 53703371 17pc WL5 Wafer Lag 1 4 x 2 1 2 52613222 7pc G21 Hex Bolt 5 16 x 3 3 4 53703333 3pc WB7 Wafer Bolt 5 16 x 3 53613330 5pc LS2 Lag Screw 1 4 x 2 1 2 52213222 21pc H2 Hex Bolt 1 4 x 2 53703220 4pc H12 Hex Bolt 1 4 x 3 53703230 10pc H3 Hex Bolt 1 4 x 2 1 2 53703222 5pc H8 Hex Bolt 1 4 x 4 1 4 53703241 4pc G1 Hex Bolt 5 1...

Page 17: ...1 1 4 53433212 1pc 2 75in Swing Bolt Hanger Set 2 Pk 3202023 24pc MB1 Pan Bolt 12 x 1 2 53433602 8pc FW6 12 Screw Bezel 9299500 94pc PB1 Pan Bolt 1 4 x 3 4 9274203 1pc PB6 Pan Bolt 1 4 x 1 9274210 4pc G27 Hex Bolt 5 16 x 1 3 4 53709913 Hardware Identification Actual Size ...

Page 18: ...207713 Door Hinge 2x 9201712 Door Catch 2x 9201711 1x Door Hardware 3201710 1x Jamb Mount 2 Pk 3206301 2x 48 High Rail Slide 7310149 1 Bracket 3 Pk Flat Panel Bracket 4 Pk 2x 3200640 3200641 2x Narrow Angle 2x ADD ON C Bracket Set 3204910 1x Spiral Wave Bracket 2Pk 3201500 2x Steel Hand Grip 9200311 Red 1x Telescope w Mount 3320161 2x Flag and Pole 2 Pk 3320632 1x Corner Brace 4 Pk 3201103 1x Rock...

Page 19: ...01 9x TNR 2 Slide Elbow 1x Quadrex Driver 9200015 2x Flat Panel Brkt 2 Pk 3200636 1x Tire 3320702 2x MOD Tunnel Set 4Pk 3330101 1x Swing Brkt Set 4 Pk 3201532 1x Tire Rope Chain 4 Pk 3533870 1x Swing Brkt Set 2 Pk 3201533 1x MOD Side Lite 3310121 Green 9320116 1x TNR3 Post Mount 9203602 10x TNR 2 Clamp Ring 9300120 Green 10pcs number 3300120 Part Identification Reduced Part Size ...

Page 20: ... Each step indicates which bolts and or screws you will need for assembly as well as any flat washers lock washers t nuts or lock nuts A This is the time for you to inventory all your hardware wood and accessories referencing the parts identification sheets This will assist you with your assembly The wood pieces will have the key number stamped on the ends of the boards Organize the wood pieces by...

Page 21: ... SW Wall Panel and 2627 SW Wall Panel to the back 2677 Narrow Panel with 4 WL5 1 4 x 2 1 2 Wafer Lags per side fig 2 1 2 2 and 2 3 2 x Narrow Panel 1 1 4 x 22 x 87 1 x SW Wall Panel 1 1 4 x 42 x 87 2677 2627 Fig 2 2 Wood Parts Fig 2 1 2627 Flush Hardware 8 x 1 4 x 2 1 2 Wafer Lag WL5 Flush Notice front 2677 Narrow Panel overlaps 2627 SW Wall Panel WL5 WL5 Notice 2627 SW Wall Panel overlaps back 26...

Page 22: ...e 8 x 1 4 x 2 1 2 Wafer Lag WL5 Left Side Step 2 Frame Assembly Part 2 B Place 2622 End Panel Assembly between 2 2677 Narrow Panels noticing the panel orientations The tops and bottoms of the panels should be flush Make sure the panels are square then using the pilot holes as a guide pre drill with a 3 16 drill bit and fasten the back 2677 Narrow Panel to 2622 End Panel Assembly and 2622 End Panel...

Page 23: ...tom of the panels attach 1 2792 Ground Brace to each 2677 Narrow Panel with 2 S11 8 x 2 Wood Screws per board fig 3 1 and 3 2 2 x Ground Brace 1 1 4 x 3 x 43 3 4 Wood Parts Hardware 2792 4 x 8 x2 Wood Screw Tight both sides Fig 3 2 Front Back Fig 3 1 S11 2677 2677 Flush x 2 per board 2622 2677 2792 S11 2792 2622 ...

Page 24: ...om of the panels attach 1 2608 Floor Joist to each 2677 Narrow Panel with 2 S11 8 x 2 Wood Screws per board fig 3 3 and 3 4 2 x Floor Joist 1 1 4 x 3 x 40 3 4 Wood Parts Hardware 4 x 8 x2 Wood Screw Tight both sides Fig 3 4 Front Back Fig 3 3 S11 Flush x 2 per board 2608 2608 2627 2677 2608 2677 2627 S11 2677 ...

Page 25: ...rrow Panels on the outside of the 2792 Ground Braces and 2608 Floor Joists on the front and back walls then from the inside of the assembly attach 2792 Ground Braces and 2608 Floor Joists to each 2618 Front Back Panel with 4 S11 8 x 2 Wood Screws per panel fig 3 5 2 x Front Back Panel 1 1 4 x 42 x 87 Wood Parts Hardware 2618 8 x 8 x2 Wood Screw Tight Front Back Fig 3 5 S11 2618 2677 2677 2608 2792...

Page 26: ...lock washer flat washer and t nut Bolts are installed from inside the assembly Make sure 2794 Joist is level and flush to the top of 2610 Side Joist then attach with 5 S3 8 x 2 1 2 Wood Screws fig 3 6 and 3 7 G Repeat E and F for the Front Wall making sure to position 2794 Joist so it is opposite to the back wall Notice screw and bolt locations fig 3 6 and 3 7 18 x 8 x 2 1 2 Wood Screw 8 x 1 4 x 2...

Page 27: ...ht to each side of 2622 End Panel Assembly and each side of 2627 SW Wall Panel then attach each to 2677 Narrow Panels and 2618 Front Back Panels on both the front and back walls with 4 S11 8 x 2 Wood Screws per board fig 3 8 Flush Step 3 Join Frame Assemblies Part 5 Front Back 2677 2677 2618 2618 Flush 2789 S11 S11 2789 2789 2677 2677 2622 2627 Tight Tight Notice which holes are used ...

Page 28: ...n both the front and back walls using 4 Flat Panel Brackets per wall in the places shown with 4 S8 12 x 3 4 Pan Screws per bracket fig 3 9 and 3 10 32 x 12 x 3 4 Pan Screw Hardware S8 Other Parts 8 x 3200641 Flat Panel Bracket S8 x 4 per bracket Inside View x 4 per wall Fig 3 9 Fig 3 10 Front Back 2677 2618 2677 2618 2677 2677 ...

Page 29: ... the top of boards then attach 2795 Long Floor Joist to each panel with 2 S4 8 x 3 Wood Screws per end fig 4 1 4 2 and 4 3 Step 4 Floor Assembly Part 1 1 x Long Joist 1 1 4 x 3 x 84 3 4 2795 Fig 4 2 Wood Parts Fig 4 1 2795 2627 2795 Top View Fig 4 3 Hardware 4 x 8 x 3 Wood Screw x 2 per side S4 2795 5 8 2622 and S4 S4 2627 2622 2622 S4 ...

Page 30: ... 2794 Joist with 5 S2 8 x 1 1 2 Wood Screws per board fig 4 4 and 4 5 Step 4 Floor Assembly Part 2 1 x Floor Board 1 x 4 x 40 5 8 18 x Floor Board 1 x 5 x 40 5 8 10076 Wood Parts Fig 4 4 2627 Fig 4 5 2622 S2 Hardware Panel removed for clarity 2795 2610 10076 10075 95 x 8 x 1 1 2 Wood Screw S2 x 5 per board 2610 Top View 2610 2610 2794 2794 hidden hidden hidden hidden hidden 10075 2795 Note Pre dri...

Page 31: ...ds to be flush to the bottom of 2627 SW Wall Panel fig 5 1 and 5 2 B Pre drill pilot hole with a 3 16 drill bit then attach each 2607 Diagonal to 2627 SW Wall Panel with 1 LS3 1 4 x 3 Lag Screw with flat washer per board checking that they remain flush to outside edge fig 5 1 and 5 2 C Make sure bottom of each 2606 SW Ground is flush to bottom of 2627 SW Wall Panel then attach with 2 S11 8 x 2 Woo...

