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BR/BD 100/250 R BP / RI
Troubleshooting
Page 127 / 171
Service Manual 08.2007
6.2 Troubleshooting with displays
Structure of error messages
Meaning of the 3-digit error code
Group error:
A single fault can often cause error messages in
several modules (group error).
Example:
Short circuit at main relay (K1): Error messages
and warnings K1/131, F1/121, H1/631, Z1/631
are generated. It is decisive that the cause is
always a fault, i.e. with number group “0xx“ or
“1xx“. In this case the main relay short circuit
“K1/131“ results in the driving module (A2) not
receiving any load circuit voltage (the main relay
does not react). The driving module then signals
the self-test error “F1/121“.
– If a module supplies various errors, the re-
spective last queued error of the module con-
cerned appears in the display. The error histo-
ry of a module can be called up using the “Dia-
gnosis information“ menu item, directly or at a
later date (with error event depth 6 per modu-
le).
– If fault signals and warning messages from
various modules occur, they are then display-
ed at 4 second intervals in the order they oc-
curred. If the error buffer has been worked
through the errors are displayed again.
Note
Warnings are only displayed once. After that they disappear when the error display is repeated.
Display format:*)
<Process> restricted
<Module abbreviation><Clone>/<Code>
– 1
– 2
xyz
1..9
0..9
0..1
(Consecutive No.)
(Error class)
(Problem level)
The machine can contain several
identical modules however they
control different functions (currently
max. 2 clones).
*) Note: Words in bold print represent the standard display text.
– Drive
= F
–
– Load
= L
–
– Light
= Z
–
– System
= K
–
– Vacuum
= H/C –
– Scrub
= H/C -
– Sweep
= H/C -
Beispiele:
Drive function
fault F1/141
Error code
Description of the error classes
0yz
Hardware error, which requires replacement of the module or a key switch reset.
y=0
y=1
Damaged/distributed supply of processor and drivers.
Peripheral errors, which can be removed using the key switch reset or by the service
technician.
1yz
y=0
Correctable memory error, watchdog error.
y=1
Communications error between modules <-> head CPU.
y=2
Failure of the voltage supply to the load circuit and/or modules.
y=3
Load output short circuited or overloaded.
Drive function
fault F1/022
Scrubbing function
fault C1/133
System function
fault K1/111
Scrubbing function
fault H1/122
y=2
Damaged/distributed power levels (FETs).
y=3
Damaged/distributed module sensors (temperature, U/I measurement).
y=4
Cable interruption for loads or external sensors.
y=5
Wiring error in external sensor <-> signal input.
y=6
Illogical external system status (e.g. accelerator pedal measurement
outside the calibrated limits).
y=7
Illogical system status determined during bus communication from
head CPU (e.g syntactically incorrect bus reply, time exceeded during
telegram transfer).
Cannot be corrected µC memory error.