Kampmann Katherm HK Series Assembly And Installation Instructions Manual Download Page 72

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1.43

Katherm HK

Ready-to-install trench heaters with EC tangential fan

Assembly and installation instructions

P113

reserved

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P115

reserved

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P117

Locking operating functions (function keys on KaController)

P118

reserved

P119

reserved

P120

reserved

P121

reserved

P122

reserved

P123

reserved

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reserved

P125

reserved

Other functions and parameter settings can be carried out in accordance with the complete

KaControl instructions.

Summary of Contents for Katherm HK Series

Page 1: ...m HK Ready to install trench heaters for heating or cooling with EC tangential fan Assembly and installation instructions Keep these instructions in a safe place for future use I517 07 19 EN SAP No 12...

Page 2: ...atherm HK optionally with supply air function 16 8 1 Katherm HK with supply air modules 16 8 2 Katherm HK Supply air ducts ZL 18 9 Condensation drainage 20 9 1 General information 20 9 2 Condensation...

Page 3: ...m 56 18 3 Bus connections between the units 56 18 4 KaController 56 19 Setting Configuration of Unit by means of DIP Switch 57 20 Parameter settings 59 20 1 General 59 20 2 Calling up the Service menu...

Page 4: ...tdoors Protect the products from any moisture during installation Check the application with the manufacturer in case of any doubt Any use other than the use specified above is deemed not to be correc...

Page 5: ...en content O2 mg l 0 1 Hardness dH 4 8 5 Sulphur ions S not measur able Sodium ions Na mg l 100 Iron ions Fe2 Fe3 mg l 0 1 Manganese ions Mn2 mg l 0 05 Ammonia ions NH4 mg l 0 1 Chlorine ions CI mg l...

Page 6: ...still after the unit has been switched off Caution Pipes casings and fittings can become very hot or very cold depending on the operating mode Qualified personnel must have undergone training to provi...

Page 7: ...g 4 Use screws and dowels to fix the height adjustment feet on the room side with rubber pads 4 2 Positioning and fixing at the installation site Move the Katherm HK into its final installation positi...

Page 8: ...is covered Caution Cement destroys the surface of the grille sound insulation not with raised floors is fitted underneath the trench heater there are no sound bridges to the concrete slab especially...

Page 9: ...gled type 145953 6 Pipe openings punched 7 Filter optional Alternative Valve kit type 143241 or type 143211 flow dependent 7 Water connection Pipe openings Katherm HK 320 2 pipe trench height 130 mm P...

Page 10: ...Front view connection openings Cross section cooling or heating Example Roll up grille Window side Trench length 1 Heating Cooling flow 2 Heating cooling return 3 1 2 valve body axial type 346914 and...

Page 11: ...eturn shut off valve angled type 145955 6 Pipe openings punched 7 Filter optional Alternative Valve kit type 143241 Katherm HK 360 2 pipe trench height 210 mm Plan view water connection on room side F...

Page 12: ...2 return shut off valve straight type 145952 9 Pipe openings punched 10 Filter optional Alternative Valve kit type 143441 or type 143411 flow dependent Katherm HK 320 4 pipe trench height 130 mm Plan...

Page 13: ...2 return shut off valve straight type 145952 9 Pipe openings punched 10 Filter optional Alternative Valve kit type 143441 or type 143411 flow dependent Katherm HK 290 4 pipe trench height 160 mm Plan...

Page 14: ...55 8 1 2 return shut off valve straight type 145954 9 Pipe openings punched 10 Filter optional Alternative Valve kit type 143441 Katherm HK 360 4 pipe trench height 210 mm Plan view water connection o...

Page 15: ...15 Katherm HK 1 43 Ready to install trench heaters with EC tangential fan Assembly and installation instructions...

Page 16: ...nt of the glazing with a slow and low turbulence leaving air velocity The volume of air supplied can be conveniently adjusted via the variable number of supply air modules per trench and the continuou...

Page 17: ...Top view view without cover panel Side view of HK 320 with supply air module Side view of HK 290 with supply air modules Side view of HK 360 with supply air modules Window side Window side Room side R...

Page 18: ...r 7 Example of Optiline roll up grille Trench width Trench length Trench height Supply air spigot Max air volume noiseless mm mm mm mm m h 320 400 130 oval 51x128 70 290 400 160 DN 80 60 360 400 210 D...

Page 19: ...level 30 dB A Slider position 75 open Slider position 100 open Slider position 30 open Slider position 50 open Sound power level 30 dB A Slider position 75 open Slider position 100 open oval Pressure...