Page 32: ...in 2614 Engineered Beam as shown in fig 6 3 IT IS IMPORTANT THAT THIS BOLT IS ATTACHED IT WILL MINIMIZE CHECKING OF WOOD D Attach KidKraft Plaque to centre of 2614 Engineered Beam over top of t nut using 4 S18 6 x 1 Wood Screws fig 6 4 12 x 5 16 x 5 1 2 Hex Bolt FW2 x 2 LN2 2 x 5 16 x 3 3 4 Hex Bolt FW2 x 2 LN2 1 x 5 16 x 3 Wafer Bolt FW2 TN2 4 x 6 x 1 Wood Screw Other Parts 1 x 3200106 4pk 1 x 32...

Page 33: ... and 2615 SW Upright using 3 G4 5 16 x 4 Hex Bolts with lock washer flat washer and t nut Tighten all bolts fig 7 1 C Install 2 WB7 5 16 x 3 Wafer Bolts with flat washer and t nut in the top bolt holes in 2615 SW Upright as shown in fig 7 1 IT IS IMPORTANT THAT THESE BOLTS ARE ATTACHED THEY WILL MINIMIZE CHECKING OF WOOD Hardware Wood Parts 2 x 5 16 x 5 1 2 Hex Bolt LW2 FW2 TN2 3 x 5 16 x 4 Hex Bo...

Page 34: ...assembly they are specific for left and right side and attach with 5 G21 5 16 x 3 3 4 Hex Bolts with 2 flat washers and 1 lock nut fig 8 1 and 8 2 Hardware 5 x 5 16 x 3 3 4 Hex Bolt FW2 x 2 LN2 Other Parts 1 x 3200143 2pk G21 Swing End Assembly Beam Bracket Swing Beam Assembly Swing Beam Assembly Swing End Assembly G21 Fig 8 1 Fig 8 2 LN2 FW2 ...

Page 35: ...Wall Panel make sure assembly is level then attach from inside the fort assembly into each L Beam Bracket with 4 G27 5 16 x 1 3 4 Hex Bolts with 2 flat washers and 1 lock nut fig 9 1 4 x 5 16 x 1 3 4 Hex Bolt FW2 x 2 LN2 G27 Hardware L Beam Bracket Swing Assembly Fig 9 1 2627 G27 LN2 FW2 ...

Page 36: ...e hammering stakes into the ground as this could cause the washer to break off B Attach ground stakes using 1 S7 12 x 2 Pan Screw per ground stake fig 10 2 and 10 3 C After driving stakes into the ground check for sharp edges caused by the impact of the hammer Smooth any sharp edges from impact area and touch up with outdoor paint Step 10 Install Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO ...

Page 37: ...unts using 4 S0 8 x 7 8 Truss Screws per mount fig 11 2 11 3 11 4 and 11 5 Step 11 Install Upper and Lower Jambs 17 17 Do not cover holes with Jamb Mount 2601 Jamb Mount S0 x 4 per Jamb Mount Jamb Mount S0 x 4 per Jamb Mount Centred Centred Grooves to the inside 1 x Upper Jamb 1 1 4 x 3 x 35 15 16 2 x Lower Jamb 1 1 4 x 3 x 41 15 16 2602 Wood Parts Fig 11 1 Fig 11 5 Hardware 2601 S0 6 x Jamb Mount...

Page 38: ...ss Screws per insert fig 12 1 and 12 2 B On the Front of the assembly in the openings of the 2618 Front Back Panel install 2 649A Short Half Walls in the lower openings and 2 MOD 3 Pane Transoms in the upper openings with 4 S0 8 x 7 8 Truss Screws per insert fig 12 1 12 3 and 12 4 43 x 8 x 7 8 Truss Screw 2 x Upper Window Insert 1 27 x 18 8 x 35 86 1 x Lower Window Insert 1 27 x 18 8 x 41 91 2 x S...

Page 39: ...er left opening of 2622 End Panel Assembly install 1 649A Short Half Wall with 4 S0 8 x 7 8 Truss Screws fig 12 5 12 6 and 12 8 22 x 8 x 7 8 Truss Screw 2 x Lower Window Insert 1 1 4 x 18 7 8 x 41 15 16 1 x Short Half Wall 1 1 4 x 18 7 8 x 20 15 16 Wood Parts Hardware 2649 S0 Fig 12 5 Fig 12 6 Fig 12 8 Fig 12 7 Left Side Outside View Inside View Tight S0 Inside View S0 2649 649A 2622 2622 649A 264...

Page 40: ...2618 Front Back Panel using 4 S0 8 x 7 8 Truss Screws per insert fig 12 9 12 10 and 12 11 F Install 3 2655 Upper Window Inserts in the upper openings of 2618 Front Back Panel and the Left Side 2677 Narrow Panel using 9 S0 8 x 7 8 Truss Screws per insert fig 12 9 and 12 12 39 x 8 x 7 8 Truss Screw 3 x Upper Window Insert 1 27 x 18 8 x 35 86 1 x Half Wall Insert 1 4 x 20 1 4 x 38 8 1 x Short Half Wa...

Page 41: ...h the Clock Screw fig 13 1 B On the Front of the Assembly place Clock Assembly centred under window of the Slide Side 2655 Upper Window Insert then with a helper attach through insert and into each 2717 Clock Block with 4 S2 8 x 1 1 2 Wood Screw 2 per block fig 13 2 13 3 and 13 4 Do not over tighten screws 1 x Base Clock 1 x Clock Subset 1 x Clock Adapter 1 x Hour Hand 1 x Minute Hand 1 x Clock Sc...

Page 42: ...2 2603 Rock Board As using 4 S2 8 x 1 1 2 Wood Screws per board Placing them as shown in fig 14 1 this will prevent rocks from forming a straight line Make sure the boards are evenly spaced and do not exceed 2 3 8 between boards E Place 1 rock on each 2603 Rock Board A and 2604 Rock Board B fig 14 2 and attach using 1 PB2 1 4 x 1 1 4 Pan Bolt with lock washer flat washer and barrel nut and 1 S10 8...

Page 43: ...rd Use 8 x 2 Wood Screws to attach Rock Rail to fort flush to top edge Re attach top Access Board to Rock Rails Hardware Wood Parts Step 15 Attach Rock Wall Assembly to Fort Part 1 A Place Rock Wall Assembly centred in opening shown on the Fort Guide at the end of the instructions and flush as shown below Attach 0349 Rock Rails using 4 S11 8 x 2 Wood Screws fig 15 1 and 15 2 B Attach 1 2605 Access...

Page 44: ...d Stake Other Parts Rebar Ground Stake 0349 S7 S7 13 In Ground C Drive 1 Rebar Ground Stake 13 into the ground against outside 0349 Rock Rail then attach with 1 S7 12 x 2 Pan Screw Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off fig 15 4 and 15 5 D After driving stake into the ground check for sharp edges caused by the impact of th...

Page 45: ... as shown in fig 16 1 B Place Table Top Assembly tight in the opening of the back 2618 Front Back Panel on top of 2665 Half Wall Insert as shown in Fort Guide at the end of the instructions then attach 2612 Table Support to the panel with 2 S3 8 x 2 1 2 Wood Screws fig 16 2 4 x 12 x 2 Pan Screw 2 x 8 x 2 1 2 Wood Screw S3 S7 Tight Tight Flush Flush 2612 2611 Fig 16 2 Fig 16 1 S7 2611 2612 2612 261...

Page 46: ...er measure 1 1 2 down from the first screw then attach a second screw and washer Follow measurements as shown in fig 17 2 for remaining screws and washers Measurements must be exact C Hold the Cafe Canopy Frame against the panel and attach with 1 S6 12 x 1 Pan Screw per side fig 17 2 8 x 8 x 1 2 Pan Screw FW3 2 x 12 x 1 Pan Screw S5 S6 Fig 17 2 Cafe Canopy Frame Fig 17 1 Cafe Canopy S6 Other Parts...

