Kalmar DCE80-100E, Technical Handbook

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DCE80-100E
Technical Handbook
Sidelift, hooks, type C
Service
28 P. Group 80
TDCE01
04GB
Control of lifting hooks
N.B. This control should be first carried out after 5000 hours
of service, or after 2 years - which ever occurs first.
Thereafter, the hooks should be checked every year.
Removing the hooks
1. Unscrew the locknut and remove the fixing screw 1.
2. Remove the lifting hook 2.
Lifting hook control
1. Check to ensure that there are no fractures or splits in any
part of the lifting hook. Use a method for undestructive test-
ing. Contact an authorised representative
2. Refit the lifting hook and fixing screw 2. Secure the fixing
screw with a new locknut.
Control and adjustment of alignment against
container
1. Check the sensors for alignment and adjust if necessary.
Check left and right sensor in the same way.
2. Mesarue A over the contact pin for upper container should
be 39 mm, contact pin released.
3. When the pin is depressed until measure A =22 mm, the lamp
3/4 for alignment against upper container should light up.
4. Adjustment: Depress the contact pin until measure A =22
mm and fix the pin in a suitable way. Then release the sensor
from its bracket and move it along the oval hole until the lamp
3/4 lights up. Fasten the sensor in exactly its position when
the lamp 3/4 lights up.
5. The measure B over the contact pin for lower container
should be 30 mm, contact pin released.
6. When the pin is depressed until measure B =18 mm, the lamp
5/6 for alignment against lower container should light up.
7. Adjustment: Depress the contact pin until measure A =18
mm and fix the pin in a suitable way. Then release the sensor
from its bracket and move it along the oval hole until the lamp
5/6 lights up. Fasten the sensor in exactly its position when
the lamp 5/6 lights up.
Lampor på sidlyft
1. Red lamp Left locking plate released
2. Red lamp Right locking plate released
3. Orange lamp Alignment left, upper container
4. Orange lamp Alignment right, upper container
5. Orange lamp Alignment left, lower container
6. Orange lamp Alignment right, lower container
7. Green lamp Left locking plate locked
8. Green lamp Right locking plate locked
KL1791
1. Fixing screw
2. Lifting hook
1 2
IMPORTANT!
If any split or fracture is discovered then the lifting hook
must be immediately replaced.
If the lifting hook has any other visible damage, then it
must be immediately replaced.
All lifting hooks shall be replaced after 20,000 hours of
service, even if they appear undamaged.
A
B
KL1808
1
2
3
4
5
6
7
8