Page 20: ...are maintained for correct operation Condensation can be drained away in the Katherm HK in two different ways condensation drainage with a natural gradient condensation drainage using the condensatio...

Page 21: ...herm HK HK 320 H 130 mm Katherm HK 290 H 160 mm HK 360 H 210 mm 1 Condensate bend 2 Coupling section 3 Hose clamp 4 Cable tie 5 On site condensation line not included 6 Cut outs in base pre punched Ho...

Page 22: ...3 Kondensatanschluss Katherm HK Sammelleitung Kondensatsammelleitung Achtung Anschluss der Kondensatsammelleitung an das Schmutzwassernetz nach den g ltigen Normen und Regeln Beachtung von notwendige...

Page 23: ...base to maintain the necessary gradient If a steeper gradient is needed on site for the condensation drain pipe the pre punched openings on the base can be removed as required 6 1 Condensate bend 2 C...

Page 24: ...pump kit needs to be bought as an accessory for the Katherm HK The condensation pump kit for the Katherm HK can either be supplied loose or factory fitted The following drawing shows the principle of...

Page 25: ...ix it in place Step 2 Fix the pump unit 2 to the base of the trench using the double sided velcro provided Step 3 Insert the float module 3 into the retaining bracket and use the screws provided to fi...

Page 26: ...condensation hose section to the condensation bend section 4 You will need cable ties to fix it in place Then use the hose clamp to fix the condensation bend section to the outlet connection of the co...

Page 27: ...x delivery height 10 m Max pump volume 12 l h Supply voltage 230 V 50 Hz separate mains supply required Power consumption 16 W Condensation pressure line DN 6 mm hose connection Signal contact for con...

Page 28: ...carefully by tapping or vacuuming them in the event of dirt Never use a cleaning agent to clean the filters Replace the filters if they are heavily soiled Every 3 months Fan Finger guard Check the tan...

Page 29: ...ch 8 Pull the condensation tray arranged underneath the heat exchanger to the room side of the trench 7 Important Do not remove the condensation tray 9 Clean the condensation tray 10 Fit the aforement...

Page 30: ...288 0 3000 10 6 110 0 12 9 134 0 17 9 185 0 26 5 275 0 32 7 339 0 HK 290 H 160 mm 2 pipe 4 pipe 950 1 3 18 0 1 6 19 0 2 5 26 0 4 6 44 0 8 4 74 0 1200 2 6 34 0 3 1 37 0 4 8 50 0 8 8 109 0 16 1 143 0 1...

Page 31: ...al energy supply companies Only connect the unit to fixed cables Only use the room or clock thermostat as a room control unit with the 230 V electromechanical model Only use the KaController in conjun...

Page 32: ...ly depend on the fuses for the cable length and the wiring capacity of the electric motors on site Maximum electrical power current consumption Design Art no suffix Electro mechanical 24 V not HK 360...

Page 33: ...atically switches off in the event of a motor fault The electro mechanical 24 V version is not available for the Katherm HK 360 The clock thermostat type 30456 permits the operation and temperature co...

Page 34: ...mech Optional Actuator Cooling Type 146906 Actuator Heating cooling Type 146906 24 V Supply voltage GND GND Earth UC Fan speed 0 10 V DC VH Heating actuator VK Cooling actuator W1 On site fuse 0 63 A...

Page 35: ...tive once the heating or cooling output has been switched off Dimensions W x H x D 110x111x26 mm Up to five Katherm HK and room thermostat type 30155 can be connected Use 230 V AC actuators type 14690...

Page 36: ...lve control the cooling valve must be closed when the fans are switched off Abgesch verlegen W1 Span W2 Steue 6 W2 GND VK N 6 VH N 3 Y UB 5 4 2 1 Y 2 Y GND GND 1 VH VH 3 N N 4 VK VK 5 N N 6 3 W1 N PE...

Page 37: ...e must be closed when the fans are switched off W1 Spannungsversorgung Abis W2 Spannungsversorgung Steu W3 Spannungsversorgung Steu 9 W2 GND VK N 9 VH N 6 Y UB 8 7 5 4 1 4 N 2 N 3 4 L 5 3 N 2 6 VK 7 5...

Page 38: ...2 3 2 2 Mains power 230 VAC Fuse by others Digital input 1 Potential free contact e g window contact presence detector Keycard switch H C Eco Day changeover Fault alerts or External room sensor NTC 10...

Page 39: ...r of the unit is solely responsible for any damage arising as a result of this Intended use is deemed to include observing the installation instructions described in these instructions Specialist know...