Page 47: ... attach with 4 S10 8 x 1 Pan Screws from the inside and 1 S10 8 x 1 Pan Screw from the outside fig 18 1 18 2 18 3 and 18 4 Step 18 Attach Sky Chalk Wall to Fort Fig 18 2 Fig 18 1 Fig 18 4 Fig 18 3 Outside View Inside View Inside View Outside View Hardware Tight Tight 5 x 8 x 1 Pan Screw S10 Other Parts 1 x Sky Chalk Wall S10 Sky Chalk Wall S10 Sky Chalk Wall Sky Chalk Wall ...

Page 48: ...entre of each opening of 2618 Front Back Panel pre drill with a 1 8 drill bit then attach both slides to fort through the panel using 3 S7 12 x 2 Pan Screws per slide fig 19 1 19 2 and 19 3 Hardware Other Parts Fig 19 3 Slide 6 x 12 x 2 Pan Screw S7 2 x Slide 2618 Fig 19 2 S7 Slide 2618 S7 Front ...

Page 49: ...ter Back fig 20 1 B Place the remaining 2 5736 Counter Joists centred over the pilot holes in the middle of 2687 Counter Back and flush to the top of the board then attach in the top holes with 1 S2 8 x 1 1 2 Wood Screw per joist fig 20 1 Wood Parts Hardware 4 x 8 x 1 1 2 Wood Screw S2 1 x Counter Back 1 x 4 x 40 5 8 4 x Counter Joist 1 x 2 x 8 1 4 2687 5736 Notice hole locations 5736 S2 Fig 20 1 ...

Page 50: ... Wall Panel place Counter Assembly so the top of 2687 Counter Back is flush to the top of the opening then attach with 5 S2 8 x 1 1 2 Wood Screws fig 20 2 and 20 3 Step 20 Counter Assembly Part 2 Hardware 5 x 8 x 1 1 2 Wood Screw S2 2627 Fig 20 2 Flush Fig 20 3 2687 2627 Inside View Outside View Front Back Front Back S2 ...

Page 51: ...the front and outside edge of each outer 5736 Counter Joist and tight to 2627 SW Wall Panel then attach with 2 S3 8 x 2 1 2 Wood Screws per brace fig 20 4 and 20 5 Step 20 Counter Assembly Part 3 Wood Parts Hardware 4 x 8 x 2 1 2 Wood Screw S3 2 x Counter Brace 1 x 2 x 12 9 16 6136 S3 Flush Fig 20 4 Fig 20 5 6136 5736 2627 2627 5736 5736 6136 6136 ...

Page 52: ...d over the pilot holes Measure 5 8 down from the top of 2686 Counter Front on both ends and attach to the 5736 Counter Joists with 4 S2 8 X 1 1 2 Wood Screws fig 20 6 Step 20 Counter Assembly Part 4 Wood Parts 4 x 8 x 1 1 2 Wood Screw S2 1 x Counter Front 5 8 x 2 3 4 x 40 5 8 2686 Fig 20 6 5736 5736 5 8 2686 S2 Flush Hardware ...

Page 53: ... H Tight to 2685 Counter Top and centred over the middle 2 5736 Counter Joists with ends flush to the outside edges attach 2 2716 Counter Mid Tops with 4 TS 6 x 30 mm Trim Screws per board fig 20 7 I Attach 2685 Counter Top to 2627 SW Wall Panel with 2 TS 6 x 30 mm Trim Screws per board fig 20 8 Hardware Wood Parts 2 x Counter Mid Top 1 x 4 x 17 5 8 1 x Counter Top 1 x 4 x 40 5 8 2 x Counter Side ...

Page 54: ...ace Faucet and 2 Sink Knobs in opening of Sink and attach Sink Knobs with included hardware fig 20 9 Important Use a hand held screw driver and DO NOT over tighten Other Parts Faucet Sink Knob Sink Knob 1 x 3320969 Included hardware Fig 20 9 ...

Page 55: ... bottom of the Sink and Stove to secure in place fig 20 10 and 20 11 Important Use a hand held screw driver and DO NOT over tighten Note To remove the Sink or Stove loosen screw 1 4 turn then twist Mount Clips Other Parts 1 x 3320969 8 x Mount Clip Mount Clip with hardware Mount Clip Sink Stove Mount Clip with hardware Included Screw Fig 20 10 Fig 20 11 ...

Page 56: ...2627 SW Wall Panel above the counter attach Utensil Shelf with 2 S5 8 x 1 2 Pan Screws as shown in fig 21 1 and 21 2 B Attach Pot Pan and Spatula to the Utensil Shelf fig 21 2 and 21 3 Hardware Other Parts 1 x Utensil Shelf 1 x 9320889 Pot Pan Spatula Utensil Shelf Centred Step 21 Attach Utensil Shelf Fig 21 1 Fig 21 3 2627 2627 2 x 8 x 1 2 Pan Screw S5 S5 Fig 21 2 2627 ...

Page 57: ...Screws fig 22 1 B On the inside of 2709 Door Window Panel measure 22 up from the bottom and attach 1 Door Handle using 2 S13 6 x 5 8 Pan Screws fig 22 1 Fig 22 1 Step 22 Attach Door Components Part 1 Hardware Other Parts 1 x Door Handle 1 x Catch Plate Catch Plate Door Handle Inside View S18 S13 1 x Door Window Panel 1 1 4 x 15 3 4 x 40 3 4 Wood Parts 2709 15 S13 2709 Flush 22 S18 ...

Page 58: ... 22 2 D On the opposite side of the Door Handle measure 5 8 from the top and bottom of 2709 Door Window Panel attach 2 Door Hinges on the outside using 3 S13 6 x 5 8 Pan Screws per Hinge fig 22 2 and 22 4 Note Hinge stops must be tight to 2709 Door Window Panel fig 22 3 8 x 6 x 5 8 Pan Screw S13 Other Parts 1 x Door Handle 2 x Door Hinge Top View S13 Door Handle Step 22 Attach Door Components Part...

Page 59: ...sure 5 8 up from the bottom of the opening and maximum 5 8 from 2677 Narrow Panel and attach the remaining side of the hinges to 2677 Narrow Panel using 3 S13 6 x 5 8 Pan Screws per hinge fig 23 1 and 23 2 6 x 6 x 5 8 Pan Screw S13 5 8 5 8 2677 S13 Fig 23 2 Fig 23 1 Door Hinge 2601 Panel Outside View ...

Page 60: ... B On the inside of the assembly attach 2715 Door Stop to the panel with 3 S11 8 x 2 Wood Screws making sure 2715 Door Stop overhangs the panel by 1 1 4 and is in position to receive the Catch Plate fig 24 2 and 24 3 1 x Door Stop 5 4 x 3 x 10 2715 2 x 6 x 1 Wood Screw 3 x 8 x 2 Wood Screw S18 S11 Other Parts 1 x Magnetic Catch 2715 2715 1 1 4 Magnetic Catch S11 Fig 24 1 Fig 24 2 Panel S18 Panel 2...

Page 61: ...to a second 2617 Roof Support at peak using 1 S4 8 x 3 Wood Screw Repeat this step so there are 2 Roof Support Assemblies fig 25 1 B Attach 1 2680 Roof Support to a second 2680 Roof Support at peak using 1 S4 8 x 3 Wood Screw Repeat this step so there are 2 Small Roof Support Assemblies fig 25 2 S4 Large Roof Supports Fig 25 1 Fig 25 2 2617 S4 Small Roof Support 2680 2617 S4 S4 S4 2680 2680 ...

Page 62: ... Truss Screws per bracket fig 26 1 and 26 2 B Attach the third Narrow Angle Bracket centred on the middle slat with 2 S0 8 x 7 8 Truss Screws fig 26 1 and 26 3 Step 26 Large Roof Assembly Part 1 Other Parts 3 x Narrow Angle Bracket 6 x 8 x 7 8 Truss Screw x 2 x 2 per bracket Narrow Angle Bracket Flush Flush Flush Centred Narrow Angle Bracket 1 x Front Roof Panel 1 1 4 x 37 x 44 1 x Back Roof Panel...

Page 63: ... of the roof panels Attach with 6 S11 8 x 2 Wood Screws fig 26 4 D Attach the second Roof Support Assembly on the opposite side peaks to meet and ends are flush with 6 S11 8 x 2 Wood Screws fig 26 4 Step 26 Large Roof Assembly Part 2 12 x 8 x 2 Wood Screw S11 Flush Flush S11 S11 Flush Flush Large Roof Support Assembly 2617 2617 Large Roof Support Assembly ...