Page 40: ...ically switched off 5 seconds after the KaController is last used The LED background lighting can be permanently disabled by means of a parameter setting 1 Display of setpoint room temperature 2 Curre...

Page 41: ...keys are also used to select the various selection menus 14 3 Operation Menu selection using function keys Standard view Fan setting Time setting Timer programs Operating modes Press ESC key 1x Press...

Page 42: ...tching off the control 1 Press the ON OFF button 2 Turn the navigator dial to the left until OFF appears 3 Press and hold down the navigator dial until OFF appears Activating the control There are 2 o...

Page 43: ...andard view Apply the set value by pressing the navigator dial and calling up the standard view 14 5 Temperature adjustment absolute value Fan setting Time setting Timer programs Operating modes Press...

Page 44: ...s required Pressing the navigator dial in the standard view switches the display to the Fan setting menu You can select the required fan stage Auto 0 1 2 3 4 5 by turning the navigator dial Pressing t...

Page 45: ...ss and hold navigator dial for 3 seconds Press and hold navigator dial for 3 seconds Time setting view Setting to hide the time in the standard view The Timer programs selection menu is automatically...

Page 46: ...rix the Clock symbol is hidden in the default view Display elements in the Timer programs selection menu ON1 OFF1 ON2 OFF2 MO 6 00 18 00 TU 6 00 18 00 WE 6 00 18 00 TH 6 00 18 00 FR 6 00 18 00 SA 8 00...

Page 47: ...ext input screen Step 2 Turn the navigator dial to select the number of the timer program no 1 or no 2 Press the navigator dial to apply the figure for instance Timer program no 1 and to call up the n...

Page 48: ...witching off times entered Action 1 Action 2 Replace the switch on or off time entered by Action 3 Action 4 You can overwrite timer entries at any time either as a block or for each day Only request s...

Page 49: ...the Operating mode selection menu Pressing the navigator dial activates the selected operating mode 14 9 Operating modes mode key Standard view Fan setting Time setting Timer programs Operating modes...

Page 50: ...alarm table KaController alarm table Code Alarm Priority A11 Faulty control sensor 1 A12 Motor fault local stop 2 A13 Room frost protection 3 A14 Condensation alarm 4 A15 General alarm 5 A16 Faulty A...

Page 51: ...Effect of this alarm the fan is switched off and the valves close 16 2 A12 Motor protection The motor is continuously monitored and A12 appears in the display of the KaController if a motor fault is...

Page 52: ...g valve is closed 16 6 A16 Sensor AI1 AI2 or AI3 faulty The sensor alarm is displayed if one of the active sensors does not transmit any plausible measured values to the KaControl Cause The sensor AI1...

Page 53: ...ol PCB was not switched on off at the set time Possible power failure Motor fault message Check the fan for a blockage Eliminate the cause of the fault Disconnect the unit to eliminate the cause of th...

Page 54: ...nnecting a KaController to it automatically converts the respective KaControl into the master unit in the control circuit Disconnect the unit prior to embarking on all wiring work Only connect the bus...

Page 55: ...us cables Lay all BUS cables in a linear pattern Star shaped wiring is not permitted Figure on left The KaController is connected via a bus connection to the respective KaControl PCB on the unit Lay s...

Page 56: ...al data sheet for the CANbus cards for the connection conditions for the CANbus cards A flush mounted back box is required for the KaController Connect the KaController to the nearest KaControl as per...

Page 57: ...actory set in accordance with the unit configuration Disconnect the control before starting to adjust the DIP switches Functional table of DIP switch settings on the KaControl PCB The maximum fan spee...

Page 58: ...ollowing operating modes being executed depending on the external contact DIP4 ON ext contact open Heating mode DIP4 ON ext contact closed Cooling mode Alternatively the changeover between heating and...

Page 59: ...or Turn the navigator dial to the left until OFF appears 2 Press the navigator dial for a minimum of 10 seconds to call up the Service menu The display shows Para and then CODE with the value 000 in...

Page 60: ...a clip on sensor then the DIP switches must be set to DIP switch no 3 ON DIP switch no 4 OFF The functions of the DIP switches are described in Section 18 Adjusting the unit configuration using Dip sw...

Page 61: ...ng Cooling changeover via clip on sensor 2 pipe system If a clip on sensor is used for changeover in a 2 pipe system parameter P38 must be set to P38 26 or P38 90 as required The installation of a 3 w...

Page 62: ...no function 1 ON OFF contact open ON 2 Winter summer contact open heating 3 Eco day mode contact open day 4 no function contact open no function 5 Condensation alarm contact open no condensation 6 Ge...

Page 63: ...ct open ON 2 Heating cooling changeover contact open heating 3 Eco day mode contact open day 4 no function contact open no function 5 Condensation alarm contact open no condensation 6 General alarm co...

Page 64: ...ing cooling valve 4 pipe system V1 cooling valve 20 6 3 Function of digital outputs V1 and V2 20 6 4 Digital output V1 The digital output V2 is used to control the heating valve in a 4 pipe system The...

Page 65: ...ensor 5 NTC ext Room temperature sensor air intake sensor 6 0 100 kOhm fan control 7 0 100 kOhm temperature setpoint 8 0 10 V BMS control heating cooling 9 0 10 V BMS control heating 10 Eco Day mode c...

Page 66: ...n of AI3 0 not used input disabled 1 NTC outdoor air sensor 2 NTC cold warm water sensor clip on sensor 3 NTC cold water sensor clip on sensor 4 NTC warm water sensor 5 NTC ext room temperature sensor...

Page 67: ...assword code 77 by turning the navigator dial and confirm by pressing the navigator dial 4 L01 is shown on the display and the functional testing of the connected assemblies can start Important The in...

Page 68: ...AI2 Heating 0 10 V Analogue input AI3 Parameter setting for actuation of the KaControl unit using an 0 10 V signal on site Function of standard setting 0 V 3 V valve CLOSED fan OFF 3 V 4 V valve OPEN...

Page 69: ...n heating mode 33 0 255 C 30 P013 Clip on sensor hysteresis for limit temperatures P010 P011 P012 P014 10 0 255 K 10 10 P014 Clip on sensor limit value temperature to activate the fan stages in coolin...

Page 70: ...5 C 24 P048 Threshold voltage for potentiometer for starting up fans 10 0 100 kOhm 10 P049 Threshold voltage for potentiometer for maximum fan speed 90 0 100 kOhm 90 P050 Fan setting max fan speed 100...

Page 71: ...e of idronic algorithms Slave 9 0 0 7 0 P090 Dependence of idronic algorithms Slave 10 0 0 7 0 P091 Upload of default values 0 0 255 0 P092 Password management 0 0 255 0 P093 Type of pre comfort room...

Page 72: ...reserved P115 reserved P116 reserved P117 Locking operating functions function keys on KaController 0 0 7 0 P118 reserved P119 reserved P120 reserved P121 reserved P122 reserved P123 reserved P124 res...

Page 73: ...tungen verlegen W1 Spannungsversorgung W2 Steuersignal f r Gebl se und Stellantrieb 4 3 W2 GND GND 3 Uc2 0 10V 4 GND AI2 1 2 N PE L 1 2 3 GND AI3 3 4 GND V1 GND V2 GND V Tx Tx GND AI1 GND AI2 1 2 N PE...

Page 74: ...GND V2 Einkreisregelung bis 6 Ger te Leitung W6 erforderlich gesamte maximale Leitungsl nge 30m Leitung W5 en llt Einkreisregelung bis 30 Ger te CANbus Karte und Leitung W5 erforderlich gesamte maxima...

Page 75: ...n W5 Bussignal CANbus Lediglich erforderlich in einer Einkreisregelung von bis zu 30 Ger ten W5 3 GND AI2 N PE L 1 2 3 GND AI3 GND V 2 Tx Tx 1 1 GND 3 1 2 GND AI2 GND AI2 N PE L 1 2 3 GND AI3 GND V 2...

Page 76: ...76 1 43 Katherm HK Ready to install trench heaters with EC tangential fan Assembly and installation instructions 22 Declaration of Conformity...

Page 77: ...77 Katherm HK 1 43 Ready to install trench heaters with EC tangential fan Assembly and installation instructions...

Page 78: ...78 1 43 Katherm HK Ready to install trench heaters with EC tangential fan Assembly and installation instructions...

Page 79: ...79 Katherm HK 1 43 Ready to install trench heaters with EC tangential fan Assembly and installation instructions...

Page 80: ...80 1 43 Katherm HK Ready to install trench heaters with EC tangential fan Assembly and installation instructions...

Page 81: ...81 Katherm HK 1 43 Ready to install trench heaters with EC tangential fan Assembly and installation instructions...

Page 82: ...82 1 43 Katherm HK Ready to install trench heaters with EC tangential fan Assembly and installation instructions...

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Page 84: ...ermany T 49 591 7108 660 F 49 591 7108 173 E export kampmann de W Kampmann eu Kampmann UK Ltd Dial House Govett Avenue Shepperton Middlesex TW17 8AG Great Britain T 44 0 1932 228592 F 44 0 1932 228949...

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