Page 64: ...ttach Sky Gable A On each side of the Large Roof Assembly attach 2 Sky Gables to the inside of the 2617 Roof Supports with 4 S5 8 x 1 2 Pan Screws per gable fig 27 1 and 27 2 Other Parts 2 x Sky Gable Sky Gable Large Roof Assembly S5 S5 2617 Sky Gable Sky Gable 2617 2617 ...

Page 65: ...o the peaks meet and the ends of the roof supports are flush with the ends of the roof panels Attach with 6 S11 8 x 2 Wood Screws fig 28 1 C Attach 1 Sky Gable to the inside of the 2680 Roof Supports with 4 S5 8 x 1 2 Pan Screws fig 28 2 D Repeat Steps A C to create a second Small Roof Assembly Step 28 Small Roof Assemblies 12 x 8 x 2 Wood Screw 8 x 8 x 7 8 Truss Screw 8 x 8 x 1 2 Pan Screw S11 26...

Page 66: ...Gable Dormer LT with 1 Narrow Angle Bracket using 2 S5 8 x 1 2 Pan Screws fig 29 1 and 29 2 6 x 8 x 1 2 Pan Screw S5 Other Parts Sky Gable Hardware Fig 29 1 S5 2689 2699 1 x Gable Dormer LT 1 1 4 x 14 6 x 22 1 x Gable Dormer RT 1 1 4 x 14 6 x 22 Wood Parts 2689 2699 SCALE 1 50 WEIGHT A DWG NO SIZE Use 6 8 x 1 2 Pan Screws to attach Sky Chalkwall 2689 2699 S5 Narrow Angle Bracket Fig 29 2 1 x Narro...

Page 67: ...he middle inside slat then attach with 2 S11 8 x 2 Wood Screws Make sure the screws go into the siding and the slats fig 30 1 B Place completed Gable Dormer Assembly over 2688 Dormer Cleat and attach with 2 S11 8 x 2 Wood Screws fig 30 2 and 30 3 Hardware Fig 30 1 1 x Dormer Cleat 1 1 4 x 3 x 12 3 4 Wood Parts 2688 4 x 8 x 2 Wood Screw S11 S11 5th Siding Fig 30 2 Fig 30 3 2688 S11 S11 Large Roof A...

Page 68: ...t hand side measure overhang so it is 2 5 8 then attach with 3 S11 8 x 2 Wood Screws per board fig 31 1 31 2 and 31 3 B Repeat Step A for 2 2647 Roof End Lefts fig 31 1 31 2 and 31 3 Step 31 Attach Roof Ends Part 1 S11 Flush Flush 2 5 8 Overhang 2646 2622 2618 Front Back S11 2647 Fig 31 3 Top View 2646 2 5 8 Overhang 2618 2647 Swing Wall Fig 31 1 Left Side 2684 2684 2677 2677 S11 2622 2622 S11 Sid...

Page 69: ...ch 2677 Narrow Panel centred over the pilot holes then measure 1 1 4 down from the top of the panel and attach from the inside with 1 S4 8 x 3 Wood Screw and from the outside with 1 S3 8 x 2 1 2 Wood Screw per Mid Roof End fig 31 4 and 31 6 Step 31 Attach Roof Ends Part 2 Flush Flush Back Fig 31 6 2684 Flush Flush Front Hardware 4 x Mid Roof End 1 1 4 x 4 7 8 x 7 Wood Parts 2684 4 x 8 x 2 1 2 Wood...

Page 70: ...683 Wall Tie place 1 2802 Transom Window on each panel and attach with 1 S11 8 x 2 Wood Screw from the inside and 2 S11 8 x 2 Wood Screws from the outside per 2802 Transom Window fig 32 1 32 3 and 32 4 2 x Wall Tie 5 4 x 3 x 62 5 8 2 x Transom Window 1 1 4 x 19 x 43 12 x 8 x 2 Wood Screw Hardware Wood Parts S11 2683 2802 Fig 32 2 Tight Fig 32 3 Front Back Fig 32 1 2618 2618 2683 2802 2802 Inside V...

Page 71: ...2 x 8 x 3 Wood Screw Step 33 Mid Roof Support Assemblies A Attach 1 2788 Mid Roof Support to a second 2788 Mid Roof Support at peak using 1 S4 8 x 3 Wood Screw Repeat this step so there are 2 Mid Roof Support Assemblies fig 33 1 and 33 2 S4 Fig 33 1 2788 2788 Fig 33 2 S4 S4 ...

Page 72: ...d Roof End then attach to 2802 Transom Window using 2 S3 8 x 2 1 2 Wood Screws per 2788 Mid Roof Support and to each 2684 Mid Roof End with 1 S4 8 x 3 Wood Screw per side fig 34 1 and 34 2 Hardware 4 x 8 x 2 1 2 Wood Screw 4 x 8 x 3 Wood Screw S3 Fig 34 1 2788 Fig 34 2 S4 2788 2788 2788 S3 S4 2684 2684 2684 2684 2684 2684 2802 2802 2802 2802 hidden Flush S4 S3 ...

Page 73: ...Supports with 1 S3 8 x 2 1 2 Wood Screws and 1 S4 8 x 3 Wood Screw per support and to each side of the 2802 Transom Windows using 2 S3 8 x 2 1 2 Wood Screws per side fig 35 1 and 35 2 Fig 35 1 4 x Long Roof End 1 1 4 x 3 x 18 3 4 Wood Parts Hardware 2793 12 x 8 x 2 1 2 Wood Screw 4 x 8 x 3 Wood Screw S3 Fig 35 2 Tight Tight Tight Flush Flush Flush Flush 2788 2802 2788 2802 2788 2802 Flush 2802 279...

Page 74: ...to the bottom of 2788 Mid Roof Support attach 1 2791 Transom Board B to 2788 Mid Roof Support and 2793 Long Roof End with 4 S2 8 x 1 1 2 Wood Screws fig 36 1 and 36 2 C Repeat Steps A and B for all 4 corners Fig 36 1 Fig 36 2 4 x Transom Board A 1 x 5 x 15 1 2 4 x Transom Board B 1 x 6 x 11 Wood Parts Hardware 2790 32 x 8 x 1 1 2 Wood Screw S2 2791 x 4 per board S2 2788 2802 2802 2793 2793 Tight F...

Page 75: ...mall Roof Assembly The front of the Small Roof Assembly should be flush to the front of each 2646 Roof End and 2647 Roof End Left fig 37 1 and 37 2 B Attach Small Roof Assembly to Mid Roof Support Assembly from inside with 3 S2 8 x 1 1 2 Wood Screws per side Screws to go into 2788 Mid Roof Supports fig 37 2 C Repeat Steps A and B for the second Small Roof Assembly Mid Roof Support Assembly x 3 per...

Page 76: ...Roof Ends and 2647 Roof End Lefts with 1 S3 8 x 2 1 2 Wood Screw per support fig 37 3 and 37 4 Hardware 4 x 8 x 2 1 2 Wood Screw 2647 S3 2646 2647 Fig 37 3 Fig 37 4 S3 Step 37 Attach Roof Assemblies to Fort Part 2 2680 2680 2646 2646 S3 2680 ...

Page 77: ...he Roof Assembly onto the fort so all four 2617 Roof Supports sit flush to the front and outside edges of each 2793 Long Roof End fig 37 5 and 37 6 F Attach 2617 Roof Supports to each 2793 Long Roof End with 1 S3 8 x 2 1 2 Wood Screw per support fig 37 5 and 37 6 Hardware Flush Step 37 Attach Roof Assemblies to Fort Part 3 Fig 37 5 Fig 37 6 S3 S3 2617 2617 S3 2793 2793 ...

Page 78: ...mbly with 1 Spiral Wave Bracket and 3 S8 12 x 3 4 Pan Screws per side fig 37 7 and 37 8 Step 37 Attach Roof Assemblies to Fort Part 4 Fig 37 7 Fig 37 8 Inside View Hardware 6 x 12 x 3 4 Pan Screw 2 x Spiral Wave Bracket Other Parts Spiral Wave Bracket S8 S8 Middle Roof Rafter 2683 ...

Page 79: ...ts 2 x Flag Hardware 4 x 8 x 1 Pan Screw Flag x 2 per Flag A Place 1 Flag at the peak of each Small Roof Assembly and attach to 2680 Roof Supports with 2 S10 8 x 1 Pan Screws per flag fig 38 1 Fig 38 1 S10 2680 Small Roof Assembly S10 ...

Page 80: ...washer flat washer and t nuts Fig 39 1 C To make a second partial upper frame assembly place 1 6012 Short Post and 1 6000 Upper Post side by side with the 6012 Short Post on the right side notched side facing out and the 6000 Upper Post on the left side Place 6023 Roof Side at the top of the posts making sure it s flush and attach using 2 H2 1 4x 2 Hex Bolts with lock washer flat washer and t nuts...

Page 81: ... Bolts with lock washer flat washer and t nuts Fig 40 2 B From the underside of the assembly place 1 6017 Floor Support making sure the pre drilled holes match what is shown on fig Fig 40 2 Attach using 2 H3 x 2 1 2 Hex Bolts with lock washer flat washer and t nuts Fig 40 1 Fig 40 2 1 x Long Post 1 1 4 x 3 1 4 x 77 1 2 1 x Floor Support 1 1 4 x 3 1 4 x 34 1 2 1 x Short Ground 5 8 x 4 1 2 x 44 1 8 ...

Page 82: ...of the 6002 Long Post and the 6026 Rock Rail Attach 6018 Long Ground using 2 H2 x2 Hex Bolts with lock washer flat washer and t nuts Fig 40 3 F On the underside of the 6018 Long Ground place 1 0369 Lower Diagonal tight and flush to the 6002 Long Post and the 6018 Long Ground Attach through 6018 Long Ground with 2 H2 x 2 Hex Bolts with lock washer flat washer and t nut Pre drill upper hole of 0369 ...

Page 83: ...s until Step 27 D Using the 6042 Narrow Floor Board as a guide place 0600 Bottom trim flush to the top of the front 6042 Narrow Floor Board and attach to the Rock Rails using 2 S7 12 x 2 Pan Screws with FW1 and 2 S20 8 x 1 3 8 Wood Screws Fig 41 1 E On the back side attach 1 6034 Floor Back to the 6002 Long Posts using 1 S7 12 x 2 Pan Screw and 2 H8 x 4 1 4 Hex Bolt with lock washer flat washer an...

Page 84: ... Bottom Trim The angle cut should be flush with the 0600 Bottom trim Fig 42 1 and 42 2 and 42 3 Attach using 2 S11 8 x 2 Wood Screws per side Fig 42 1 and 42 2 and 42 3 B Evenly Space the remaining 6013 floor boards and attach each board using 5 S20 8 x 1 3 8 Wood Screws per board Fig 42 4 and 42 5 x 5 per board x 2 C C E SECTION C C flush to the underside 6042 S20 6013 6003 6 x Floor Board 5 8 x ...

Page 85: ...s shown in fig 43 1 Attach using 4 S20 8 x 1 3 8 Wood Screws per board Fig 43 1 43 2 Note Board orientation must be followed closely Hardware Step 43 Climbing Wall Assembly 6009 6009 6009 6009 6009 6010 6010 6010 6010 36 x 8 x 1 3 8 Wood Screws S20 x 4 per board alternate between 6010 and 6009 S20 S20 Fig 43 1 Fig 43 2 6010 6009 4 x Rock Board A 5 8 x 5 1 4 x 23 1 2 5 x Rock Board B 5 8 x 5 1 4 x ...

Page 86: ...asher and t nut In the upper hole of 6026 Rock Rail pre drill with a 1 8 3 2mm drill bit and install 1 LS3 1 4 x 3 Lag Bolt with flat washer Install 1 H3 1 4 x 2 1 2 Hex Bolt with flat washer lock washer and t nut in the 6000 Upper Post fig 44 1 44 2 6012 6002 6000 6000 6026 6026 Left Wall Top H3 LS3 Hardware 1 x 1 4 x 3 Hex Bolt LW1 FW1 TN1 1 x x 3 Lag Bolt FW1 H3 LS3 H12 1 x x 2 1 2 Hex Bolt LW1...

Page 87: ... 44 3 44 4 Hardware 1 x x 3 Lag Bolt FW1 Right Wall Top Right Wall Top Before proceeding to the next step ensure that unit is completely square and all hardware is tightened LS3 H3 6026 6000 6012 6002 H12 1 x 1 4 x 3 Hex Bolt LW1 FW1 TN1 H3 H12 LS3 1 x x 2 1 2 Hex Bolt LW1 FW1 TN1 LW1 LW1 FW1 FW1 FW1 TN1 TN1 ...

Page 88: ...6028 Screw Top Back 23 8 x 82 6 x 596 9mm ost ost ole unit up at this time H8 H8 S7 S7 S20 S20 6023 6018 6020 Wood Parts 6028 1 x Top Back 15 16 x 3 1 4 x 25 3 8 H8 2 x x 4 1 4 Hex Bolt LW1 FW1 TN1 Fig 45 1 Fig 45 3 Fig 45 4 Fig 45 2 A On the back side of the assembly install 6028 Top Back using 2 H8 x 4 1 4 Hex Bolt with flat washer lock washer and t nut in the upper hole and 2 S7 12 x 2 Pan Scre...

Page 89: ...the outside attach the 6006 Back Gussets at the top using 2 S15 8 x 1 3 4 Wood Screws Attach the 6006 Back Gussets to the 6002 Long Posts using 1 S4 8 x 3 Wood Screw per side in the upper hole and 1 S11 8 x 2 Wood Screw per side in the bottom holes Fig 46 2 Long Post 31 8 x 82 6 x 1968 5mm Floor Back 23 8 x 139 7 x 596 9mm S15 Fig 46 2 S4 S11 S15 center both on the inside of Floor Back Fig 46 1 Wo...

Page 90: ...Gusset previously installed Install 6001 Gussets using 6 S11 8 x 2 Wood Screws and 2 S4 8 x 3 Wood Screws Fig 46 3 46 4 Step 46 Install Gussets Part 2 view from underneath Hardware 2 x 8 x 3 Wood Screw 6 x 8 x 2 Wood Screw S4 S11 Wood Parts 6001 2 x Gusset 1 1 4 x 3 1 4 x 16 Fig 46 4 view from underneath new images for fig 35 4 D E view from underneath new images for fig 35 4 S4 S11 S11 6001 6001 ...

Page 91: ... 3 8 Wood Screws per side B On each inside corner attach a Corner Bracket to the 6024 Tarp Ends and 6023 Roof Sides using 3 S37 7 x 5 8 Pan Screws per bracket Fig 47 1 47 2 S37 S20 Fig 47 1 Fig 47 2 Hardware 12 x 7 x 5 8 Pan Screws 8 x 8 x 1 3 8 Wood Screws 4 x Corner bracket Other Parts x 3 per bracket bracket x 2 per side 6024 6023 6023 S20 S20 S37 Wood Parts 6024 2 x Tarp End 5 8 x 3 1 4 x 35 1...

Page 92: ... Tarp Uprights install 1 6025 Tarp Support with 2 S4 8 x 3 Wood Screws Fig 47 3 47 4 Step 47 Attach Tarp Frame Part 2 Fig 47 4 S15 S4 Roof Side 15 9 x 82 6 x 1019 2mm Tarp Support 38 1 x 38 1 x 901 7mm Tarp Upright 38 1 x 38 1 x 336 6mm X2 S4 8 x 3 Wood Screw X2 6023 6008 6025 H2 S15 S4 Hardware 2 x 8 x 1 3 4 Wood Screw Screws 2 x 8 x 3 Wood Screw Wood Parts 6025 6008 1 x Tarp Support 1 1 2 x 1 1 ...

Page 93: ...remaining 6024 Tarp End using 5 S37 7 x 5 8 Pan Screws with 8 flat washer Fig 48 1 D Attach Tower Canopy to each end of the 6025 Tarp Support using 2 S37 7 x 5 8 Pan Screws with 8 flat washer Fig 48 1 Step 48 Attach Tower Canopy Fig 48 1 S37 Hardware 12 x 7 x 5 8 Pan Screws FW3 1 x Tower Canopy Other Parts Tower Canopy 889 x 117 6mm Tarp Support 38 1 x 38 1 x 901 7mm S5 8 x 1 2 Pan Screw w flat wa...

Page 94: ... Screws per side Fig 49 1 49 2 Step 49 Install Flags Hardware 4 x 8 x 1 Pan Screws S10 center in end of Tarp Support 8 x 1 Pan Screw X4 center in end of Tarp Support 8 x 1 Pan Screw X4 center in end of Tarp Support flag x 2 per side 6025 S10 2 x Flag and Pole Other Parts Fig 49 1 Fig 49 2 ...

Page 95: ...C Making sure that it s flush with the top of 6030 Tunnel Side Top and both 0601 Side Trims attach 1 0603 Top trim to the 6000 Upper Posts using 4 S20 8 x 1 3 8 Wood Screws Fig 50 1 50 2 Hardware 1 x Top Trim 5 8 x 3 1 4 x 25 3 8 2 x Side Trim 5 8 x 3 x 19 5 8 2 x Short Trim 5 8 x 3 x 16 1 2 Wood Parts 0603 14 x 8 x 1 3 8 Wood Screws S20 0601 0602 Step 50 Attach Trim Fig 50 2 6030 0600 6026 6000 6...

Page 96: ... 51 2 B Repeat step to install a second Hand Grip on the other side Step 51 Attach Hand Grips centred on face and flush to edge of Side Trim both sides Steel Hand Grip per side Fig 51 1 Short Trim 15 9 x 76 2 x 402mm LS2 1 4 x 2 1 2 Lag Screw w flat washer X4 centred on face and flush to edge of Side Trim both sides Side Trim 15 9 x 76 2 x 515mm 0601 LS2 LS2 Hardware 4 x x 2 1 2 Lag Screws FW1 2 x...

Page 97: ...inside the assembly place 1 6032 TNR Wall so it s pressed against the inside of the 6005 Slide Block 6026 Rock Rail and 6002 Long Post Ensure that the bottom of the 6032 TNR Wall is flush with the bottom of the 6005 Slide Block and attach with 7 S11 8 x 2 Wood Screws Fig 52 1 52 2 52 3 Step 52 Attach SL Brace left side wall 6022 6032 6005 Wood Parts 6022 6005 6032 1 x SL Brace 1 1 4 x 2 1 2 x 24 1...

Page 98: ...ll Support on the right side of the tunnel wall Fig 53 1 53 2 C Measure to ensure that there is a 17 432mm space between the 2 6007 Wall Supports and attach 1 6014 Tunnel Spacer flush to the top of the floor boards with 5 S11 8 x 2 Wood Screws Fig 53 1 53 2 Step 53 Attach Tunnel Wall Assembly flush to floor boards 6007 6000 6012 6030 6002 6014 H2 H2 H3 H3 x 5 17 432mm S11 Hardware 5 x 8 x 2 Wood S...

Page 99: ...s and shapes attach 1 rock to each rock board using 1 PB2 x 1 1 4 Pan Bolt with lock washer 3 16 flat washer and barrel nut and 1 S10 8 x 1 Pan Screw per rock Fig 54 1 54 2 54 3 The Pan Screw is placed in the hole beneath the Pan Bolt Make sure all hardware is used to secure each rock properly S10 PB2 rock PB2 Fig 54 3 Fig 54 1 Fig 54 2 LW1 FW0 BN1 ...

Page 100: ... Parts approximately 67 apart with the openings lining up Step 55 Attach Telescope A On the Back Wall center the Telescope and attach to 6028 Top Back with 2 S20 8 x 1 3 8 Wood Screws fig 55 1 55 2 Move Assembly to final location fig 55 3 Fig 55 1 Fig 55 2 Telescope 6028 S20 S20 ...

Page 101: ... 56 Attach Swing Hangers to Tire Joist 6 Tunnel Tire Swing Assembly A Position 1 6036 Tire Joist so that the counter sunk holes are at the top Attach the Swing Hangers from underneath 2 flat washer and 1 lock nut per swing hanger as shown in fig 56 1 and 56 2 6036 6036 Swing Hanger Counter sunk hole LN2 FW2 FW2 ...

Page 102: ...Assembly Part 1 Wood Parts Hardware 4 x 5 16 TN2 Fig 57 2 A Place 2 6035 Tunnel Side Joists side by side making sure that the pre drilled holes for the t nuts are at the top Install 1 5 16 T Nut on the inside of all 4 ends fig 57 1 and 57 2 Notice hole orientations Fig 57 1 TN2 ...

Page 103: ...ists so that the 6036 Tire Joist fits into the cut outs fig 57 3 Attach 6040 Tunnel Ends to 6036 Tire Joist using 3 S4 8 x 3 Wood Screws per end and then attach 6035 Tunnel Side Joists to 6040 Tunnel Ends with 4 S4 8 x 3 Wood Screws per side making sure to use the inside holes as shown in fig 57 3 Make sure assembly is square before proceeding to the next step 14 x 8 x 3 Wood Screw Fig 57 3 S4 S4 ...

Page 104: ...it s flush with the ends and the sides of the 6035 Tunnel Side Joists and attach using 5 S2 8 x 1 1 2 Wood Screws fig 58 1 and 58 2 D Evenly space the remaining 10077 Floor Boards and attach all boards using 5 S2 8 x 1 1 2 Wood Screws per board fig 58 1 and 58 2 x 5 per board x 14 Flush Flush Evenly Space 14 wide 1 narrow floor boards 1 1 5 WS s X75 10077 10078 S2 14 x Floor Board 5 8 x 4 1 2 x 16...

Page 105: ...of the 6035 Tunnel Side Joists and attach 4 Swing Brackets using 1 G1 5 16 x 1 1 2 Hex Bolt with flat washer and lock washer per bracket fig 59 1 and 59 2 Hardware 5 16 x 1 1 2 Hex Bolt X4 washer loc washer leave 1 1 4 to end of board 1 1 4 6035 Swing Brackets 4 x 5 16 x 1 1 2 Hex Bolt LW2 FW2 G1 G1 Fig 59 1 Fig 59 2 FW2 LW2 ...

Page 106: ...ts with 4 S0 8 x 7 8 Truss Screws fig 60 2 and 60 3 Hardware 4 x 8 x 7 8 Truss Screw Fig 60 1 Outside View Fig 60 2 Inside View Fig 60 3 outside view Lower Tunnel Insert in main unit outside view Lower Tunnel Insert in m inside view Lower Tunnel Insert 8 x 7 8 Truss x4 inside view Lower Tunnel Insert 8 x 7 8 Truss x4 S0 S0 6039 6039 x 2 per side Step 60 Install Lower Tunnel Insert Notice bracket l...

Page 107: ...r and the Fort as shown in fig 61 1 B From inside the Adventure Tower attach the 6035 Tunnel Side Joists to the Wall Supports using 4 S4 8 x 3 Wood Screws fig 61 1 and 61 2 C Repeat Step B for the fort side D From outside the assembly pre drill 1 8 holes and attach the Swing Brackets to the Tower and Fort frames using 1 WL3 x 1 3 8 Wafer Lag with flat washer per bracket fig 61 1 and 61 3 Fig 61 1 ...

Page 108: ... Tunnel Assembly Frame to Fort Part 2 E From underneath the tunnel place 1 Swing Bracket on each end of the 6036 Tire Joist Pre drill holes using a 1 8 drill bit and connect to the structures using 2 WL3 1 4 x 1 3 8 Wafer Lags with flat washers per side fig 61 4 Fig 61 4 Underneath View 6036 FW1 ...

Page 109: ...rom the top of the Wall Support as shown in fig 46 2 and place the 6038 Upper Tunnel Insert into the opening Attach to the Wall Supports using 4 S0 8 x 7 8 Truss Screws fig 62 1 and 62 2 Fig 62 1 Fig 62 2 x 2 per side S0 6038 6038 4 x 8 x 7 8 Truss Screw S0 1 x Upper Tunnel Insert 1 1 4 x 14 1 4 x 18 3 4 6038 1 5 8 ...

Page 110: ...p on the other until you hear the connector tabs click together and the bottom edges are flush You may have to knock panels on a hard surface to align properly Do this so there are 4 MOD Tunnel Panels attached together fig 63 2 C Press nodules through the connector tab holes to hold Tunnel Panels in place fig 63 2 and 63 3 D Repeat Steps B C to create two Tunnel Sides Step 63 Build Tunnel Assembly...

Page 111: ...Step 63 Build Tunnel Assembly Part 2 x 2 E Attach the tops of each Tunnel Side together using 2 MB1 12 x Pan Bolts with 12 Lock Nut per side fig 63 4 and 63 5 12 x 12 x 1 2 Pan Bolt LN4 MB1 Fig 63 4 Fig 63 5 MB1 LN4 ...

Page 112: ...63 Build Tunnel Assembly Part 3 F Join the 2 Tunnel Sides together so the tops are tight together and attach with 12 MB1 12 x Pan Bolts with 12 Lock Nut fig 63 6 and 63 7 Fig 63 7 x 12 x 12 MB1 12 x 12 x 1 2 Pan Bolt LN4 MB1 LN4 ...

Page 113: ...at the bottom edge rests on the swing brackets and attach to the 6035 Tunnel Side Joists using 24 S10 8 x 1 Pan Screws fig 64 1 64 2 and 64 3 24 x 8 x 1 Pan Screw Hardware S10 Step 64 Attach MOD Tunnel Part 1 x 12 per side Fig 64 2 S10 Side View 6035 Fig 64 1 Fig 64 3 ...

Page 114: ... 3200636 8 x 8 x 7 8 Truss Screw 6037 Fig 64 4 Fig 64 5 S0 B From inside the fort attach 1 6037 Tunnel Top to the Wall Support using 2 Flat Panel Brackets and 8 S0 8 x 7 8 Truss Screws fig 64 4 and 64 5 Step 64 Attach MOD Tunnel Part 2 6037 Flat Panel Bracket x 4 per Bracket S0 ...

Page 115: ...8 S10 8 x 1 Pan Screws per side fig 65 1 and 65 2 B From outside the assembly attach Tunnel to the 6037 Tunnel Top on one side and to the 6038 Upper Tunnel Insert on the other using 4 S0 8 x 7 8 Truss Screws per side fig 65 1 65 3 and 65 4 16 x 8 x 1 Pan Screw 8 x 8 x 7 8 Truss Screw Fig 65 2 S0 S10 A Fig 65 1 Fig 65 3 Fig 65 4 S10 6038 6037 S0 S0 x 4 ...

Page 116: ... and Chain Tire Rope and Chain Eyebolt Included Lock Nut Flat Washer Tire Rope and Chain A Insert the eyebolts on the Tire Rope and Chains into the tire as shown in fig 66 1 Attach using 1 flat washer and 1 lock nut per eyebolt fig 66 1 and 66 2 Other Parts 4 x Tire Rope and Chain 1 x 3320702 ...

Page 117: ...117 B Attach Tire Rope and Chain to the swing hangers as shown in fig 66 3 66 4 and 66 5 Step 66 Attach Tire Swing Part 2 Swing Hanger Fig 66 3 Fig 66 4 Fig 66 5 Tire Rope and Chain ...

Page 118: ...an Screw per ground stake as shown in fig 67 1 67 2 C After driving stakes into the ground check for sharp edges caused by the impact of the hammer Smooth any sharp edges from impact area and touch up with outdoor paint Fig 67 1 Fig 67 2 0369 Hardware 4 x 12 x 2 Pan Screw S7 Rebar Ground Stakes Warning To prevent tipping and avoid potential injury stakes must be driven 13 330mm into ground Digging...

Page 119: ...o both 6015 Box Legs with the pre sunk holes at the bottom and towards the outside Fig 68 3 Attach with 2 H1 x 1 1 2 Hex Bolts with flat washer lock washer and t nut 2 S15 8 x 1 3 4 Wood Screws and 2 S4 8 x 3 Wood Screws as shown in Fig 68 1 68 2 Step 68 Sand and Water Table Assembly Part 1 Adventure Tower Assembly Fig 68 1 Fig 68 2 Flush 6011 6004 8832 6015 H2 H12 H12 S15 S4 H1 H1 Hardware 2 x 8 ...

Page 120: ...8834 Gusset per side so that the short angle is flush to the 6015 Box Legs and the long angles are flush to the 6011 Box Sides Attach using 1 S15 8 x 1 3 4 Wood Screw and 1 S4 8 x 3 Wood Screw per side Fig 68 3 68 4 8 x 8 x 3 Wood Screw 4 x 8 x 1 3 4 Wood Screw S4 S15 1 x Sand Water Support 15 16 x 3 1 4 x 23 1 2 2 x Box Gusset 15 16 x 3 1 4 x 8 1 2 Wood Parts 6027 8834 6027 6011 6004 8834 8834 88...

Page 121: ...rom the ground and attach the 6027 Sand and Water Supports to the 6002 Long Posts using 4 S7 12 x 2 Pan Screws with 3 16 washers Fig 68 5 68 6 68 7 Step 68 Sand and Water Table Assembly Part 3 right side view Fig 68 5 Fig 68 6 Fig 68 7 14 1 4 362mm 4 x 12 x 2 Pan Screws FW0 S7 6002 6002 6027 6027 S7 FW0 ...

Page 122: ...bly using 8 S37 7 x 5 8 Pan Screws as shown in Fig 68 8 68 9 68 10 J Insert plugs into the drain holes and put the shovel into the Sand and water Insert Place the seat over the Sand and Water Insert fig 68 10 Fig 68 8 8 x 7 x 5 8 Pan Screws S37 Step 68 Sand and Water Table Assembly Part 4 S37 x 8 Sand and Water Insert 1 x 3 in 1 Bench set 1 x 9320326 2 x 9320703 1 x 93201123 1 x 9320105 Other Part...

Page 123: ...ack Wall making sure that there is a 9 1 2 241 3mm opening in the center Attach 6031 Window Braces using 4 S20 8 x 1 3 8 Wood Screws per board Fig 69 1 69 2 S20 Fig 69 1 Fig 69 2 Back Wall x 4 per board 9 1 2 6031 6028 6034 Hardware 16 x 8 x 1 3 8 Wood Screw S20 4 x Window Brace 5 8 x 3 x 39 1 4 Wood Parts 6031 241 3mm ...

Page 124: ... Hardware 10 x 7 x 5 8 Pan Screw S37 Step 70 Install MOD Side Lite A From inside the assembly place the MOD Side Lite into the opening and attach to the 6031 Window Braces using 10 S37 7 x 5 8 Pan Screws Fig 70 1 70 2 Other Parts 1 x 9320116 MOD Side Lite S37 S37 Fig 70 1 Fig 70 2 Note Do NOT use top bottom screw hole to attach window sides only Inside view 6031 ...

Page 125: ... that the narrow board is at the bottom Make sure that it s flush with 6029 Side Top and attach using 4 S0 8 x 7 8 Truss Screws Fig 71 1 71 2 4 x 8 x 7 8 Truss Screws S0 S0 6029 8935 Flush Fig 71 1 Fig 71 2 Inside view Note board orientation 1 x Lower SL Insert 1 1 4 x 8 1 8 x 26 1 4 Wood Parts 8935 ...

Page 126: ... 72 2 Attach 6033 Post Supports to 6012 Short Posts and 6002 Long Posts using 7 S15 8 x 1 3 4 Wood Screws Fig 72 1 72 2 6033 6012 6002 x 7 6031 S15 Lower SL Insert Note Leave this hole empty Hardware 14 x 8 x 1 3 4 Wood Screws S15 2 x Post Support 5 8 x 2 1 2 x 39 1 4 Wood Parts 6033 Do Not install screw on the slide side that would hit the flange on the Lower SL Insert Fig 72 1 Fig 72 2 ...

Page 127: ...ttach bolts as indicated B Repeat Step A 3 more times to create 4 Elbow Sections in total C Attach TNR3 Extend Flange RT and TNR3 Extend Flange LT together using 9 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in Fig 73 2 This creates the Flange Assembly Fig 73 3 Use a 7 16 open end wrench for nuts PB1 Fig 73 1 TNR2 Slide Elbow PB1 PB1 Fig 73 2 TNR3 Extend Flange RT TNR3 Extend Flange LT Flange A...

Page 128: ...s Fig 73 3 D Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in Fig 73 4 It is very important to attach bolts as indicated This creates the Exit Elbow Assembly Hardware 8 x 1 4 x 3 4 Pan Bolt LN1 PB1 Other Parts 1 x TNR2 Slide Exit Top 1 x TNR2 Slide Elbow TNR2 Slide Elbow TNR2 Slide Exit Top Fig 73 3 PB1 PB1 PB1 PB1 Fig...

Page 129: ...illed holes are a minimum of 1 25 4mm deep Fig 74 1 C Attach the Flange Assembly flush to Lower SL Insert using 4 S6 12 x 1 Pan Screws with 12 Screw Bezel in the pre drilled holes as shown in Fig 74 1 and to both left and right sides using 5 S6 12 x 1 Pan Screw per side Fig 74 1 Step 74 Attach Flange Assembly to Adventure Tower Part 1 Fig 74 1 Fig 74 2 Lower SL Insert the 4 holes need to be pre dr...

Page 130: ... E Pre drill pilot hole with a 3 16 4 8mm drill bit then attach 8934 SL Gusset to 6005 Slide Block with 1 WL5 1 4 x 2 1 2 Wafer Lag with flat washer Fig 74 3 74 4 Hardware Wood Parts 2 x 12 x 1 Pan Screws 1 x 1 4 x 2 1 2 Wafer Lag FW1 S6 Step 74 Attach Flange Assembly to Adventure Tower Part 2 Centered x 2 8934 6005 S6 Fig 74 4 Fig 74 3 WL5 WL5 Flange Assembly 8934 6005 FW1 ...

Page 131: ... 3 4 Pan Bolts with LN1 lock nut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 75 2 and 75 3 Use Quadrex Driver as a guide pin for each hole before inserting bolt fig 75 3 Hardware 3 x 1 4 x 3 4 Pan Bolt LN1 lock nut PB1 Other Parts 1 x Quadrex Driver 1 x TNR2 Slide Clamp Ring DO NOT USE USE IMAGE Align each elbow using the molded arrows wit...

Page 132: ...ch the arrows up with the end of the clamp ring where a seam will be as shown in fig 75 5 75 6 and 75 7 D Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 PB1 1 4 x 3 4 Pan Bolt with LN1 lock nut per hole Make sure seams and arrows line up and then tighten all bolts fig 75 8 and 75 9 Hardware 5 x 1 4 x 3 4 Pan Bolt LN1 lock nut PB1 Other Parts 1 x TNR2 Slide Clamp Ring DO NOT USE U...

Page 133: ...ow Assembly by lining up the arrows on each assembly Notice the elbow orientation fig 76 1 B Attach 1 TNR2 Slide Clamp Ring to the top of the joined Assemblies using 3 PB1 1 4 x 3 4 Pan Bolts with lock nut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 76 2 and 76 3 Use Quadrex Driver as a guide pin for each hole before inserting bolt DO NOT ...

Page 134: ...ing 3 PB1 1 4 x 3 4 Pan Bolts with LN1 lock nut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 76 3 and 76 4 D Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 PB1 1 4 x 3 4 Pan Bolt with LN1 lock nut per hole Make sure seams and arrows line up and then tighten all bolts fig 76 3 and 76 5 DO NOT USE USE IMAGE DO NOT USE USE IM...

Page 135: ...r flat washer and t nut in the top hole Make sure both boards are square then attach with 1 S11 8 x 2 Wood Screw Fig 77 1 1 x 8 x 2 Wood Screw 1 x 1 4 x 4 1 4 Hex Bolt LW1 FW1 TN1 Hardware Wood Parts 1 x TNR Ground Brace 1 1 4 x 3 x 32 1 4 1 x TNR Upright 1 1 4 x 3 x 20 1 4 H8 S11 8963 8965 Fig 77 1 8963 H8 8965 S11 TN1 FW1 LW1 ...

Page 136: ...ely attach TNR3 Tube Support at the slightly bent end to the Clamp Ring using 1 PB6 1 4 x 1 Pan Bolt with FW1 flat washer and the previously removed LN1 lock nut fig 78 2 E Rotate TNR3 Tube Support and attach to 6002 Long Post using 1 S6 12 x 1 Pan Screw as shown in fig 78 2 F Fully tighten screw and bolt Step 78 Attach Elbow Assemblies and TNR3 Tube Support Hardware 1 x 12 x 1 Pan Screw 1 x 1 4 x...

Page 137: ...Fig 79 3 A Use 8965 TNR Upright as a guide to judge the proper bolt location remove the bottom pan bolt and nut The bolt will no longer be needed but keep the lock nut fig 79 1 and 79 2 B Attach the top of the TNR3 Post Mount to TNR2 Slide Clamp Ring using 1 PB2 1 4 x 1 1 4 Pan Bolt with the previously removed TN1 lock nut and 1 FW1 flat washer fig 79 2 C Insert TNR3 Post Mount on 8965 TNR Upright...

Page 138: ... TN1 lock nuts starting with the bottom middle hole and working up each side fig 80 2 and 80 3 C At this point make sure all the slide bolts are tight Use a 7 16 11mm open end wrench to hold nut and then tighten bolt with Quadrex Driver on Clamp Rings Hardware 5 x 1 4 x 3 4 Pan Bolt LN1 lock nut PB1 Other Parts Exit Elbow Assembly Bottom of Slide Views TNR3 Short Exit PB1 Start with this bolt Slot...

Page 139: ...N1 lock nut as shown in fig 81 1 Use Quadrex Driver as a guide pin for each hole before inserting bolt C Attach 1 TNR2 Slide Clamp Ring to the bottom of the joined Assemblies using 3 PB1 1 4 x 3 4 Pan Bolts with LN1 lock nut as shown in fig 81 2 D Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 PB1 1 4 x 3 4 Pan Bolt with lock nut per hole Make sure seams and arrows line up and th...

Page 140: ...s lines A In the spot shown in Fig 82 1 drive 1 Rebar Ground Stake 13 330mm into the ground against the 8965 TNR Upright Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off B Attach the ground stake to 8965 TNR Upright just below the t nut using 1 S7 12 x 2 Pan Screw as shown in Fig 82 2 C After driving stakes into the ground check for...

Page 141: ... 83 1 83 2 and 83 3 B Make sure assembly is level then secure with 2 H1 1 4 x 1 1 2 Hex Bolts with lock washer flat washer and t nut per side fig 83 4 C Tighten the top screws in all 4 Bench Legs fig 83 4 4 x 1 4 x 1 1 2 Hex Bolt LW1 FW1 TN1 H1 Wood Parts Tighten these screws all 4 legs Bench Legs H1 Bench Legs Fig 83 2 Fig 83 3 FW1 LW1 TN1 TN1 ...

Page 142: ...ex Bolt with 2 flat washers and 1 lock nut Repeat for the second Space Glider Handle fig 84 1 B Install 2 Glider Rope with Chains into each Space Glider Handle using 2 5 16 Flat Washers and 1 Lock Nut per rope fig 84 1 Other Parts Hardware 2 x Space Glider Handle 1 x Space Glider Body 1 x Glider Rope and Chain pkg of 4 2 x 5 16 x 7 1 4 Hex Bolt FW2 x 2 LN2 8 x 5 16 FW2 4 x 5 16 LN2 Fig 84 1 G25 LN...

Page 143: ... adjustable wrench fig 85 1 and 85 2 Warning Check entire play centre for bolts protruding beyond t nuts Use extra washers to eliminate this condition Step 85 Attach Belt Swings and Glider Other Parts 2 x Belt Swings Fig 85 1 Fig 85 2 Tighten Clip using adjustable wrench Quick Link Space Glider Belt Swings ...

Page 144: ...et that is easily seen and read by a supervising adult using 4 S5 8 x 1 2 Pan Screws as shown below ATTACH THIS WARNING I D PLAQUE TO THIS LOCATION ON YOUR PLAY EQUIPMENT This provides warnings concerning safety and important contact information A Tracking Number is provided to allow you to get critical information or order replacement parts for this specific model S5 S5 ...

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Page 148: ...sembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packaging Excellent Very Good Average Below Average Poor Would you recommend the purchase of our products to friends and family Yes No Comments MM DD YY CUT ALONG LINE Fill out your registration card online at www cedarsummitplay...

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